CN108585433A - Integral sludge thickener - Google Patents
Integral sludge thickener Download PDFInfo
- Publication number
- CN108585433A CN108585433A CN201810729450.2A CN201810729450A CN108585433A CN 108585433 A CN108585433 A CN 108585433A CN 201810729450 A CN201810729450 A CN 201810729450A CN 108585433 A CN108585433 A CN 108585433A
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- China
- Prior art keywords
- section
- flocculation
- filter cylinder
- principal axis
- gravity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000010802 sludge Substances 0.000 title claims abstract description 36
- 239000002562 thickening agent Substances 0.000 title claims abstract description 14
- 238000005189 flocculation Methods 0.000 claims abstract description 72
- 230000016615 flocculation Effects 0.000 claims abstract description 72
- 230000005484 gravity Effects 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 230000018044 dehydration Effects 0.000 claims abstract description 23
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 13
- 239000002893 slag Substances 0.000 claims abstract description 8
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 230000003311 flocculating effect Effects 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000007787 solid Substances 0.000 claims 1
- 238000003756 stirring Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000013019 agitation Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000010348 incorporation Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/121—Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/14—Treatment of sludge; Devices therefor by de-watering, drying or thickening with addition of chemical agents
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Treatment Of Sludge (AREA)
- Filtration Of Liquid (AREA)
Abstract
Integral sludge thickener,Belong to sludge treatment field,Including central principal axis,The filter cylinder of central principal axis periphery,By filter cylinder and several affixed connecting rods of central principal axis,Central principal axis both ends are set on bearing block,Central principal axis connects one circle drive gear wheel of driving motor driving or cartridge exine setting,Driving motor connects pinion gear,Pinion gear and gear wheel engaged transmission,It is characterized in that filter cylinder includes rolling stand,It is coated on the cylinder face on rolling stand,The filter cylinder is divided into flocculation section,Gravity dehydration section and gravity concentration section,Flocculation section,Gravity dehydration section is the horizontal segment of filter cylinder,Gravity concentration section is the conical section of filter cylinder,The cylinder face of the flocculation section is sealing panel,The cylinder face of gravity concentration section and flocculation section is mesh panel,The inner surface of flocculation section is provided with several flocculation sinks,Flocculation sink is formed around center of circle array,Water inlet pipe is stretched into from flocculation section,Water outlet is tangentially-arranged with filter cylinder,Gravity concentration section end is provided with slag notch.
Description
Technical field
The present invention relates to sludge treatment field more particularly to drum mud dewaterers.
Background technology
Chinese patent CN207270843U discloses a kind of belt pressure filter for sludge dewatering, belongs to sludge disposal technology neck
Domain, including mainframe and slave frame, it is characterized in that:The outside of the mainframe is equipped with the first strainer, the outside of the slave frame
Equipped with the second strainer, it is equipped with several deflector rolls on the mainframe and slave frame, is set between first strainer and the second strainer
It includes mounting plate, movable platen, pressure bowl and hydraulic cylinder to have pressing device and several high pressure dehydration rolls, the pressing device
One, the hydraulic cylinder one is fixedly connected on the lower part of slave frame, and the output end of the hydraulic cylinder one is fixedly connected with mounting plate, institute
The lower part that movable platen is mounted on mounting plate is stated, the pressure bowl is mounted on mainframe.The present invention can make full use of equipment
Occupied space, exponentially expand gravity dewatering zone, more water made to be removed in gravity dewatering zone, be conducive to improve squeezing
The water removal effect of roller group improves the water removal effect of sludge.
Also disclose that pressure bowl carries out gravity dehydration in its technical solution, but its flocculating effect is poor and energy consumption is higher,
Have much room for improvement.
For another example:Chinese patent CN201358206Y discloses a kind of integration of sludge concentrating and dewatering equipment, including sludge mixes
It closes and charging gear, rotation promotes gravity dehydration device, filtering pressing device and cake outlet;The sludge mixing and feed dress
It sets, including sludge agitation pond and sludge carrier pipe is set in rack, sludge agitation pond is equipped with mud inlet, feeding opening, sludge
Stirring blade motor-driven is equipped in stirring pool;It is connected above the sludge carrier pipe and sludge agitation pond;It is described
Rotation promotes gravity dehydration device, including screenbowl, drainage pipeline and lower curtate catch basin, and screenbowl, which is connected to the motor, to be connect;
The filtering pressing device, including upper strainer, lower filter belt and several dehydration rollers, upper and lower strainer are controlled by motor, between formed
One wedge area;Roller is S-shaped is distributed between strainer and lower filter belt for dehydration.The present invention is easily operated, and performance is stablized, from
Dynamicization degree is high, is the ideal equipment of sludge dewatering treatment.
It is also that screenbowl only plays the role of gravity dehydration, and flocculation needs in addition setting sludge stirring machine,
And pure to be driven for motor, energy consumption is higher, still has much room for improvement.
Invention content
It is small, it can be achieved that gravity dehydration, mixing wadding that in view of the deficiencies of the prior art, the present invention provides a kind of floor spaces
Solidifying, helical feed and pressing integrated Integral sludge thickener.
Purpose to realize the present invention provides following technical scheme:Integral sludge thickener, including central principal axis, in
The filter cylinder of heart main shaft periphery, by filter cylinder and several affixed connecting rods of central principal axis, central principal axis both ends are set to bearing block
On, central principal axis connects one circle drive gear wheel of driving motor driving or cartridge exine setting, and driving motor connects pinion gear,
Pinion gear and gear wheel engaged transmission, it is characterised in that filter cylinder includes rolling stand, the cylinder face that is coated on rolling stand, described
Filter cylinder is divided into flocculation section, gravity dehydration section and gravity concentration section, section of flocculating, the horizontal segment that gravity dehydration section is filter cylinder,
Gravity concentration section is the conical section of filter cylinder, and the cylinder face of the flocculation section is sealing panel, the cylinder face of gravity concentration section and flocculation section
For mesh panel, the inner surface for section of flocculating is provided with several flocculation sinks, and flocculation sink is formed around center of circle array, water inlet pipe
It is stretched into from flocculation section, water outlet is tangentially-arranged with filter cylinder, and gravity concentration section end is provided with slag notch.
Preferably, being provided with mud guiding plate on rear side of slag notch.
Preferably, flocculation sink is strip groove body, groove body section is arc-shaped, and arc-shaped side is provided with prolongs upwards
The water blocking stretched prolongs side.The flocculation incorporation time in sink can effectively be extended by such setting.
Preferably, the angle that water blocking prolongs between the peak on side and the peak horizontal plane of the arc-shaped other side is 45
Degree.
It is additionally provided with flocculation helical blade preferably, being located on rear side of flocculation sink in flocculation section, flocculation helical blade and rolling
Tube stent is affixed.
It is too short in the 1/4 circle generation flocculation time of drum rotation speed Gao Shida 5r/min, only roller, in sink rear class, number is set
The continuous flocculation helical blade of circle, by flocculating, helical blade is flocculated again, extends flocculation incorporation time.
Preferably, flocculation helical blade is the continuous blade of low pitch angle of 1.5 circles, pitch P=200.Pass through such setting
Increase mixing efficiency.
Preferably, gravity dehydration section and gravity concentration section inner surface are provided with the conveyor screw blade of reducing, spiral
Blade is affixed with rolling stand.It is conveyed and is squeezed by the conveyor screw blade of reducing, substantially increase gravity dehydration effect
Rate and Milling Efficiencty.
Preferably, connecting rod is vertical with central principal axis affixed.
Advantageous effect of the present invention:The present invention fills the gravity of water as driving one of condensing cylinders using flocculation sink
The power of exceptionally power, this part is lasting and opposing roller generates and rotates additional torque, the roller auxiliary drive motor made
Reduce power.The reduction of this power with roller diameter is bigger, the torque of the bigger generation of sink volume is bigger, and center
(Or periphery)Driving motor can be used as auxiliary power.Driving motor can be also saved when the torque that waterpower generates is sufficiently large, only
Roller is set to generate rotation by waterpower.The prime pretreatment that this equipment can be used as sewage disposal uses, and intercepts, retention, is dehydrated, is defeated
Send the slag object in sewage.
Description of the drawings
Fig. 1 is the front view of the embodiment of the present invention 1.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the front view of embodiment 2.
Fig. 4 is the left view of embodiment 2.
Fig. 5 is the schematic diagram in the cylinder face of Fig. 1.
Fig. 6 is the front view of sink.
Fig. 7 is the left view of Fig. 6.
Fig. 8 is the partial enlarged view of T in Fig. 2.
Fig. 9 is the present invention and filter press combining structure schematic diagram.
Specific implementation mode
Embodiment 1:Integral sludge thickener, including the filter cylinder 2 of central principal axis 1, central principal axis 1 periphery, by filter cylinder 2 with
Several affixed connecting rods 3 of central principal axis 1,1 both ends of central principal axis are set on bearing block 9, the connection driving electricity of central principal axis 1
Machine 13 drives, and 3 one end of connecting rod is vertical with central principal axis 1 affixed, and the other end is connect with the rolling stand 2.1 of filter cylinder 2, roller branch
2.1 surface of frame is coated with a face 2.2, and filter cylinder 2 is divided into flocculation section 2A, gravity dehydration section 2B and gravity concentration section 2C, wadding
Solidifying section 2A, the horizontal segment that gravity dehydration section 2B is filter cylinder 2, gravity concentration section 2C are the conical section of filter cylinder 2, the flocculation section 2A's
Cylinder face 2.2 is that the cylinder face 2.2 of sealing panel 2.2.1, gravity concentration section 2B and flocculation section 2A are mesh panel 2.2.2, section of flocculating
The inner surface of 2A is provided with 16 flocculation sinks 4, and flocculation sink 4 is formed around center of circle array, and flocculation sink 4 is strip slot
Body, groove body section are arc-shaped, and arc-shaped side is provided with the water blocking upwardly extended and prolongs side 4.1.Water blocking prolongs the peak on side 4.1
Angle between the peak horizontal plane of the arc-shaped other side 4.2 is 45 degree.The water blocking upwardly extended prolongs side 4.1 and is set to outside
Side, close to 2 barrel side of filter cylinder.4 rear side of flocculation sink, which is located in flocculation section 2A, is additionally provided with flocculation helical blade 8, spiral of flocculating
Blade 8 and rolling stand 2.1 are affixed.The helical blade 8 that flocculates is the continuous blade of low pitch angle of 1.5 circles, pitch P=200.
Water inlet pipe 5 is stretched into from flocculation section 2A, and inlet valve 10 is provided on water inlet pipe 5, and water outlet is tangentially-arranged with filter cylinder 2, weight
The ends power enriching section 2C are provided with slag notch 6.6 rear side of slag notch is provided with mud guiding plate.
Gravity dehydration section 2B and gravity concentration section 2C inner surfaces are provided with the conveyor screw blade 7 of reducing, helical blade 7
It is affixed with rolling stand 2.1.2 top of filter cylinder is provided with flushing pipe 11 along barrel length direction.
Embodiment 2:With reference to embodiment 1, remaining feature invariant, one circle drive gear wheel 12 of cartridge exine setting, driving electricity
Machine 13 connects pinion gear 14, pinion gear 14 and 12 engaged transmission of gear wheel.
The application can be applied in combination with filter press, the flocculation stirring cylinder for the prior art saved as shown in Figure 9, energy consumption
Low, floor space is small.Wherein filter press is 15, filter cylinder 2, foundation of civil work 16.
Include below step when specifically being implemented:
First step sludge flocculation:
1)The setting of general parameters.
Roller is set to rotate with the speed of 3r/min, diameter of phi 1.2m outer cylinder linear speed Π * d*n calculate to obtain 0.19m/s,
That is movement speed of the sludge in filter cylinder.
Setting flocculation sink effective length L=1000mm, flocculation sink diameter 150mm add water to highest liquid such as figure section
Half of the volume V=Π * r2*L/2 in position calculates to obtain 0.0081m3/.
It sets flocculation water slot number amount and is distributed in cylinder inner wall as 16, calculate 3 × 16 × 0.0081=0.39m3/ of inflow
min.That is the actual treatment amount 23m3/h of roller.
2)The calculating of flocculation time.(Set the minimum flocculation time >=15s of technological requirement)
Flocculate sink flocculation time:Setting flocculation sink relative level central shaft is turned at 5 ° of angles, flocculation sink from location A
B location is rotated, i.e. 20s/r for incorporation time of flocculating with the speed of 3r/min.A points to B points rotation time * * 20=
The effective flocculation time 3.75s of 3.75s, i.e. sludge.It is 20=1.25s of liquid time * * from B points to C points.From A points to the wadding of C points
Coagulate * 20=5s that the liquid time is roller.
Spiral flocculation time:The low pitch angle of 1.5 circle of setting is continuous in closed cylinder in flocculation sink rear class processing
Blade pitch P=200, the purpose is to increase flocculation time.It is directly entered the section after flocculation sink water outlet, continues the mixing of muddy water
Flocculation.In setup parameter:Rotating speed 3r/min, i.e. 20s/r, spiral number=1.5P.Because of 1P=1r=20s, rotated in roller
The middle most short maximum duration of spiral flocculation time is 0.5 × 20=10s and 1.5 × 20=30s respectively.
Conclusion:Sink flocculation+spiral flocculation, total muddy water flocculation time:Between 5+10=15s and 5+30=35s.Meet work
Skill requirement.(Being turned down when drum rotation speed can be by the spiral number of turns of increase and decrease flocculation section, to meet the flocculation time to sludge
It is required that).
3)Into the calculating of Hydraulic Moment and power.
The volume 0.0081m3 of known single sink, by the density 1t/m3 of water, the gravity of generation is 8.1kgf;By 1kgf=
9.8N, i.e. ,=79.38N.
By torque formula:T=FA.Known gravity F=79.38N, arm of force A=0.52m,.
T=FA=79.38*0.52=41.28N.m;T1=F1A=Fcos22*0.52=38.27N.m;
T2=F2A=F cos45*0.52=29.17N.m; T3=F3A=F cos68*0.52=29.76N.m;
Resultant couple Tz=T+T1+T2+T3=124.2 N.m。
By horse-power formula P=TzN/9550, Tz=124.2 N.m N=3r/min.Calculate to obtain P=39W.
Original 0.5 ~ 1 cubic metre of flocculation cylinder power of agitator 0.75kw individually set up can cancel.
Second step gravity dehydration:
Spiral in closed cylinder is flocculated liquid, is pushed to screen tube, screen tube by continuous variable-pitch auger blade
Rack is fixedly connected with central shaft for steel pipe, and machine frame inside is welded with helical blade(It is left-handed), the circle of spiral number 2.5, pitch P=
300.Blade exterior is enclosed with the stainless steel cloth of 20 mesh, and steel wire surrounding is fixed on the rack by pressing plate, steel wire diameter Φ
0.4mm, screen distance reach 0.87 × 0.87mm.Mud, water after flocculation are clearly separated, and with the rotation of helical blade, are deposited on filter
The muddy water of net cylinder bottom is pushed with 0.19m/s linear velocities by continuous stir toward rear class, and water therein is continuous due to gravity
A large amount of abjection, completes gravity dehydration, and moisture content is reduced to 90% or so.
Third walks gravity concentration:
Sludge pushes to conical screen cylinder by continuous helical blade, since conical screen cylinder is to the castering action of sludge, makes dirt
Mud is concentrated dehydration moisture content into one and is reduced to 86% or so.
Claims (8)
1. Integral sludge thickener, including it is the filter cylinder of central principal axis, central principal axis periphery, filter cylinder and central principal axis is affixed
Several connecting rods, central principal axis both ends are set on bearing block, and central principal axis connects driving motor driving or cartridge exine
One circle drive gear wheel of setting, driving motor connect pinion gear, pinion gear and gear wheel engaged transmission, it is characterised in that filter cylinder packet
The cylinder face for including rolling stand, being coated on rolling stand, it is dense that the filter cylinder is divided into flocculation section, gravity dehydration section and gravity
Contracting section, flocculation section, the horizontal segment that gravity dehydration section is filter cylinder, gravity concentration section is the conical section of filter cylinder, the cylinder of the flocculation section
Face is sealing panel, and gravity concentration section and the cylinder face of flocculation section are mesh panel, and the inner surface for section of flocculating is provided with several waddings
Condensate slot, flocculation sink are formed around center of circle array, and water inlet pipe is stretched into from flocculation section, and water outlet is tangentially-arranged with filter cylinder, and gravity is dense
Contracting section end is provided with slag notch.
2. Integral sludge thickener according to claim 1, it is characterised in that be provided with mud guiding plate on rear side of slag notch.
3. Integral sludge thickener according to claim 1, it is characterised in that flocculation sink is strip groove body, slot
Body section is arc-shaped, and arc-shaped side is provided with the water blocking upwardly extended and prolongs side.
4. Integral sludge thickener according to claim 3, it is characterised in that water blocking prolong the peak on side with it is arc-shaped
Angle between the peak horizontal plane of the other side is 45 degree.
5. Integral sludge thickener according to claim 1, it is characterised in that be located on rear side of flocculation sink in flocculation section
It is additionally provided with flocculation helical blade, flocculation helical blade and rolling stand are affixed.
6. Integral sludge thickener according to claim 5, it is characterised in that flocculation helical blade is the small of 1.5 circles
The continuous blade of helical angle, pitch P=200.
7. Integral sludge thickener according to claim 1, it is characterised in that gravity dehydration section and gravity concentration section
Inner surface is provided with the conveyor screw blade of reducing, and helical blade is affixed with rolling stand.
8. Integral sludge thickener according to claim 1, it is characterised in that connecting rod is vertical with central principal axis solid
It connects.
Priority Applications (1)
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CN201810729450.2A CN108585433B (en) | 2018-07-05 | 2018-07-05 | Integrated sludge thickener |
Applications Claiming Priority (1)
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CN201810729450.2A CN108585433B (en) | 2018-07-05 | 2018-07-05 | Integrated sludge thickener |
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CN108585433A true CN108585433A (en) | 2018-09-28 |
CN108585433B CN108585433B (en) | 2024-06-04 |
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Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2449781Y (en) * | 2000-09-20 | 2001-09-26 | 上海遂道工程股份有限公司施工技术研究所 | Building slurry treating machine |
KR200317326Y1 (en) * | 2003-03-21 | 2003-06-25 | 박민선 | Drum type filter |
JP2005095800A (en) * | 2003-09-25 | 2005-04-14 | Sakamoto Shokai:Kk | Mud water treatment apparatus |
FR2910822A1 (en) * | 2006-12-29 | 2008-07-04 | Otv Sa | Treating water filled with colloidal impurities in dissolved or suspension form using a treatment installation, comprises supplying the water in a flocculation zone, and introducing the mixture of water and flocs in a settling zone |
KR101222452B1 (en) * | 2012-10-31 | 2013-01-15 | 박경자 | The dehydration and aridity of the constructional sludge |
CN105056603A (en) * | 2015-09-17 | 2015-11-18 | 个旧鼎易科技有限公司 | Sewage filtering device |
CN205616755U (en) * | 2016-04-19 | 2016-10-05 | 苏州圳乾环保设备制造有限公司 | Sludge dewatering purifier |
KR101712568B1 (en) * | 2016-09-06 | 2017-03-22 | 이에스피 주식회사 | Stirring device for flocculation tank having nonpowered blade |
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-
2018
- 2018-07-05 CN CN201810729450.2A patent/CN108585433B/en active Active
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---|---|---|---|---|
CN2449781Y (en) * | 2000-09-20 | 2001-09-26 | 上海遂道工程股份有限公司施工技术研究所 | Building slurry treating machine |
KR200317326Y1 (en) * | 2003-03-21 | 2003-06-25 | 박민선 | Drum type filter |
JP2005095800A (en) * | 2003-09-25 | 2005-04-14 | Sakamoto Shokai:Kk | Mud water treatment apparatus |
FR2910822A1 (en) * | 2006-12-29 | 2008-07-04 | Otv Sa | Treating water filled with colloidal impurities in dissolved or suspension form using a treatment installation, comprises supplying the water in a flocculation zone, and introducing the mixture of water and flocs in a settling zone |
KR101222452B1 (en) * | 2012-10-31 | 2013-01-15 | 박경자 | The dehydration and aridity of the constructional sludge |
CN107364002A (en) * | 2015-08-24 | 2017-11-21 | 朱小菊 | The rotating cylinder of energy-saving concrete mixer |
CN105056603A (en) * | 2015-09-17 | 2015-11-18 | 个旧鼎易科技有限公司 | Sewage filtering device |
CN205616755U (en) * | 2016-04-19 | 2016-10-05 | 苏州圳乾环保设备制造有限公司 | Sludge dewatering purifier |
KR101712568B1 (en) * | 2016-09-06 | 2017-03-22 | 이에스피 주식회사 | Stirring device for flocculation tank having nonpowered blade |
CN208717143U (en) * | 2018-07-05 | 2019-04-09 | 鹏鹞环保股份有限公司 | Integral sludge thickener |
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Title |
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孟婷等: "一种新型絮凝反应器的设计", 化工管理, vol. 2018, no. 16, 1 June 2018 (2018-06-01), pages 131 - 132 * |
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