CN108607917B - Sheet material non-continuous contact incremental forming method driven by constant-diameter spiral track and product - Google Patents
Sheet material non-continuous contact incremental forming method driven by constant-diameter spiral track and product Download PDFInfo
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- CN108607917B CN108607917B CN201810380912.4A CN201810380912A CN108607917B CN 108607917 B CN108607917 B CN 108607917B CN 201810380912 A CN201810380912 A CN 201810380912A CN 108607917 B CN108607917 B CN 108607917B
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- 238000000034 method Methods 0.000 title claims abstract description 39
- 230000000750 progressive effect Effects 0.000 claims abstract description 57
- 238000000465 moulding Methods 0.000 claims description 54
- 238000003754 machining Methods 0.000 claims description 42
- 238000012545 processing Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 8
- 230000009466 transformation Effects 0.000 claims description 3
- 239000000047 product Substances 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013499 data model Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/005—Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The invention discloses a discontinuous contact progressive forming method driven by an equal-diameter spiral track and a product.
Description
Technical field
The present invention relates to the plate discontinuous contact progressive molding methods and product of a kind of isometrical helical trajectory driving.
Background technique
Plate progressive molding technology is a kind of to integrate the quick of computer technology, Numeric Control Technology and plastic forming technology
Manufacturing technology.According to product three-dimensional data model, machining locus is generated, the machining tool of simple shape is controlled with this, keeps its right
Metal blank carries out continuous local plastic processing, and finally accumulation forms the geometric shape of product.Since forming process is not required to
Particular manufacturing craft is wanted, i.e., the product of formable arbitrary shape eliminates the link of Mould design and manufacturing, is suitable for Thin-shell product
Single-piece or small lot production, be to conventional ones forming advantageous supplement.
Usually said progressive molding, work, tool and plate remain contact in forming process, therefore also referred to as continuously connect
Progressive molding is touched, the geometric shape of product after tool path is this passage at this time.
If the machining locus of tool is isometrical helical trajectory, i.e., tool no longer does simple motion along product shape, but edge
Movement of spinning is moved towards in former track, does periodic contact with panel surface, then is the discontinuous contact plate of helical trajectory driving
Progressive molding method.
Commonly continuously contacting with progressive molding products thickness meets the law of sines, and there are forming limit angles.In addition, along feeding side
It is larger to frictional resistance, increase external force required for sheet forming.
Relative to commonly continuously contacting with progressive molding, the discontinuous contact plate progressive molding method of helical trajectory driving by
In with plate periodic contact, between sports level direction and plate rub very little it is almost nil, and tool to plate along spiral shell
The upward active force of rotation orbit tangent can come up the lower part plate " lifting " not thinning because undressed, reduce working position plate
Expect thinning degree, to further improve the forming property of plate, mesh plate product can also be shaped.
Summary of the invention
To solve the above-mentioned problems, the plate discontinuous contact for proposing a kind of isometrical helical trajectory driving is progressive by the present invention
Manufacturing process and product.
Firstly, the present invention provides a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving, it should
Method utilizes spiral movement of tool track, and the active force upward along helical trajectory tangent line is produced to plate, is increased not
The machining area plate Plastic Flow local to processing, so that the part for reducing processing district plate is thinning, thus can more great Cheng
The forming property of the performance plate of degree.
Secondly, the present invention is provided based on finished product made from the above method, due to the processing advantage of method, so that the product has
There is more precipitous side wall.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving, comprising the following steps:
Establish the 3-D geometric model of product to be prepared;
Determine the pushing direction of the initial fixed pan of plate and forming tool, generation continuously contacts with progressive molding processing rail
Mark;
The discrete point output for meeting certain forming accuracy by progressive molding machining locus is continuously contacted with, forms preparatory processing
Tracing point;
The number that tracing point should be met according to the lead of spiral to be introduced and the lead, by linear interpolation method to output
Machining locus click through row interpolation, obtain new machining locus point;
Isometrical helical trajectory radius is set, new machining locus point is moved up into isometrical helical trajectory radius value along direction is pushed
Distance;
Each tracing point after moving up rotates by a certain angle along a tangential direction around its corresponding central point, is formed final
The machining locus of isometrical helical trajectory progressive molding, processes plate according to final machining locus.
Further, product 3-D geometric model is established using three-dimensional CAD/CAM software.
Further, the setting initial fixed pan of plate is X-Y plane, and Z-direction is that tool pushes direction.
Further, the lead of cylindrical screw track is defined, and each lead is indicated by multiple points, then arbitrary neighborhood two
Between machining locus point be inserted into tracing point number be each lead tracing point number and two neighboring machining locus point away from
From product and lead ratio.
Further, newly the space coordinate of insertion tracing point is obtained using Lagrange linear interpolation.
Further, isometrical helical trajectory radius value R is defined, the tracing point of generation is pushed into direction along forming tool and is moved up
Distance R, update move up rear tool path coordinate.
Further, for the tracing point after moving up, corresponding central point is the correspondence tracing point before moving up.
Further, the rotation angle φ of some tracing pointiAre as follows:
In formula,WithIt is point (X respectivelyi,Yi,Zi) and adjacent previous point (Xi-1,Yi-1,Zi-1) rotational angle;
siFor point (Xi,Yi,Zi) and adjacent the latter point (Xi+1,Yi+1,Zi+1The distance between), S is lead, and symbol is determined using right
Hand spiral criterion transformation space coordinate, initial track be it is counterclockwise, take-;Initial track be take clockwise+.
Further, with numerically-controlled machine tool or the identifiable format of dedicated progressive molding machine export isometrical helical trajectory it is progressive at
The machining locus of shape.
Further, workpiece to be added is made into plate-like structure, make workpiece to be added geometric center and forming jig it is several
What center is overlapped, and pushes down the surrounding of workpiece to be added;Forming tool under the control of numerically-controlled machine tool or dedicated progressive molding machine according to
The isometrical helical trajectory data generated carry out point-by-point progressive molding.
A kind of product is obtained using the discontinuous contact plate progressive molding method that isometrical helical trajectory described above drives
?.
Compared with prior art, the invention has the benefit that
In existing progressive molding technology, plate generated under the action of tool it is close shear-deformable, sheet thickness t after forming,
Original thickness t0And shaped side walls inclination alpha follows the law of sines, t=t substantially0sin(90°-α).When shaped side walls inclination angle is larger,
Plate thickness value will be greatly reduced after forming, or even rupture.Therefore big side wall inclination angle product is needed through the multi-pass side of design repeatedly
It is formable.
The present invention works out the machining locus of forming tool for isometrical plate screw processing track, is controlled by numerical control program
During sheet metal deformation, tool generates the active force upward along helical trajectory tangent line to plate, increases undressed region plate
To the Plastic Flow of processing part, the plate lower part plate " lifting " not thinning because undressed can be come up, reduce processing district
Locally thinning degree is formed with the production at bigger side wall inclination angle to further improve the forming property of plate to domain plate
Product.
Detailed description of the invention
The accompanying drawings constituting a part of this application is used to provide further understanding of the present application, and the application's shows
Meaning property embodiment and its explanation are not constituted an undue limitation on the present application for explaining the application.
Fig. 1 is the plate discontinuous contact progressive molding flow diagram of isometrical helical trajectory driving.
Specific embodiment:
The invention will be further described with embodiment with reference to the accompanying drawing.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
In the present invention, term for example "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " side ",
The orientation or positional relationship of the instructions such as "bottom" is to be based on the orientation or positional relationship shown in the drawings, only to facilitate describing this hair
Bright each component or component structure relationship and the relative of determination, not refer in particular to either component or element in the present invention, cannot understand
For limitation of the present invention.
In the present invention, term such as " affixed ", " connected ", " connection " be shall be understood in a broad sense, and indicate may be a fixed connection,
It is also possible to be integrally connected or is detachably connected;It can be directly connected, it can also be indirectly connected through an intermediary.For
The related scientific research of this field or technical staff can determine the concrete meaning of above-mentioned term in the present invention as the case may be,
It is not considered as limiting the invention.
The discontinuous contact plate progressive molding method for the helical trajectory driving that the present invention studies, tool processes track is compiled
It is made as isometrical screw processing track, and the radius of spin, lead of screw and rotation direction are controlled by numerical control program, when forming tool is by volume
When the machining locus movement made, the discontinuous contact plate progressive molding of the isometrical rotation Track fusion of spiral shell can be realized.Using this
Manufacturing process can reduce the thinning degree in part of machining area plate, overcome existing progressive molding plate thickness mainly by shaped side walls
The problem of inclination angle determines improves the forming quality of product so that the forming property of plate can be improved, and reduces forming passage;
As shown in Figure 1, comprising the following steps:
(1) product 3-D geometric model is established using three-dimensional software;
(2) assume that the initial fixed pan of plate is X-Y plane, Z-direction is that tool pushes direction, using three-dimensional CAD/CAM
Software or artificial be programmatically-generated continuously contact with progressive molding machining locus;
(3) discrete point for continuously contacting with progressive molding machining locus to meet certain forming accuracy in step (2) is defeated
Out;
(4) row interpolation is clicked through to the machining locus of step (3) output, obtains new machining locus point;
Specifically, assuming that step 3 exports two machining locus points of arbitrary neighborhood, the space coordinate of previous point is (xA,yA,
zA), the space coordinate of the latter point is (xB,yB,zB), distance is d between themi, the lead of artificially defined cylindrical screw track
For λ, and each lead is indicated by N number of point, then the number of tracing point is inserted between two machining locus points of arbitrary neighborhood are as follows:
In formula, niIndicate the number by being inserted into tracing point between step 3 output two machining locus points of arbitrary neighborhood;S is
Lead;N indicates the number of each lead tracing point.
The space coordinate of new insertion tracing point is obtained using Lagrange linear interpolation:
In formula, (xA,yA,zA) and (xB,yB,zB) indicate that step 3 exports the space coordinate of arbitrary neighborhood;(xj,yj,zj) table
Show the space coordinate of new interpolation tracing point.
(5) on perpendicular to horizontal direction, the machining locus point that set-up procedure (4) obtains, the distance of displaced spirals radius;
Specifically, defining isometrical helical trajectory radius R, the tracing point that step 4 generates is moved up into distance R along Z-direction, on
Tool path coordinate is as follows after shifting:
Xi=xi
Yi=yi
Zi=zi+R (3)
In formula, (xi,yi,zi) indicate step 4 export some tool processes tracing point i space coordinate;(Xi,Yi,Zi)
Indicate the space coordinate of some point i on track after moving;R is the radius of spin.
(6) by step (5) obtain tracing point one by one around be corresponding to it the step of (4) obtain tracing point tangential direction rotate
Certain angle obtains the discontinuous contact progressive molding machining locus point of isometrical helical trajectory driving;
Specifically, for each (X of the tracing point of step 5 generationi,Yi,Zi), there is corresponding central point (xi,
yi,zi).By each point (Xi,Yi,Zi) around central point (xi,yi,zi) rotate along a tangential directionAngle (such as Fig. 1 step 6),
φiAs shown in formula (4):
In formula,WithIt is point (X respectivelyi,Yi,Zi) and adjacent previous point (Xi-1,Yi-1,Zi-1) rotational angle;
siFor point (Xi,Yi,Zi) and adjacent the latter point (Xi+1,Yi+1,Zi+1The distance between).S is lead, using right-handed helix criterion
Transformation space coordinate, initial track be it is counterclockwise, take "-";Initial track is to take "+" clockwise.
(7) the fluctuation machining locus of the discontinuous contact plate progressive molding of isometrical helical trajectory driving is exported;
(8) forming tool carries out the non-of isometrical helical trajectory driving by machining locus described in step (7) to machined part
Continuously contact with plate progressive molding.
Workpiece to be added is made into plate-like structure, makes the geometric center of workpiece to be added and the geometric center weight of forming jig
It closes, pushes down the surrounding of workpiece to be added;Forming tool is raw according to step (7) under the control of numerically-controlled machine tool or dedicated progressive molding machine
At isometrical helical trajectory data carry out point-by-point progressive molding.
Above-mentioned three-dimensional software can choose CAD/CAM software, below by taking UGNX8.0 software as an example, carry out to the present invention
It is described in detail:
Embodiment 1
The implementation process of the discontinuous contact progressive molding of isometrical helical trajectory driving is specific as shown in Figure 1, as follows:
(1) establishing side wall inclination angle in UGNX8.0 software is 60 °, radius 100m, and opening size is the circular cone cup of 100mm
Three-dimensional CAD model.
(2) the processing module generation in UGNX8.0 software continuously contacts with progressive molding machining locus.
(3) by its forming accuracy of the precision setting of the progressive molding machining locus be 0.02mm, by calculate, will continuously add
Work track is exported in the form of discrete point.
(4) row interpolation is clicked through to the machining locus of step (3) output, and set each lead of screw to meet tracing point
Number is 18, and by Lagrange linear interpolation method, the space coordinate for obtaining new machining locus point i is (xi,yi,zi);
(5) select helical trajectory radius R for 0.5mm, on perpendicular to horizontal direction, the processing of set-up procedure (4) acquisition
Tracing point, the distance of displaced spirals radius obtain new track;
Xi=xi
Yi=yi
Zi=zi+0.5
In formula, (xi,yi,zi) indicate step 4 export some tool processes tracing point i space coordinate;(Xi,Yi,Zi)
Indicate the space coordinate of some point i on track after moving;0.5 is the radius of spin.
(6) by step (5) obtain tracing point one by one around be corresponding to it the step of (4) obtain tracing point tangential direction rotate
Certain angle obtains the discontinuous contact progressive molding machining locus point of isometrical helical trajectory driving;
(7) isometrical spiral track machining locus is exported with numerically-controlled machine tool or the identifiable format of dedicated progressive molding machine.
(8) forming tool under the control of lathe according to step (7) generate isometrical helical trajectory data carry out it is progressive at
Shape.
The machining locus of forming tool is worked out as isometrical screw processing track, it can be achieved that isometrical spiral track in the above method
The discontinuous contact plate progressive molding of mark driving.The discontinuous contact plate of isometrical helical trajectory driving of the present invention is gradually
Into manufacturing process, the thinning degree in the part of processing district plate can be reduced, a greater degree of forming property for playing plate.
Embodiment 2
A kind of plate drip molding, the i.e. product, using the discontinuous of isometrical helical trajectory driving described in implementation 1
Plate progressive molding method is contacted to obtain.After obtaining corresponding program using step (1)-(8), then using with a thickness of 1mm's
1060 plate of commercial-purity aluminium, is cutting into 230 × 230mm for plate, makes the geometric center of plate and the geometric center weight of forming jig
It closes, pushes down plate surrounding 15mm clamping;The isometrical helical trajectory number that forming tool generates under the control of lathe according to step (8)
According to the point-by-point progressive molding of progress;Obtain final product.
The parameter mentioned in above-described embodiment is all only used as a kind of specific embodiment and provides, and it's not limited to that, at other
In embodiment, those skilled in the art can be adjusted according to the parameter or other parameters of the product of generation processing, herein no longer
It repeats.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, those skilled in the art should understand that, based on the technical solutions of the present invention, those skilled in the art are not
Need to make the creative labor the various modifications or changes that can be made still within protection scope of the present invention.
Claims (10)
1. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving, it is characterized in that: the following steps are included:
Establish the 3-D geometric model of product to be prepared;
Determine the pushing direction of the initial fixed pan of plate and forming tool, generation continuously contacts with progressive molding machining locus;
The discrete point output for meeting certain forming accuracy by progressive molding machining locus is continuously contacted with, forms preparatory processing track
Point;
The number that tracing point should be met according to the lead of spiral to be introduced and the lead adds output by linear interpolation method
Work tracing point carries out interpolation, obtains new machining locus point;
Isometrical helical trajectory radius is set, by new machining locus point along push direction move up isometrical helical trajectory radius value away from
From;
Each tracing point after moving up rotates by a certain angle along a tangential direction around its corresponding central point, is formed final isometrical
The machining locus of helical trajectory progressive molding processes plate according to final machining locus.
2. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: establishing product 3-D geometric model using three-dimensional CAD/CAM software.
3. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: the setting initial fixed pan of plate is X-Y plane, and Z-direction is that forming tool pushes direction.
4. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: define cylindrical screw track lead, and each lead by it is multiple point indicate, then two machining locus points of arbitrary neighborhood it
It interleaves product of the number at a distance from two neighboring machining locus point that the number into tracing point is each lead tracing point and leads
The ratio of journey.
5. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: further, the new space coordinate for being inserted into tracing point is obtained using Lagrange linear interpolation.
6. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: defining isometrical helical trajectory radius value R, the tracing point of generation is pushed direction along forming tool and moves up distance R, in update
Forming tool trajectory coordinates after shifting.
7. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: for the tracing point after moving up, corresponding central point is the correspondence tracing point before moving up.
8. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: the rotation angle of some tracing pointAre as follows:
In formula,WithIt is point (X respectivelyi,Yi,Zi) and adjacent previous point (Xi-1,Yi-1,Zi-1) rotational angle;siFor
Point (Xi,Yi,Zi) and adjacent the latter point (Xi+1,Yi+1,Zi+1The distance between), S is lead, and the determination of symbol uses right hand spiral shell
Revolve criterion transformation space coordinate, initial track be it is counterclockwise, take-;Initial track be take clockwise+.
9. a kind of plate discontinuous contact progressive molding method of isometrical helical trajectory driving as described in claim 1, special
Sign is: workpiece to be added being made into plate-like structure, is overlapped the geometric center of workpiece to be added with the geometric center of forming jig, is pressed
The firmly surrounding of workpiece to be added;Forming tool is under the control of numerically-controlled machine tool or dedicated progressive molding machine according to the isometrical spiral of generation
Track data carries out point-by-point progressive molding.
10. a kind of product, it is characterized in that: using the non-of isometrical helical trajectory driving as claimed in any one of claims 1-9 wherein
Continuously contact with the acquisition of plate progressive molding method.
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CN111906189A (en) * | 2020-07-07 | 2020-11-10 | 上海交通大学 | Plate incremental forming point contact processing method without circumferential friction |
WO2024013950A1 (en) * | 2022-07-14 | 2024-01-18 | 日産自動車株式会社 | Sequential shaping method and sequential shaping device |
CN116441765B (en) * | 2023-03-24 | 2024-04-05 | 中国科学院西安光学精密机械研究所 | Straight round hole laser processing spiral line track planning method |
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CN106844992B (en) * | 2017-02-08 | 2020-05-29 | 青岛理工大学 | Multidirectional hammering type progressive forming method and product obtained by same |
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