CN108598824A - A kind of main-lead plug structure and its production system - Google Patents
A kind of main-lead plug structure and its production system Download PDFInfo
- Publication number
- CN108598824A CN108598824A CN201810248255.8A CN201810248255A CN108598824A CN 108598824 A CN108598824 A CN 108598824A CN 201810248255 A CN201810248255 A CN 201810248255A CN 108598824 A CN108598824 A CN 108598824A
- Authority
- CN
- China
- Prior art keywords
- production
- plug structure
- main
- mold
- lead plug
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/0482—Crimping apparatus or processes combined with contact member manufacturing mechanism
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of main-lead plug structure and its production systems, include the following steps：S1, sleeve punch process：Punching production depended on pressure machine and mold complete process, cold stamping is less, one of chipless process, the stamping parts obtained is generally not necessarily to reprocessing, ordinary press is per minute to produce tens, high-speed blanking press is per minute to produce thousand or more, is a kind of efficient processing method, and the dimensional accuracy of stamping parts is ensured by mold, stable quality, interchangeability are good.Has following advantages compared with prior art：Automation mechanized operation, significantly increase production efficiency, reduce the working strength of staff, each step suffers from accurate DATA REASONING and is monitored, it is ensured that the accuracy of production technology, selected material, it is molded using the PVC material that standard is SA, intensity is higher, can be that user brings safer electric process of using, while appearance looks elegant.
Description
Technical field
The present invention relates to a kind of production systems, more specifically more particularly to a kind of main-lead plug structure and its production
System.
Background technology
The connector of general electronic products and electrical appliance bolt, referred to as plug.Household AC power plug and socket, have
Rodlike or copper coin shape pin end outstanding, the power outlet of the female connector type physically inserted with slot or pothole.Size
It is to be related to plugs and sockets and converter to use safely, whether meet general interchangeability requirement to avoid one be mistakenly inserted
Important technology requirement.Off-dimension can influence user and use or generate poor contact, the hidden danger such as be mistakenly inserted, and gently then equipment be made to damage
It is bad, it is heavy then will produce fire and electric shock accidents.
Currently, manufacturer is in power-line plug production process, that there is the degree of automation is low, process velocity is slow, effect
Rate is not high, while machining accuracy is poor, and the larger not interests of labor intensity of staff are widely popularized, for this purpose, it is proposed that one
Kind main-lead plug structure and its production system.
Invention content
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of main-lead plug structure proposed
And its production system, automation mechanized operation significantly increase production efficiency, reduce the working strength of staff, each step
Suddenly it suffers from accurate DATA REASONING to be monitored, it is ensured that the accuracy of production technology, selected material are SA's using standard
PVC material is molded, and intensity is higher, can be that user brings safer electric process of using, while appearance looks elegant.
To achieve the above object, the present invention provides the following technical solutions：A kind of main-lead plug structure and its production system,
Include the following steps：
S1, sleeve punch process：Punching production depended on pressure machine and mold complete process, and cold stamping is less, chipless is processed
One of method, the stamping parts obtained are generally not necessarily to reprocessing, and ordinary press is per minute to produce tens, high-speed blanking press
It is per minute to produce thousand or more, it is a kind of efficient processing method, the dimensional accuracy of stamping parts is ensured that quality is steady by mold
Fixed, interchangeability is good；
S2, injection molding：The processing temperature of SA is advisable at 200-250 DEG C, and the material is easy to moisture absorption, needed before processing dry one hour with
On, mobility is more slightly worse, and injection pressure is slightly higher, injection speed：Using high speed injection, die temperance control at 45-75 DEG C,
Runner and cast gate：All conventional cast gates can use；
S3, cramp：Electric wire and copper sheet are withheld, most important process in plug production is withheld, bell-mouthed length is general
It is 1-2 times of material thickness, cuts off the material thickness of 1-1.5 times of the length of band；
S4, socket function element assembling：Each functor is subjected to assembling splicing, is installed in strict accordance with technological standards, uses hand
Work is assembled using tool, and common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S5, panel installation：Panel and the functor after assembling are spliced using screw, spelled in strict accordance with technological standards
It connects, using being assembled by hand using tool, common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S6, detection：Having examined and not examined is accurately distinguished clear, and defective products is strictly isolated, according to customer requirement to connector
Contact engaging and separating force, copper pipe depth, rush glue in copper pipe, paid close attention to.
Preferably, molding machine is divided into vertical, horizontal, and mold has stent, hand to lift mould, including one presses, two press work；One pressure
Inlet amount lean on stroke, rather than control by the time, be molded using the PVC material that standard is SA.
Preferably, using electronic coiling, the accuracy strictly controlled the size, using jig, several etuis, grid
Plate, counter carry out the differentiation of quantity, last electronic scale review.
The technique effect and advantage of the present invention：Compared with the prior art, has following advantages：Automation mechanized operation, greatly
Production efficiency is increased, the working strength of staff is reduced, each step suffers from accurate DATA REASONING and is monitored,
Ensure that the accuracy of production technology, selected material are molded using the PVC material that standard is SA, intensity is higher, can be to use
Bring safer electric process of using, while appearance looks elegant in family.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific embodiment, to this
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
The every other embodiment obtained is put, shall fall within the protection scope of the present invention.
Embodiment
A kind of main-lead plug structure and its production system, include the following steps：
S1, sleeve punch process：Punching production depended on pressure machine and mold complete process, and cold stamping is less, chipless is processed
One of method, the stamping parts obtained are generally not necessarily to reprocessing, and ordinary press is per minute to produce tens, high-speed blanking press
It is per minute to produce thousand or more, it is a kind of efficient processing method, the dimensional accuracy of stamping parts is ensured that quality is steady by mold
Fixed, interchangeability is good；
S2, injection molding：The processing temperature of SA is advisable at 200-250 DEG C, and the material is easy to moisture absorption, needed before processing dry one hour with
On, mobility is more slightly worse, and injection pressure is slightly higher, injection speed：Using high speed injection, die temperance control at 45-75 DEG C,
Runner and cast gate：All conventional cast gates can use；
S3, cramp：Electric wire and copper sheet are withheld, most important process in plug production is withheld, bell-mouthed length is general
It is 1-2 times of material thickness, cuts off the material thickness of 1-1.5 times of the length of band；
S4, socket function element assembling：Each functor is subjected to assembling splicing, is installed in strict accordance with technological standards, uses hand
Work is assembled using tool, and common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S5, panel installation：Panel and the functor after assembling are spliced using screw, spelled in strict accordance with technological standards
It connects, using being assembled by hand using tool, common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S6, detection：Having examined and not examined is accurately distinguished clear, and defective products is strictly isolated, according to customer requirement to connector
Contact engaging and separating force, copper pipe depth, rush glue in copper pipe, paid close attention to.
In summary：A kind of main-lead plug structure provided by the invention and its production system, compared with the prior art, tool
Standby following advantages：Compared with the prior art, has following advantages：Automation mechanized operation significantly increases production efficiency, reduces work
Make the working strength of personnel, each step suffers from accurate DATA REASONING and is monitored, it is ensured that the accuracy of production technology,
Selected material is molded using the PVC material that standard is SA, and intensity is higher, can be that user brings safer electricity consumption
Process, while appearance looks elegant.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (3)
1. a kind of main-lead plug structure and its production system, it is characterised in that：Include the following steps：
S1, sleeve punch process：Punching production depended on pressure machine and mold complete process, and cold stamping is less, chipless is processed
One of method, the stamping parts obtained are generally not necessarily to reprocessing, and ordinary press is per minute to produce tens, high-speed blanking press
It is per minute to produce thousand or more, it is a kind of efficient processing method, the dimensional accuracy of stamping parts is ensured that quality is steady by mold
Fixed, interchangeability is good；
S2, injection molding：The processing temperature of SA is advisable at 200-250 DEG C, and the material is easy to moisture absorption, needed before processing dry one hour with
On, mobility is more slightly worse, and injection pressure is slightly higher, injection speed：Using high speed injection, die temperance control at 45-75 DEG C,
Runner and cast gate：All conventional cast gates can use；
S3, cramp：Electric wire and copper sheet are withheld, most important process in plug production is withheld, bell-mouthed length is general
It is 1-2 times of material thickness, cuts off the material thickness of 1-1.5 times of the length of band；
S4, socket function element assembling：Each functor is subjected to assembling splicing, is installed in strict accordance with technological standards, uses hand
Work is assembled using tool, and common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S5, panel installation：Panel and the functor after assembling are spliced using screw, spelled in strict accordance with technological standards
It connects, using being assembled by hand using tool, common tool has tooling, electric screwdriver and manual screwdriver, and expendable part is screw；
S6, detection：Having examined and not examined is accurately distinguished clear, and defective products is strictly isolated, according to customer requirement to connector
Contact engaging and separating force, copper pipe depth, rush glue in copper pipe, paid close attention to.
2. a kind of main-lead plug structure according to claim 1 and its production system, it is characterised in that：Molding machine is divided into
Vertical, horizontal, mold has stent, hand to lift mould, including one presses, two press work；One pressure inlet amount lean on stroke, rather than by when
Between control, be molded using the PVC material that standard is SA.
3. a kind of main-lead plug structure according to claim 1 and its production system, it is characterised in that：Using it is electronic around
Line, the accuracy strictly controlled the size, using jig, several etuis, grate, counter carry out the differentiation of quantity, most
Electronic scale is checked afterwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810248255.8A CN108598824A (en) | 2018-03-24 | 2018-03-24 | A kind of main-lead plug structure and its production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810248255.8A CN108598824A (en) | 2018-03-24 | 2018-03-24 | A kind of main-lead plug structure and its production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108598824A true CN108598824A (en) | 2018-09-28 |
Family
ID=63627419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810248255.8A Pending CN108598824A (en) | 2018-03-24 | 2018-03-24 | A kind of main-lead plug structure and its production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108598824A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1787293A (en) * | 2005-11-29 | 2006-06-14 | 郑迅江 | Plug for electric converter and mfg. method thereof |
| CN101282017A (en) * | 2008-05-20 | 2008-10-08 | 谢世明 | Power-line plug and manufacturing method thereof |
| CN105356201A (en) * | 2015-11-06 | 2016-02-24 | 杭州鸿雁电器有限公司 | Modular assembly technology of portable socket |
| US20160336675A1 (en) * | 2015-05-17 | 2016-11-17 | Manzhi Zhou | Cold Forming Method for Forming Power Pins and Power Pin Formed Thereof |
| CN107342473A (en) * | 2017-06-21 | 2017-11-10 | 西蒙电气（中国）有限公司 | Plug bush structure and the method that 16A Three-hole sockets are made according to plug bush structure |
-
2018
- 2018-03-24 CN CN201810248255.8A patent/CN108598824A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1787293A (en) * | 2005-11-29 | 2006-06-14 | 郑迅江 | Plug for electric converter and mfg. method thereof |
| CN101282017A (en) * | 2008-05-20 | 2008-10-08 | 谢世明 | Power-line plug and manufacturing method thereof |
| US20160336675A1 (en) * | 2015-05-17 | 2016-11-17 | Manzhi Zhou | Cold Forming Method for Forming Power Pins and Power Pin Formed Thereof |
| CN105356201A (en) * | 2015-11-06 | 2016-02-24 | 杭州鸿雁电器有限公司 | Modular assembly technology of portable socket |
| CN107342473A (en) * | 2017-06-21 | 2017-11-10 | 西蒙电气（中国）有限公司 | Plug bush structure and the method that 16A Three-hole sockets are made according to plug bush structure |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180928 |