CN108601115A - A kind of general PTC liquid heater - Google Patents

A kind of general PTC liquid heater Download PDF

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Publication number
CN108601115A
CN108601115A CN201810544686.9A CN201810544686A CN108601115A CN 108601115 A CN108601115 A CN 108601115A CN 201810544686 A CN201810544686 A CN 201810544686A CN 108601115 A CN108601115 A CN 108601115A
Authority
CN
China
Prior art keywords
ptc
metal shell
electrode slice
heat generating
insulating film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810544686.9A
Other languages
Chinese (zh)
Inventor
林孝杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HAINING YONGLI ELECTRONIC CERAMICS CO Ltd
Original Assignee
HAINING YONGLI ELECTRONIC CERAMICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HAINING YONGLI ELECTRONIC CERAMICS CO Ltd filed Critical HAINING YONGLI ELECTRONIC CERAMICS CO Ltd
Priority to CN201810544686.9A priority Critical patent/CN108601115A/en
Publication of CN108601115A publication Critical patent/CN108601115A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/78Heating arrangements specially adapted for immersion heating
    • H05B3/82Fixedly-mounted immersion heaters

Abstract

The invention discloses a kind of general PTC liquid heater, including the metal shell of circular tube shaped, PTC heat generating cores and sealing flange, one end welded seal that the metal shell is contacted with water, the other end installs sealing flange;The PTC heat generating cores are set in metal shell, the PTC heat generating cores include PTC heater elements, electrode slice and insulating film, the PTC heater elements are by one or more pieces special-purpose high temperatures, the PTC ceramics piece of high voltage is formed in parallel, PTC ceramics piece two sides bond electrode slice with heat conductive silica gel, connecting wire or connector on the wire interconnecting piece of electrode slice, insulating film is wrapped up outside electrode slice, insulating film both sides are respectively equipped with heat conduction item, the heat conduction item is aluminum semicircle strip, it is combined into PTC heat generating cores cylindric, its size is matched with metal shell internal diameter.The present invention be used for general liquid heating, have the characteristics that long lifespan, attenuation rate bottom, can with dry combustion method, be easily installed, breakdown rate it is low.

Description

A kind of general PTC liquid heater
Technical field
The invention belongs to electronic component manufacturing technology fields, and in particular to a kind of general PTC liquid heater.
Background technology
Currently, PTC ceramics be widely used in as emerging heating source white domestic appliances, Integral ceiling, automobile, The every field such as kitchen appliance, have that decaying is slow, the operation is stable, does not generate the good characteristics such as open fire.But some specific areas, such as It is difficult to be processed with traditional PTC heating cores that submersible liquid, which heats or has the place of particular/special requirement to mounting structure and installation space, The heater of method manufacture is installed, these local requirements heater installation methods and shape will be close to traditional heating wire Heating tube, but heating properties wish to reach PTC ceramics heat levels again, and it is therefore necessary to develop a kind of shape and traditional heating wire The close PTC ceramics heater of heating tube.Has similar heater on the market at present, but inside is used using sheet PTC ceramics Magnesia powder is filled, these products are brought while solving shape and heating properties in PTC ceramics breakdown ratio The fatal bad phenomenon risen.
Invention content
Technical problem to be solved by the invention is to provide a kind of general PTC liquid heaters, for adding for general liquid Heat, have the characteristics that long lifespan, attenuation rate bottom, can with dry combustion method, be easily installed, breakdown rate it is low.
The technical proposal for solving the technical problem of the invention is:A kind of general PTC liquid heater, including circular tube shaped Metal shell, PTC heat generating cores and sealing flange, one end welded seal that the metal shell is contacted with water, the other end installation Sealing flange;The PTC heat generating cores are set in metal shell, the PTC heat generating cores include PTC heater elements, electrode slice and Insulating film, the PTC heater elements are formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, the PTC Potsherd two sides are with heat conductive silica gel bonding electrode slice, connecting wire or connector on the wire interconnecting piece of the electrode slice, Insulating film is wrapped up outside the electrode slice, the insulating film both sides are respectively equipped with heat conduction item, and the heat conduction item is that aluminum is semicircle Strip, is combined into cylindric with PTC heat generating cores, and size is matched with metal shell internal diameter.
As a preferred embodiment, the metal shell is stainless steel, used between the metal shell and sealing flange High-temperature-resistant epoxy resin seals.
As a further improvement, the arcwall face of the heat conduction item is equipped with card slot, for riveting ground wire.
The length and diameter of the present invention can be customized according to different needs.
The beneficial effects of the invention are as follows:Design is scientific and reasonable, and good appearance is easy to use, and automatic constant-temperature-heating does not produce Raw open fire is suitble to the use in various submersible liquid heating place, have long lifespan, attenuation rate bottom, can with dry combustion method, convenient for peace The low feature of dress, breakdown rate.
Description of the drawings
Fig. 1 is the structural schematic diagram one of the embodiment of the present invention.
Fig. 2 is the structural schematic diagram two of the embodiment of the present invention.
The present invention will be further described below in conjunction with the accompanying drawings.
Specific implementation mode
As shown in attached drawing 1, Fig. 2, a kind of general PTC liquid heater, including the stainless steel casing 1 of circular tube shaped, PTC fever Core and sealing flange 3, one end welded seal that the stainless steel casing 1 is contacted with water, the other end install sealing flange, Sealing Method Orchid be stainless steel material, outside be equipped with sealing ring 10, screw-socket and outer-hexagonal nut 2, internal openings, opening diameter with it is required Outer diameter after the metal shell draw matches;It is sealed using high-temperature-resistant epoxy resin between 1 sealing flange of the stainless steel casing. The PTC heat generating cores 2 are set in stainless steel casing 1, the PTC heat generating cores 2 include PTC heater elements 4, electrode slice 5 and absolutely Velum 6, the PTC heater elements 4 are formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, the PTC Potsherd two sides bond electrode slice 5 with heat conductive silica gel, and connector 8 is connected on the wire interconnecting piece of the electrode slice 5, described Insulating film 6 is wrapped up in 5 outside of electrode slice, and 6 both sides of the insulating film are respectively equipped with heat conduction item 7, and the heat conduction item 7 is that aluminum is semicircle Strip, is combined into cylindric with PTC heat generating cores 2, and size is matched with 1 internal diameter of stainless steel casing.The arc of the heat conduction item 7 Shape face is equipped with card slot, for riveting ground wire 9.
The present invention assembling process be:If dry plate PTC heating elements are arranged side by side, both sides heat conductive silica gel binding metal material The electrode slice of matter, welds connector on the wire interconnecting piece of electrode slice, and outside package insulating film forms PTC heat generating cores, will wrap The upper heat conduction item of PTC heat generating cores two sides folder for wrapping up in insulating film is filled in metal shell together.It fills in and uses respective model afterwards in place Draw wheel carries out the draw on machine for shrinking.It is general that internal each component is required to compress mutually, and PTC ceramics piece is without comminuted breakage. Then suitable epoxy resin is coated with sealing flange endoporus outside metal shell leading-out terminal, by the outlet end plug of metal shell Enter metal shell endoporus, waits for its spontaneous curing.Finally appropriate epoxy resin is inserted in the leading-out terminal of metal shell to be sealed.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.

Claims (3)

1. a kind of general PTC liquid heater, it is characterised in that:Metal shell including circular tube shaped(1), PTC heat generating cores and close Seal flange(3), the metal shell(1)One end welded seal contacted with water, the other end install sealing flange;The PTC hairs Hot core(2)It is set to metal shell(1)It is interior, the PTC heat generating cores(2)Including PTC heater elements(4), electrode slice(5)And insulation Film(6), the PTC heater elements(4)It is formed in parallel by the PTC ceramics piece of one or more pieces special-purpose high temperatures, high voltage, it is described PTC ceramics piece two sides bond electrode slice with heat conductive silica gel(5), in the electrode slice(5)Wire interconnecting piece on connecting wire Or connector, the electrode slice(5)Outside package insulating film(6), the insulating film(6)Both sides are respectively equipped with heat conduction item(7), institute State heat conduction item(7)For aluminum semicircle strip, with PTC heat generating cores(2)It is combined into cylindric, size and metal shell (1)Internal diameter matches.
2. a kind of general PTC liquid heater as described in claim 1, it is characterised in that:The metal shell(1)It is stainless Steel material, the metal shell(1)It is sealed using high-temperature-resistant epoxy resin between sealing flange.
3. a kind of general PTC liquid heater as described in claim 1, it is characterised in that:The heat conduction item(7)Arcwall face It is equipped with card slot, for riveting ground wire(9).
CN201810544686.9A 2018-05-31 2018-05-31 A kind of general PTC liquid heater Withdrawn CN108601115A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810544686.9A CN108601115A (en) 2018-05-31 2018-05-31 A kind of general PTC liquid heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810544686.9A CN108601115A (en) 2018-05-31 2018-05-31 A kind of general PTC liquid heater

Publications (1)

Publication Number Publication Date
CN108601115A true CN108601115A (en) 2018-09-28

Family

ID=63630618

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810544686.9A Withdrawn CN108601115A (en) 2018-05-31 2018-05-31 A kind of general PTC liquid heater

Country Status (1)

Country Link
CN (1) CN108601115A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109803457A (en) * 2019-03-06 2019-05-24 泉州铭狮卫浴有限公司 A kind of production method and product structure of graphene electricity heating bar
CN110057097A (en) * 2019-04-16 2019-07-26 高俊桥 A kind of detachable temperature heater

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109803457A (en) * 2019-03-06 2019-05-24 泉州铭狮卫浴有限公司 A kind of production method and product structure of graphene electricity heating bar
CN109803457B (en) * 2019-03-06 2021-04-06 泉州铭狮卫浴有限公司 Manufacturing method of graphene electric heating rod and product structure
CN110057097A (en) * 2019-04-16 2019-07-26 高俊桥 A kind of detachable temperature heater

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Application publication date: 20180928