CN108590686B - Automatic replaceable combined cutter - Google Patents

Automatic replaceable combined cutter Download PDF

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Publication number
CN108590686B
CN108590686B CN201810419671.XA CN201810419671A CN108590686B CN 108590686 B CN108590686 B CN 108590686B CN 201810419671 A CN201810419671 A CN 201810419671A CN 108590686 B CN108590686 B CN 108590686B
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China
Prior art keywords
cutter
pawl
box
push rod
ratchet
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CN201810419671.XA
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CN108590686A (en
Inventor
贾连辉
张家年
张华刚
程绍磊
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Priority to CN201810419671.XA priority Critical patent/CN108590686B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Automatic Tool Replacement In Machine Tools (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

The invention provides an automatically replaceable combined cutter which comprises a scraping cutter group, a cutter box, a ratchet wheel, a rocker, a ratchet wheel device box, a hydraulic push rod, a pushing pawl and a stopping pawl. The invention has the beneficial effects that: the shield construction is safer and more civilized under the conditions of improving the cutter changing efficiency and reducing the cutter changing cost without the need of operators to enter the cutter changing position; the adaptability of the shield machine to construction conditions is enhanced, so that the shield machine overcomes the limitation of the opening and tool changing conditions to the construction of the shield machine; the shield tunneling machine still keeps good tunneling performance in the formations with severe cutter abrasion, such as ultra-long tunneling, composite formations with soft soil formation to hard rock formation change, large-grain-size drift stone formations and the like; the cutter head of the shield machine has optimal scraping cutter arrangement in different sections in a tunneling section with complex geology; the slag adhering to the periphery of the combined cutter can be removed by rotation.

Description

Automatic replaceable combined cutter
Technical Field
The invention relates to the field of shield tunneling, in particular to an automatically replaceable combined cutter.
Background
The positions of the scraping cutter and the cutter disc in the general shield tunneling machine cutter disc are relatively fixed, and the scraping cutter and the cutter disc cannot move relatively. In order to replace damaged scraping cutters in the tunneling process of the shield machine, geological reinforcement is needed to the construction site of the shield machine so that operators can enter the soil bin of the shield machine to complete cutter changing operation. Because the shield machine soil bin has more dangerous factors, tool changing operators face great safety risks, and the whole tool changing process is finished with long construction period and high cost. In a stratum where geological reinforcement such as large burial depth and high water pressure cannot be realized, operators cannot enter a soil bin of the shield tunneling machine to change a cutter, and the adverse effect of damage of a scraping cutter on the tunneling efficiency of the shield tunneling cannot be solved.
Disclosure of Invention
The invention provides an automatically replaceable combined cutter, which enables a cutter head of a shield machine to have the capability of automatically replacing the cutter, and solves the problem that an operator needs to enter a soil bin of the shield machine in the existing cutter replacing method.
The technical scheme of the invention is realized as follows: the utility model provides a but automatic replacement's combination formula cutter, includes scraping cutter group, toolbox, ratchet, rocker, ratchet device case, hydraulic putter, promotes pawl and locking pawl, scraping cutter group install in the toolbox, scraping cutter group include dabber, wheel hub and scraping cutter, dabber movable mounting is on the toolbox, the dabber is connected with wheel hub, be equipped with a plurality of scraping cutters on the wheel hub, the toolbox is connected with ratchet device case, the ratchet, the rocker, hydraulic putter, promote pawl and locking pawl all install in ratchet device incasement, the dabber stretches to ratchet device incasement, ratchet and dabber connection, rocker movable mounting is on the spindle, hydraulic putter movable mounting is on ratchet device case, hydraulic putter and rocker movable connection, promote the pawl to install on the rocker, locking pawl installs on ratchet device case, promote pawl and locking pawl all with ratchet cooperation.
The tool box include two curb plates, two gusset and two support columns, the both ends of gusset and support column are connected with two curb plates respectively, two curb plates are parallel and outline parallel and level, all are equipped with the hole of installation bearing on two curb plates, the bearing is established between dabber and curb plate, is equipped with the bearing end cover on the curb plate of one side, the curb plate of opposite side is connected with ratchet case.
The ratchet device box include box and apron, box and tool box are connected, box and apron connection are equipped with hydraulic push rod mount pad and stopping pawl mount pad on the box, hydraulic push rod includes hydraulic cylinder body and push rod, hydraulic cylinder body and hydraulic push rod mount pad swing joint, push rod and rocker swing joint, stopping pawl mount pad is connected with stopping pawl.
The pushing pawl and the stopping pawl comprise oblique cylindrical pins, springs and bases, cylindrical blind holes for installing the springs and the oblique cylindrical pins are formed in the bases, the springs are installed at the bottoms of the blind holes, the plane ends of the oblique cylindrical pins are inserted into the blind holes to be connected with the springs, the inclined plane ends of the oblique cylindrical pins are in contact with the ratchet wheels, the bases of the pushing pawl are installed on the rocking bars, and the bases of the stopping pawl are installed on the box body.
The invention has the beneficial effects that:
1. according to the invention, automatic cutter changing of the cutter head of the shield machine is realized in a remote control mode, an operator does not need to enter a cutter changing position, and the shield construction becomes safer and more civilized under the conditions of improving the cutter changing efficiency and reducing the cutter changing cost.
2. The invention enhances the adaptability of the shield machine to the construction conditions, so that the shield machine overcomes the limitation of the opening and tool changing conditions to the construction of the shield machine.
3. The invention overcomes the trouble of severe cutter abrasion of the shield machine on the construction of the shield machine, and ensures that the shield machine still maintains better tunneling performance in the formations with severe cutter abrasion, such as ultra-long tunneling, composite formations with soft soil formation to hard rock formation change, large-grain-size drift stone formation and the like.
4. The invention ensures that the shield machine cutterhead has optimal scraping cutter arrangement in different sections of a tunneling section with complicated geology according to different types of scraping cutters of different geology.
5. In the tunneling process of the shield machine, the dregs are easy to adhere around the scraping cutter, and the automatic replaceable combined cutter can remove the dregs adhering around the combined cutter by rotating.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic view of a shaving cutter set according to the present invention.
Fig. 2 is a front view of the structure of the present invention.
Fig. 3 is a cross-sectional view at A-A in fig. 2.
Fig. 4 is a schematic view of the construction of the invention with the cover removed.
Fig. 5 is a schematic diagram of the assembly and structure of the tool box, the bearing and the scraping tool.
FIG. 6 is a schematic diagram of the assembly relationship and structure of the case and the tool case of the present invention.
FIG. 7 is a schematic diagram of the assembly relationship and structure of the hydraulic push rod and rocker of the present invention.
FIG. 8 is a schematic diagram of the assembly relationship and structure of the push pawl and rocker, and the stop pawl and the case of the present invention.
Fig. 9 is a schematic view of the structure of the stopping or pushing pawl of the present invention.
FIG. 10 is a schematic view of the rocker and hydraulic pushrod of the present invention in a reset condition.
Fig. 11 is a schematic view of the hydraulic push rod pushing the rocker to swing at an angle A1 during automatic tool changing.
Fig. 12 is a schematic view of the hydraulic push rod pushing the rocker to swing by an angle A2 during automatic tool changing.
Fig. 13 is a schematic view of the hydraulic push rod pushing the rocker to swing at an angle A3 during automatic tool changing.
Fig. 14 is a schematic view of the hydraulic pushrod pulling the rocker to swing at an angle B1 during automatic tool changing.
Fig. 15 is a schematic view of the tapered cylindrical pin pushing the pawl in the automatic tool changing process reaching the ejection threshold state.
Fig. 16 is a schematic view of the rotation angle A3 of the scraping tool Q after the hydraulic push rod completes one telescopic action in the automatic tool changing process.
Fig. 17 shows a shaving cutter set welded with different types of shaving cutters.
FIG. 18 is a schematic view of the present invention mounted on a shield tunneling machine cutterhead.
In the figure: 1-scraping tool set, 101-mandrel, 102-hub, 103-scraping tool, 2-bearing, 3-bearing end cover, 4-tool box, 401-side plate, 402-rib plate, 403-support column, 5-ratchet, 6-rocker, 7-ratchet device box, 701-box, 702-cover plate, 703-hydraulic push rod mounting seat, 704-stop pawl mounting seat, 8-hydraulic push rod, 801-hydraulic cylinder, 802-push rod, 9-push pawl, 901-tapered cylindrical pin, 902-spring, 903-base, 10-stop pawl.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-9, an automatically replaceable combined cutter comprises a scraping cutter set 1, a cutter box 4, a ratchet wheel 5, a rocker 6, a ratchet wheel device box 7, a hydraulic push rod 8, a pushing pawl 9 and a stopping pawl 10, wherein the scraping cutter set 1 is installed in the cutter box 4, the scraping cutter set 1 comprises a core shaft 101, a hub 102 and a scraping cutter 103, the core shaft 101 is movably installed on the cutter box 4, the core shaft 101 is connected with the hub 102, the hub 102 is provided with a plurality of scraping cutters 103, the cutter box 4 is connected with the ratchet wheel device box 7, the ratchet wheel 5, the rocker 6, the hydraulic push rod 8, the pushing pawl 9 and the stopping pawl 10 are all installed in the ratchet wheel device box 7, the core shaft 101 extends into the ratchet wheel device box 7, the ratchet wheel 5 is connected with the core shaft 101, the rocker 6 is movably installed on the core shaft 101, the hydraulic push rod 8 is movably installed on the ratchet wheel device box 7, the hydraulic push rod 8 is movably connected with the rocker 6, the pushing pawl 9 is installed on the rocker 6, the stopping pawl 10 is installed on the ratchet wheel device box 7, the pushing pawl 9 and the stopping pawl 10 are matched with the ratchet wheel 5.
The tool box 4 comprises two side plates 401, two rib plates 402 and two supporting columns 403, two ends of each rib plate 402 and each supporting column 403 are connected with the two side plates 401 respectively, the two side plates 401 are parallel and have the same outline, holes for installing bearings 2 are formed in the two side plates 402, the bearings 2 are arranged between the mandrel 101 and the side plates 401, a bearing end cover 3 is arranged on one side of each side plate 401, and the other side of each side plate 401 is connected with the ratchet device box 7.
The ratchet device box 7 comprises a box body 701 and a cover plate 702, the box body 701 is connected with the tool box 4, the box body 701 is connected with the cover plate 702, a hydraulic push rod mounting seat 703 and a stop pawl mounting seat 704 are arranged on the box body 701, the hydraulic push rod 8 comprises a hydraulic cylinder body 801 and a push rod 802, the hydraulic cylinder body 801 is movably connected with the hydraulic push rod mounting seat 703, the push rod 802 is movably connected with the rocker 6, and the stop pawl mounting seat 704 is connected with the stop pawl 10.
The pushing pawl 9 and the stopping pawl 10 comprise a truncated cylindrical pin 901, a spring 902 and a base 903, wherein a cylindrical blind hole for installing the spring 902 and the truncated cylindrical pin 901 is formed in the base 903, the spring 902 is installed at the bottom of the blind hole, the plane end of the truncated cylindrical pin 901 is inserted into the blind hole to be connected with the spring 902, the inclined plane end of the inclined cylindrical pin 901 is in contact with the ratchet wheel 5, the base 903 of the pushing pawl 9 is installed on the rocker 6, and the base 903 of the stopping pawl 10 is installed on the box 701.
An automatically replaceable combined scraping tool comprises a scraping tool set, a tool box, a bearing, a ratchet gear box, a ratchet, a pushing pawl, a stopping pawl, a rocker and a hydraulic push rod. The scraping cutter group comprises a scraping cutter tool holder and scraping cutters, the scraping cutter tool holder consists of a hub and a mandrel, the mandrel is fixedly connected with the hub, and a plurality of scraping cutters are welded on the surface of the outer cylinder of the hub.
The tool box comprises two side plates, two rib plates and two support columns, wherein the two side plates are parallel and have the same outline, each side plate is provided with a bolt connecting hole, two ends of the two rib plates and the two support columns are welded on the two side plates respectively, the two side plates of the tool box are provided with holes for installing bearings, one side plate is provided with a bearing end cover, the bearing end cover limits a bearing on one side, and the ratchet device box limits a bearing on the other side.
The dabber passes through the bearing to be supported on the tool box, and ratchet device case includes box and apron, and the apron passes through the bolt to be connected with the box, and the box passes through bolted connection on a curb plate of tool box, and the box is equipped with the hole that supplies the dabber to wear out, and the dabber one end passes the bearing and gets into the box, and rocker and ratchet are installed to the part of getting into the box, ratchet and dabber fixed connection, and the rocker is articulated with the dabber.
A hydraulic push rod mounting seat and a stop pawl mounting seat are arranged in the box body, and the hydraulic push rod comprises a hydraulic cylinder body and a push rod, and the hydraulic cylinder body is hinged with the hydraulic push rod mounting seat.
The pushing pawl comprises an inclined cylindrical pin, a spring and a base, wherein the base is connected to the rocker through a bolt, the base is provided with a cylindrical blind hole for installing the spring and the inclined cylindrical pin, the spring is installed at the bottom of the cylindrical blind hole, one end part of the top of the inclined cylindrical pin, which is planar, is inserted into the cylindrical blind hole and connected with the spring, the other end of the top of the inclined cylindrical pin extends out of the blind hole, and interaction pressure exists between the spring and the inclined cylindrical pin, and one end of the top of the inclined cylindrical pin, which is inclined under the action of spring elastic force, is contacted with the ratchet wheel.
The structure of the stop pawl is the same as that of the pushing pawl, the stop pawl comprises an inclined cylindrical pin, a spring and a base, the base of the stop pawl is connected to a stop pawl mounting seat through a bolt, and the stop pawl is the same as the pushing pawl, and one end of the inclined cylindrical pin of the stop pawl, which is an inclined plane, is contacted with a ratchet wheel under the action of the spring.
The automatic tool changing principle of the invention is as follows:
in the operation of the shield tunneling machine cutterhead, the top scraping cutter is positioned at the working position and participates in scraping rock and soil, the rest scraping cutters are not involved in scraping rock and soil, as shown in fig. 10, the scraping cutter Q is positioned at the working position, the hydraulic push rod and the rocker are in a reset state, the scraping cutter Q is supposed to be damaged, the scraping cutter K is intact, the scraping cutter K can rotate around the axis of the mandrel through continuous telescopic action of the hydraulic push rod, and then the scraping cutter K is enabled to replace the scraping cutter Q in position, so that the purpose of changing cutters is achieved.
The scraping tool realizes the rotation as follows:
step one: as shown in fig. 11, the hydraulic push rod pushes the rocker to swing by an angle A1, and simultaneously the scraping cutter Q rotates by an angle A1, and the stop pawl truncated cylindrical pin retracts to the corresponding base by a certain distance under the action of the ratchet teeth.
Step two: as shown in fig. 12, the rocker swings at an angle A2 under the pushing of the hydraulic push rod, at this time, the truncated cylindrical pin of the stop pawl reaches a critical point of being ejected outwards from the corresponding base, and at the next moment when the hydraulic push rod continues to push the rocker to swing, the truncated cylindrical pin ejects and is inserted into the adjacent tooth slot of the ratchet wheel, as shown in fig. 13, with the state of the hydraulic push rod shown in fig. 13 as a starting point, the hydraulic push rod will retract at the next moment.
Step three: as shown in fig. 14, the hydraulic push rod pulls the rocker to swing to an angle B1 (B1 < A2) in the opposite direction to the first step, in the process, the ratchet wheel is in a static state under the action of the stop pawl, and the truncated cylindrical pin pushing the pawl retracts to a distance corresponding to the base under the action of the ratchet wheel teeth.
Step four: as shown in fig. 15, the tapered cylindrical pin pushing the pawl reaches the critical point of ejecting from the corresponding base, and at the next moment when the hydraulic push rod continues to pull the rocker to swing, the tapered cylindrical pin ejects and inserts into the other tooth slot of the ratchet, and the hydraulic push rod and the rocker return to the reset state as shown in fig. 16.
As can be seen from the first to fourth steps, the hydraulic push rod completes one telescopic movement, the scraping cutter Q rotates by an angle A3, the angle between centers of adjacent scraping cutters is C, the relation between C and A3 satisfies the formula (1),
c=n.a3, (n is a positive integer) (1)
Therefore, the hydraulic push rod completes n times of telescopic actions, the scraping cutter K replaces the scraping cutter Q, and the cutter changing is realized.
In the actual tool changing process, the expansion and contraction of the hydraulic push rod are controlled by using an electromagnetic directional valve, an operator sends a tool changing instruction to a PLC by a computer in a main control room of the shield machine, and the PLC controls the electromagnetic directional valve configured by the hydraulic push rod to enable the hydraulic push rod to complete n times of expansion and contraction actions to realize tool changing.
The scraping tool set of the present invention may be configured not only with a single kind of scraping tools but also with different kinds of scraping tools, as shown in fig. 17. FIG. 18 is a schematic view of a shield machine cutterhead with a plurality of automatically replaceable modular cutters mounted thereto.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (4)

1. The utility model provides a but automatic replacement's combination formula cutter, includes scraping cutter group (1), toolbox (4), ratchet (5), rocker (6), ratchet box (7), hydraulic push rod (8), promotes pawl (9) and stopping pawl (10), its characterized in that: the scraping cutter set (1) is arranged in the cutter box (4), the scraping cutter set (1) comprises a mandrel (101), a hub (102) and scraping cutters (103), the mandrel (101) is movably arranged on the cutter box (4), the mandrel (101) is connected with the hub (102), the hub (102) is provided with a plurality of scraping cutters (103), the cutter box (4) is connected with the ratchet device box (7), the ratchet wheel (5), the rocker (6), the hydraulic push rod (8), the push pawl (9) and the stop pawl (10) are all arranged in the ratchet device box (7), the mandrel (101) extends into the ratchet device box (7), the ratchet wheel (5) is connected with the mandrel (101), the rocker (6) is movably arranged on the mandrel (101), the hydraulic push rod (8) is movably arranged on the ratchet device box (7), the push pawl (9) is arranged on the rocker (6), and the stop pawl (10) is arranged on the ratchet device box (7), and the push pawl (9) and the stop pawl (10) are matched with the ratchet wheel (5);
the pushing pawl (9) and the stopping pawl (10) comprise a truncated cylindrical pin (901), a spring (902) and a base (903), a cylindrical blind hole for installing the spring (902) and the truncated cylindrical pin (901) is formed in the base (903), the spring (902) is installed at the bottom of the blind hole, the plane end of the truncated cylindrical pin (901) is inserted into the blind hole and is connected with the spring (902), and the inclined surface end of the truncated cylindrical pin (901) is in contact with the ratchet wheel (5).
2. The automatically replaceable gang tool of claim 1 wherein: the utility model provides a tool box (4) include two curb plates (401), two gusset (402) and two support column (403), the both ends of gusset (402) and support column (403) are connected with two curb plates (401) respectively, two curb plates (401) are parallel and outline parallel and level, all be equipped with the hole of installation bearing (2) on two curb plates (401), bearing (2) are established between dabber (101) and curb plate (401), be equipped with bearing end cover (3) on curb plate (401) of one side, curb plate (401) of opposite side are connected with ratchet case (7).
3. The automatically replaceable gang tool of claim 1 wherein: the ratchet device box (7) include box (701) and apron (702), box (701) are connected with tool box (4), box (701) are connected with apron (702), be equipped with hydraulic push rod mount pad (703) and locking pawl mount pad (704) on box (701), hydraulic push rod (8) include hydraulic cylinder body (801) and push rod (802), hydraulic cylinder body (801) and hydraulic push rod mount pad (703) swing joint, push rod (802) and rocker (6) swing joint, locking pawl mount pad (704) are connected with locking pawl (10).
4. The automatically replaceable gang tool of claim 1 wherein: the base (903) of the pushing pawl (9) is arranged on the rocker (6), and the base (903) of the stopping pawl (10) is arranged on the box body (701).
CN201810419671.XA 2018-05-04 2018-05-04 Automatic replaceable combined cutter Active CN108590686B (en)

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CN108590686B true CN108590686B (en) 2023-11-03

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108868803B (en) * 2018-09-29 2023-05-09 华东交通大学 Shield tunneling machine structure convenient for cutter replacement and cutter replacement method
CN111101963B (en) * 2020-01-06 2021-04-06 中铁隧道集团三处有限公司 Modular linear cutting hard rock tunnel excavation device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001040993A (en) * 1999-05-21 2001-02-13 Nkk Corp Method for changing cutter bit and device therefor
JP2003184474A (en) * 2001-12-21 2003-07-03 Taisei Corp Structure of shield machine and method for replacing its roller cutter
JP2003232192A (en) * 2001-12-03 2003-08-22 Penta Ocean Constr Co Ltd Method and device for replacing cutter bit of shield machine
CN101899978A (en) * 2010-02-04 2010-12-01 上海隧道工程股份有限公司 Method for replacing shield cutter in sand-pebble layer
CN204353859U (en) * 2014-12-31 2015-05-27 济南蓝海传动机械有限公司 A kind of automatic tool changer
CN106826334A (en) * 2017-03-28 2017-06-13 广西科技大学鹿山学院 Bamboo hat type tool holder tool changing device and its control method
CN208441843U (en) * 2018-05-04 2019-01-29 中铁工程装备集团有限公司 A kind of automatically replaceable modular cutting tool assembly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001040993A (en) * 1999-05-21 2001-02-13 Nkk Corp Method for changing cutter bit and device therefor
JP2003232192A (en) * 2001-12-03 2003-08-22 Penta Ocean Constr Co Ltd Method and device for replacing cutter bit of shield machine
JP2003184474A (en) * 2001-12-21 2003-07-03 Taisei Corp Structure of shield machine and method for replacing its roller cutter
CN101899978A (en) * 2010-02-04 2010-12-01 上海隧道工程股份有限公司 Method for replacing shield cutter in sand-pebble layer
CN204353859U (en) * 2014-12-31 2015-05-27 济南蓝海传动机械有限公司 A kind of automatic tool changer
CN106826334A (en) * 2017-03-28 2017-06-13 广西科技大学鹿山学院 Bamboo hat type tool holder tool changing device and its control method
CN208441843U (en) * 2018-05-04 2019-01-29 中铁工程装备集团有限公司 A kind of automatically replaceable modular cutting tool assembly

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