CN108601115A - A kind of general PTC liquid heater - Google Patents
A kind of general PTC liquid heater Download PDFInfo
- Publication number
- CN108601115A CN108601115A CN201810544686.9A CN201810544686A CN108601115A CN 108601115 A CN108601115 A CN 108601115A CN 201810544686 A CN201810544686 A CN 201810544686A CN 108601115 A CN108601115 A CN 108601115A
- Authority
- CN
- China
- Prior art keywords
- ptc
- metal shell
- electrode slice
- heat generating
- insulating film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/78—Heating arrangements specially adapted for immersion heating
- H05B3/82—Fixedly-mounted immersion heaters
Abstract
The invention discloses a kind of general PTC liquid heater, including the metal shell of circular tube shaped, PTC heat generating cores and sealing flange, one end welded seal that the metal shell is contacted with water, the other end installs sealing flange;The PTC heat generating cores are set in metal shell, the PTC heat generating cores include PTC heater elements, electrode slice and insulating film, the PTC heater elements are by one or more pieces special-purpose high temperatures, the PTC ceramics piece of high voltage is formed in parallel, PTC ceramics piece two sides bond electrode slice with heat conductive silica gel, connecting wire or connector on the wire interconnecting piece of electrode slice, insulating film is wrapped up outside electrode slice, insulating film both sides are respectively equipped with heat conduction item, the heat conduction item is aluminum semicircle strip, it is combined into PTC heat generating cores cylindric, its size is matched with metal shell internal diameter.The present invention be used for general liquid heating, have the characteristics that long lifespan, attenuation rate bottom, can with dry combustion method, be easily installed, breakdown rate it is low.
Description
Technical field
The invention belongs to electronic component manufacturing technology fields, and in particular to a kind of general PTC liquid heater.
Background technology
Currently, PTC ceramics be widely used in as emerging heating source white domestic appliances, Integral ceiling, automobile,
The every field such as kitchen appliance, have that decaying is slow, the operation is stable, does not generate the good characteristics such as open fire.But some specific areas, such as
It is difficult to be processed with traditional PTC heating cores that submersible liquid, which heats or has the place of particular/special requirement to mounting structure and installation space,
The heater of method manufacture is installed, these local requirements heater installation methods and shape will be close to traditional heating wire
Heating tube, but heating properties wish to reach PTC ceramics heat levels again, and it is therefore necessary to develop a kind of shape and traditional heating wire
The close PTC ceramics heater of heating tube.Has similar heater on the market at present, but inside is used using sheet PTC ceramics
Magnesia powder is filled, these products are brought while solving shape and heating properties in PTC ceramics breakdown ratio
The fatal bad phenomenon risen.
Invention content
Technical problem to be solved by the invention is to provide a kind of general PTC liquid heaters, for adding for general liquid
Heat, have the characteristics that long lifespan, attenuation rate bottom, can with dry combustion method, be easily installed, breakdown rate it is low.
The technical proposal for solving the technical problem of the invention is:A kind of general PTC liquid heater, including circular tube shaped
Metal shell, PTC heat generating cores and sealing flange, one end welded seal that the metal shell is contacted with water, the other end installation
Sealing flange;The PTC heat generating cores are set in metal shell, the PTC heat generating cores include PTC heater elements, electrode slice and
Insulating film, the PTC heater elements are formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, the PTC
Potsherd two sides are with heat conductive silica gel bonding electrode slice, connecting wire or connector on the wire interconnecting piece of the electrode slice,
Insulating film is wrapped up outside the electrode slice, the insulating film both sides are respectively equipped with heat conduction item, and the heat conduction item is that aluminum is semicircle
Strip, is combined into cylindric with PTC heat generating cores, and size is matched with metal shell internal diameter.
As a preferred embodiment, the metal shell is stainless steel, used between the metal shell and sealing flange
High-temperature-resistant epoxy resin seals.
As a further improvement, the arcwall face of the heat conduction item is equipped with card slot, for riveting ground wire.
The length and diameter of the present invention can be customized according to different needs.
The beneficial effects of the invention are as follows:Design is scientific and reasonable, and good appearance is easy to use, and automatic constant-temperature-heating does not produce
Raw open fire is suitble to the use in various submersible liquid heating place, have long lifespan, attenuation rate bottom, can with dry combustion method, convenient for peace
The low feature of dress, breakdown rate.
Description of the drawings
Fig. 1 is the structural schematic diagram one of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram two of the embodiment of the present invention.
The present invention will be further described below in conjunction with the accompanying drawings.
Specific implementation mode
As shown in attached drawing 1, Fig. 2, a kind of general PTC liquid heater, including the stainless steel casing 1 of circular tube shaped, PTC fever
Core and sealing flange 3, one end welded seal that the stainless steel casing 1 is contacted with water, the other end install sealing flange, Sealing Method
Orchid be stainless steel material, outside be equipped with sealing ring 10, screw-socket and outer-hexagonal nut 2, internal openings, opening diameter with it is required
Outer diameter after the metal shell draw matches;It is sealed using high-temperature-resistant epoxy resin between 1 sealing flange of the stainless steel casing.
The PTC heat generating cores 2 are set in stainless steel casing 1, the PTC heat generating cores 2 include PTC heater elements 4, electrode slice 5 and absolutely
Velum 6, the PTC heater elements 4 are formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, the PTC
Potsherd two sides bond electrode slice 5 with heat conductive silica gel, and connector 8 is connected on the wire interconnecting piece of the electrode slice 5, described
Insulating film 6 is wrapped up in 5 outside of electrode slice, and 6 both sides of the insulating film are respectively equipped with heat conduction item 7, and the heat conduction item 7 is that aluminum is semicircle
Strip, is combined into cylindric with PTC heat generating cores 2, and size is matched with 1 internal diameter of stainless steel casing.The arc of the heat conduction item 7
Shape face is equipped with card slot, for riveting ground wire 9.
The present invention assembling process be:If dry plate PTC heating elements are arranged side by side, both sides heat conductive silica gel binding metal material
The electrode slice of matter, welds connector on the wire interconnecting piece of electrode slice, and outside package insulating film forms PTC heat generating cores, will wrap
The upper heat conduction item of PTC heat generating cores two sides folder for wrapping up in insulating film is filled in metal shell together.It fills in and uses respective model afterwards in place
Draw wheel carries out the draw on machine for shrinking.It is general that internal each component is required to compress mutually, and PTC ceramics piece is without comminuted breakage.
Then suitable epoxy resin is coated with sealing flange endoporus outside metal shell leading-out terminal, by the outlet end plug of metal shell
Enter metal shell endoporus, waits for its spontaneous curing.Finally appropriate epoxy resin is inserted in the leading-out terminal of metal shell to be sealed.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (3)
1. a kind of general PTC liquid heater, it is characterised in that:Metal shell including circular tube shaped(1), PTC heat generating cores and close
Seal flange(3), the metal shell(1)One end welded seal contacted with water, the other end install sealing flange;The PTC hairs
Hot core(2)It is set to metal shell(1)It is interior, the PTC heat generating cores(2)Including PTC heater elements(4), electrode slice(5)And insulation
Film(6), the PTC heater elements(4)It is formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, it is described
PTC ceramics piece two sides bond electrode slice with heat conductive silica gel(5), in the electrode slice(5)Wire interconnecting piece on connecting wire
Or connector, the electrode slice(5)Outside package insulating film(6), the insulating film(6)Both sides are respectively equipped with heat conduction item(7), institute
State heat conduction item(7)For aluminum semicircle strip, with PTC heat generating cores(2)It is combined into cylindric, size and metal shell
(1)Internal diameter matches.
2. a kind of general PTC liquid heater as described in claim 1, it is characterised in that:The metal shell(1)It is stainless
Steel material, the metal shell(1)It is sealed using high-temperature-resistant epoxy resin between sealing flange.
3. a kind of general PTC liquid heater as described in claim 1, it is characterised in that:The heat conduction item(7)Arcwall face
It is equipped with card slot, for riveting ground wire(9).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810544686.9A CN108601115A (en) | 2018-05-31 | 2018-05-31 | A kind of general PTC liquid heater |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810544686.9A CN108601115A (en) | 2018-05-31 | 2018-05-31 | A kind of general PTC liquid heater |
Publications (1)
Publication Number | Publication Date |
---|---|
CN108601115A true CN108601115A (en) | 2018-09-28 |
Family
ID=63630618
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201810544686.9A Withdrawn CN108601115A (en) | 2018-05-31 | 2018-05-31 | A kind of general PTC liquid heater |
Country Status (1)
Country | Link |
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CN (1) | CN108601115A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109803457A (en) * | 2019-03-06 | 2019-05-24 | 泉州铭狮卫浴有限公司 | A kind of production method and product structure of graphene electricity heating bar |
CN110057097A (en) * | 2019-04-16 | 2019-07-26 | 高俊桥 | A kind of detachable temperature heater |
-
2018
- 2018-05-31 CN CN201810544686.9A patent/CN108601115A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109803457A (en) * | 2019-03-06 | 2019-05-24 | 泉州铭狮卫浴有限公司 | A kind of production method and product structure of graphene electricity heating bar |
CN109803457B (en) * | 2019-03-06 | 2021-04-06 | 泉州铭狮卫浴有限公司 | Manufacturing method of graphene electric heating rod and product structure |
CN110057097A (en) * | 2019-04-16 | 2019-07-26 | 高俊桥 | A kind of detachable temperature heater |
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Legal Events
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PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
WW01 | Invention patent application withdrawn after publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20180928 |