CN108597335A - A kind of preparation method of green multifunctional teaching microchip - Google Patents

A kind of preparation method of green multifunctional teaching microchip Download PDF

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Publication number
CN108597335A
CN108597335A CN201810618370.XA CN201810618370A CN108597335A CN 108597335 A CN108597335 A CN 108597335A CN 201810618370 A CN201810618370 A CN 201810618370A CN 108597335 A CN108597335 A CN 108597335A
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chip
microchip
pdms
micro
teaching
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吴剑
张叶
黄丽平
张梦雨
李志元
江佳丽
张海瑞
刘宇航
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Anhui University of Traditional Chinese Medicine AHUTCM
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B23/00Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes
    • G09B23/24Models for scientific, medical, or mathematical purposes, e.g. full-sized devices for demonstration purposes for chemistry
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01LCHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
    • B01L3/00Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
    • B01L3/50Containers for the purpose of retaining a material to be analysed, e.g. test tubes
    • B01L3/502Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures
    • B01L3/5027Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip
    • B01L3/502707Containers for the purpose of retaining a material to be analysed, e.g. test tubes with fluid transport, e.g. in multi-compartment structures by integrated microfluidic structures, i.e. dimensions of channels and chambers are such that surface tension forces are important, e.g. lab-on-a-chip characterised by the manufacture of the container or its components

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Abstract

The present invention discloses a kind of preparation method of green multifunctional teaching microchip, includes the following steps:1) coreldraw Software for Design chips are used, by the required chip micro-structure Integrated design of the contents of courses such as thin-layer chromatography, the primary Beer laws of Lang, chemical reaction rate on chip;2) with common litho machine photoetching, prepare chip former;3) it is cast on the mold with PDMS, prepares PDMS chip formpistons after its solidification, and be assembled into final formpiston;4) it is poured on final formpiston finally by polyester resin and obtains crystal matrix teaching microchip;Microchip produced by the present invention has the following advantages:1, chip smaller, consumption reagent are less environmentally protective;2, the function of integrated chip is more;3, due to using common litho machine, the cost of manufacture of Chip mold relatively low;4, the improvement on mold design so that the material of chip manufacturing can be changed to more inexpensive polyester resin, therefore chip it is total production cost it is lower.

Description

A kind of preparation method of green multifunctional teaching microchip
Technical field
The invention belongs to chemistry teaching fixture technology fields, and in particular to a kind of preparation of green multifunctional teaching microchip Method.
Background technology
This technology belongs to the crossing domain of micromation chemical reaction equipment and microfluidic chip technology, and main thought is profit With the manufacturing technology of micro-fluidic chip, new microization Teaching of Analytical Chemistry utensil is made, Manz A et al. were in 90 years 20th century In generation, has just been put forward for the first time the concept of micro-full analytical system (miniaturized total analysis system, μ-TAS). Micro-fluidic chip therein combine analytical chemistry, MEMS (mi-cro-electro-mechanical system, MEMS), the multidisciplinary field such as computer, materialogy, biomedicine, by such as sample pretreatment of the various functions of chemical laboratory, Sample introduction, separation and detection etc., are integrated on the chip of credit card-sized, realize the micromation in laboratory, can greatly shorten whole A analysis process required time;The consumption of reagent can be also reduced to microlitre even nanoliter level, a variety of analyses may be implemented Function.Since the beginning of this century, microfluidic chip technology is developed rapidly, and has been widely used for chip capillary electricity Swimming, materials synthesis, immunoassay, cell operation, crystallization of protein research etc. various fields, be analysis science research hot spot it One.But the technology is presently mainly to apply in terms of scientific research, teaching and research aspect is using less, however microchip method consumptive material is few, just The features such as property taken is good exactly meets the requirement of Green Chemistry, Microscale chemical experiment, is also convenient for realizing teaching combining theory with practice, because This its in teaching field also there is very extensive application prospect.On the other hand, the technology such as MEMS skills that microchip makes at present Art etc. costly, which also limits its teaching field application.
Microscale experiment is to emerge the 1980s, the generally acknowledged chemical experiment that can embody green chemical concept in the world New technology and method.It, which has, saves drug, the advantages that saving the time, reduce " three wastes " of experiment, causes both at home and abroad The most attention of experimental teaching personnel.But in general miniaturized devices need remain for the facilities such as mating water power, it can not It really brings classroom into be tested, while instrument and equipment needs are special therefore also more expensive in price, cannot achieve teacher or even The raw self-mutilation behavior to reaction unit.
Therefore, how the technology of the concept of Microscale chemical experiment and micro-fluidic chip to be combined together, designs religion Microchip is that significantly, if scientific research microchip is directly used in teaching, its is of high cost, and often exists existing As unobvious, the shortcomings of specific aim is poor, based on this, we, which design, has invented three generations and has imparted knowledge to students microchip, and micro flow chip technology is introduced Teaching field has certain novelty, has applied for one Publication No. CN106563516A of Chinese invention patent, utility model patent Three:Publication number is respectively CN206293074U, CN206285925U and CN206441437U, but due to these sides of technology restriction Chip prepared by method is relatively rough, and has a single function, and can only use the relatively good easily peelable dimethyl silicone polymer of the transparency (PDMS) it builds, therefore cost is higher.
Invention content
According to the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is to propose a kind of green multifunctional The preparation method of teaching microchip, in order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:
A kind of preparation method of green multifunctional teaching microchip, includes the following steps:
1) coreldraw Software for Design chips are used, by teaching such as primary-Beer laws of thin-layer chromatography, Lang, chemical reaction rates The required chip micro-structure Integrated design of content is on chip.
2) with common litho machine photoetching, prepare chip former.
3) it is cast on the mold with PDMS, PDMS chip formpistons is prepared after its solidification, and different by assembling PDMS blocks obtain above-mentioned micro-structure, obtain the final formpistons of PDMS.
4) it is poured on above-mentioned final formpiston finally by polyester resin and obtains crystal matrix teaching microchip.
5) in the crystal film sealing-in step 4) for designing punch position using other one piece microchip surface, obtain core Piece ontology.
Preferably, the micro-structure of the thin-layer chromatography is developing tank.
The micro-structure of preferred , Suo Shu primary-Beer laws of Lang is thickness gradient.
Preferably, the micro-structure of the chemical reaction rate is different height microflute.
Compared with prior art, beneficial effects of the present invention:
1. with common litho machine and coreldraw Software for Design and preparing chip so that chip manufacturing broken away from second, Hand-made in third generation method, manufacturing process is more quick and specification, and the cost of manufacture of Chip mold is relatively low, while chip Pipeline also greatly reduce, therefore more save reagent, have the advantages that it is environmentally protective, with the more our legal system of printing chip method Standby pipeline is unlikely to deform and caves in, and prepared by chip has higher success rate.
2. the chip size prepared is small, good portability, classroom can be carried to and carry out teaching combining theory with practice, it is convenient same Understand the content of courses in time, relatively obviously can more classmate be allowed intuitively to observe phenomenon with current teaching method.
3. works pass through the structure collection of a variety of teaching microchips by the early development of this seminar of smart structural design At having arrived on chip piece so that it can be respectively used in the teaching such as primary-Beer laws of thin-layer chromatography, Lang, chemical reaction rate Hold the purposes for improving chip, the function of integrated chip is more, increases the practicability of chip.
4. what works were obtained by photoetching is former, PDMS formpistons are obtained after copying pattern by PDMS, which can The microchip of above-mentioned crystal matrix is prepared with Reusability, chip body finally prepd in this way is polyester resin, and polyester resin It is cheap, and prepared by other several generations methods is formpiston, it, can not be from the mold constructed due to harder after crystal gum forming Stripping, and PDMS glue is then peelable, therefore finally prepd chip body is PDMS, PDMS is expensive, so in general This works obtains chip will be cheap than other several generations products.
Description of the drawings
1. Fig. 1 is the structural design drawing of microchip in embodiment;
2. Fig. 2 is the making pictorial diagram of microchip in embodiment;
3. Fig. 3 be in embodiment when microchip operation concentration gradient (or different proportion reagent) formed schematic diagram (with For liquor potassic permanganate);
1,2 injection port, 3-7, lower end water outlet, 8, Lang primary-Beer law micro-structures, 9, be thin-layer chromatography micro-structure, a, One-dimensional photoetching glue pattern plate (former) b, injects PDMS, after c, PDMS solidification in cavity after the template is clamped with vertical clamp The one-dimensional PDMS formpistons obtained are removed, d, the thickness gradient in 1 region and the different height in 2 regions are micro- in PDMS template over-assembles The three-dimensional PDMS formpistons formed after slot both final template.
Specific implementation mode
It below by the description to embodiment, is described in further detail, to help those skilled in the art to this hair Bright inventive concept, technical solution have more complete, accurate and deep understanding.
Embodiment 1
With reference to attached drawing 1,2,3, the present invention provides a kind of green multifunctional teaching microchip preparation method, uses Coreldraw Software for Design templates, litho machine photoetching, PDMS make final template, and polyester resin makes chip, including following step Suddenly:
1) coreldraw Software for Design chips are used, by thin-layer chromatography (micro-structure:Developing tank primary-Beer law of), Lang is (micro- Structure:Thickness gradient), chemical reaction rate (micro-structure:Different height microflute) etc. the required chip micro-structure of the contents of courses Integrated design is on chip.
2) with common litho machine photoetching, prepare chip former.
3) it is cast on the mold with PDMS, PDMS chip formpistons is prepared after its solidification, and different by assembling PDMS blocks obtain above-mentioned micro-structure, obtain the final formpistons of PDMS.
4) it is poured on above-mentioned final formpiston finally by polyester resin and obtains crystal matrix teaching microchip.
5) in the crystal film sealing-in step 4) for designing punch position using other one piece microchip surface, obtain core Piece ontology.
As shown in figure 3, a kind of template for microchip of imparting knowledge to students for green multifunctional comprising sample channel 1 and water inlet line 2,0.1mol/L potassium permanganate and water are injected from 1 and 2 pipelines in chip respectively can bring out mouth of a river 3-7 under the die forms as schemed Concentration gradient.In addition in the design, each go out sample outlet connection reservoir there are certain thickness gradients, both each The thickness of reservoir is incremented by successively below out sample tube road, in respectively 1mm, 2mm, 3mm such as Fig. 2 d 3 illustrate.
Principle using Lambert-Beer's law microchip for teaching is as follows:By certain density potassium permanganate and pure water It is injected in chip from injection port 1 and 2 respectively, to form the concentration gradient of potassium permanganate in the outlet in five out sample tube roads, Meanwhile in the exit in any one out sample tube road, the different-thickness reservoir being arranged in order will form the absorption cell of different-thickness. The depth is will present in the color of absorption due to liquor potassic permanganate to light, various concentration gradient and different absorption cell thickness Variation, to help classmate to understand the absorbance of solution pass directly proportional to solution concentration and absorption cell thickness by this microchip System's both Lambert-Beer's law.
Embodiment 2
The present embodiment is with embodiment 1, the difference is that the progress of this chip is chemical reaction rate teaching, concrete operations are such as Under:
The hypo solution of 0.5mol/L and pure water are injected to from injection port 1 and 2 in chip respectively, thiosulfuric acid Out sample tube road is flowed by the pipeline that crosses after sodium solution and pure water mixing, passes through friendship after being mixed with pure water because of hypo solution Header road arrives separately at the stroke difference that each out sample tube road is undergone, to form various concentration ladder in five out sample tube roads The hypo solution of degree, while micro- heating device is placed into heating at the 4 deeper channel positions illustrated in figure 2d so that should Slot position temperature increases, and the sulfuric acid solution of 0.1mol/L is added in advance in each group reservoir, will occur in this way in each slot as follows Reaction:Na2S2O3+H2SO4==Na2SO4+S↓+SO2+H2O
Because hypo solution concentration is different with the temperature of slot in the reservoir in any one out sample tube road exit, from And be observed that in each row, the speed for sulphur precipitation occur of concentration of sodium thiosulfate greatly is fast, while the storage in each row after heating The speed for occurring sulphur precipitation in liquid bath is fast, and the pass of chemical reaction rate and concentration and temperature will be run away with by observing classmate System.
Embodiment 3
The present embodiment is with embodiment 1, the difference is that the progress of this chip is thin-layer chromatography teaching, concrete operations are as follows:
Chloroform and benzene are injected to from injection port 1 and 2 in chip respectively, pass through the pipeline that crosses after chloroform and benzene mixing It flows into out sample tube road, because respectively reaching the stroke that each out sample tube road is undergone by the pipeline that crosses after chloroform and ethyl alcohol mixing Difference, to the Mixed Expansion agent of the chloroform and benzene of formation different proportion in five out sample tube roads;Meanwhile in each group reservoir Pit (in Fig. 19 regions formed slot position) addition point has the thin-layer tablet of azobenzene, P-aminoazobenzene, above-mentioned difference in advance The Mixed Expansion agent of the chloroform and benzene of ratio enters preceding slot (the 8 region shape in Fig. 1 of reservoir behind the outlet for reaching out sample tube road At slot position), saturation picks up microchip inclination and pours into Mixed Expansion agent in pit after twenty minutes, to from the expansion knot of pit Fruit can see the Rf value R that sample is unfolded in the Mixed Expansion agent of different proportionfThe influence of value.
The product and former generation product Integrated comparative of the present invention is shown in Table 1:
Table 1:Four generation product Integrated comparatives
Note 1:Every 100 totle drilling cost calculated examples 1000+0.5+10 × 100=2000.5
This seminar has developed a variety of teaching microchip production methods:First generation printing chip method, second generation weldering Tin silk builds method, and third generation hot melt adhesive builds method.These methods for a certain knowledge point design and make chip, and using it is low at The strong innovation of this structure, but all there is also some defects, if printing chip method pipeline is thinner, are easy to happen fracture, experiment is existing As unobvious, solder stick and thermosol method are required to hand-made therefore time-consuming and laborious.And what all these methods were eventually fabricated Chip can only be PDMS, and costly which has limited the applications of the above method for PDMS prices.
The present invention is exemplarily described above in conjunction with specific embodiment, it is clear that the present invention implements not by upper The limitation of mode is stated, if the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is used, or It is not improved by the present invention design and technical solution directly apply to other occasions, protection scope of the present invention it It is interior.Protection scope of the present invention should be determined by the scope of protection defined in the claims.

Claims (4)

1. a kind of preparation method of green multifunctional teaching microchip, which is characterized in that specific preparation method is as follows:
1) coreldraw Software for Design chips are used, by contents of courses such as primary-Beer laws of thin-layer chromatography, Lang, chemical reaction rates Required chip micro-structure Integrated design is on chip;
2) with common litho machine photoetching, prepare chip former;
3) it is cast on the mold with PDMS, PDMS chip formpistons is prepared after its solidification, and by assembling different PDMS blocks Different micro-structures are obtained, the final formpistons of PDMS are obtained;
4) it is poured on above-mentioned final formpiston finally by polyester resin and obtains crystal matrix teaching microchip;
5) in the crystal film sealing-in step 4) for designing punch position using other one piece microchip surface, obtain chip sheet Body.
2. the preparation method of green multifunctional teaching microchip according to claim 1, which is characterized in that the thin layer The micro-structure of analysis is developing tank.
3. the preparation method of green multifunctional teaching microchip according to claim 1, which is characterized in that Suo Shu Lang primary- The micro-structure of Beer law is thickness gradient.
4. the preparation method of green multifunctional teaching microchip according to claim 1, which is characterized in that the chemistry is anti- It is different height microflute to answer the micro-structure of rate.
CN201810618370.XA 2018-06-15 2018-06-15 A kind of preparation method of green multifunctional teaching microchip Pending CN108597335A (en)

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