CN108584266A - A kind of automobile body-in-white Intelligent storage device - Google Patents
A kind of automobile body-in-white Intelligent storage device Download PDFInfo
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- CN108584266A CN108584266A CN201810590672.0A CN201810590672A CN108584266A CN 108584266 A CN108584266 A CN 108584266A CN 201810590672 A CN201810590672 A CN 201810590672A CN 108584266 A CN108584266 A CN 108584266A
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- track
- warehouse entry
- carrier frame
- horizontal conveyor
- export
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- 238000003860 storage Methods 0.000 title claims abstract description 151
- 238000009434 installation Methods 0.000 claims abstract description 7
- 238000003491 array Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 claims description 2
- 238000002604 ultrasonography Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009365 direct transmission Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 230000005571 horizontal transmission Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
- B65G35/06—Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a kind of automobile body-in-white Intelligent storage devices, including warehouse entry track, export track and multiple rows of storage bin track, and the installation relatively parallel with export track of warehouse entry track is on the ground；Storage bin track is made of multiple storage vehicle frame tandem arrays again；It is all also placed there are one carrier frame on warehouse entry track and export track, two carrier frames are used cooperatively on warehouse entry track and the export track respectively；It further includes master controller to state Intelligent storage device, stores and is also equipped with parking lot detector on vehicle frame, the detectable signal output end of parking lot detector is connected with the detectable signal input terminal in master controller；Master controller is also connect with vertical driving motor and horizontal conveyor motor by conducting wire respectively simultaneously；The present invention is directed to the technical problems such as existing automobile body-in-white storage space utilization rate is not high, production line efficiency is low and is improved, and the present invention has the characteristics that degree of intelligence is high, access is orderly, transportational process full-automatic operation.
Description
Technical field
The present invention relates to intelligent storage field more particularly to a kind of automobile body-in-white Intelligent storage devices.
Background technology
With the sustained and rapid development of globalization, the gradual stepped into information cyberage of the mankind, information technology has incorporated
The all trades and professions of today's society.For the customer demand for meeting growing, warehousing management plays very important effect, is modern
Indispensable link in logistics.Warehousing system experienced three phases, from artificial storage, mechanization storage to automation
Storage, gradually develops to intelligent storage.Intelligent warehousing system has merged the computer technologies such as information collection and automation, it
Automated control technology is applied in warehousing system, Warehouse Management System can be made to be obtained to automate, in the form of functionalization
To further fast development, realize that the environment to different cargos periphery in warehouse is monitored, and helps staff to carry out real
When articles from the storeroom management, the data such as cargo placement position and displacement are monitored, and may be implemented to cargo go out storage etc.
The monitoring of behavior, these are all the hot spots of current intelligent storage research.
Automobile body-in-white welding production line is whole shaping stations at white body each vehicle body punching parts erection welding
General name, it generally comprises the welding sub-unit line such as enging cabin, gusset, bottom plate, headstock and roof head cover and finally attaches together master
Weld production line.According to the difference of productive temp, the degree of automation and the mode of production etc., if main weldering line and sub-unit line are divided into again
Dry station, each station are connected as one by various types conveying device, and each station is responsible for completing a part of work.But
In actual production process, the welding and assembling technics difficulty or ease of each station are different, therefore each station completes the time of task
It is different, this often causes the upstream and downstream station deadline inconsistent, causes vehicle packaging efficiency low, to drop
The low working efficiency of the entire production line；Simultaneously as often volume is larger for weld car workpiece, the especially storage of automobile head
Occupied space bigger；And the various workpiece being welded can not be squeezed by external force, accumulation, therefore can only piecemeal list in storage
Solely storage.Workshop pressure is a no small challenge for each weld car enterprise.The present invention is asked for the above technology
Topic discloses a kind of automobile body-in-white Intelligent storage device, the present invention it is existing be welded workshop on the basis of, then build one layer upwards
Or multilayer workpiece storage platform, it is transmitted by elevator between every layer of storage platform, to equal workpiece transport to specified
Platform；Then workpiece is orderly stored by intelligence system again on specified platform.The each work of effective solution of the present invention
The workpiece completed can be transported to specified storage by the inconsistent situation of position working efficiency, efficient station by elevator
Platform is stored, and is then extracted according to the working condition of oneself by next station, is substantially increased the entire production line
Working efficiency；The space availability ratio of workshop can also be improved simultaneously, save the fund input that enterprise extends again, and there is intelligence
The features such as energy degree is high, access is orderly.
Invention content
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of automobile body-in-white Intelligent storage device,
To solve, automobile body-in-white storage space utilization rate in the prior art is not high, production line efficiency is low and storage is intelligent not
The technical problems such as high, storage is chaotic, unmanned management backwardness；The present invention can realize unmanned Automatic Storage Management, can be with
The characteristics of being carried out according to the demand of each station with taking with putting.
In order to solve the above technical problems, the invention discloses following technical schemes, and the invention discloses a kind of white vehicles of automobile
Body Intelligent storage device, including warehouse entry track, export track and multiple rows of storage bin track, warehouse entry track and export track are opposite
Parallel installation is on the ground；Wherein, often row's storage bin track is made of multiple storage vehicle frame tandem arrays again；Each row deposits
Warehouse position track is respectively positioned between warehouse entry track and export track, and storage bin track respectively with warehouse entry track and export rail
Road is vertically arranged；It is often arranged in parallel between row's storage bin track, single storage vehicle frame just represents a storage station；Into
It is connected by storage bin track between storehouse track and export track.
It is also placed there are one carrier frame on warehouse entry track, the bottom end of carrier frame is equipped with vertical driving wheel, vertical to pass
Driving wheel is mounted on warehouse entry track, the end of carrier frame is also fixedly mounted there are one vertical driving motor, vertical driving motor
Power output end be connected with vertical driving wheel；When work, carrier frame can be under the drive of vertical driving motor in warehouse entry
Moving on rails；Carrier frame there are one also being placed on export track, two carrier frames are respectively in warehouse entry track and export rail
It is used cooperatively on road；Carrier frame on warehouse entry track is responsible for storing workpiece, and the carrier frame on export track is responsible for
Workpiece is extracted, the two completes the storage to workpiece and extraction work jointly.
The inner cavity for storing vehicle frame and carrier frame is also fixedly mounted there are one horizontal conveyor motor, stores vehicle frame and fortune
Horizontal conveyor wheel is both provided at the top of defeated vehicle frame, power output end and the horizontal conveyor wheel of horizontal conveyor motor are sequentially connected；
When work, the shelf for being placed with the workpiece that is welded (headstock) is placed on horizontal conveyor wheel, the rotation of horizontal conveyor wheel can will be welded
Workpiece is transmitted on storage bin track, until being transported to specified storage station；
Intelligent storage device further includes master controller, and stores and be also equipped with parking lot detector on vehicle frame, parking stall detection
The detectable signal output end of device is connected with the detectable signal input terminal in master controller；Simultaneously master controller also respectively with vertically
Driving motor and horizontal conveyor motor are connected by conducting wire, and when work, each parking lot detector can be in real time to master controller
Storage signal is sent, after then master controller receives storage signal in warehouse entry inlet, signal is sent to vertical driving motor,
And then vertical driving motor drives carrier frame to carry out fitting work, carrier frame deposits workpiece transport to specified after the completion of fitting
It is stopped after the track of warehouse position, then master controller is sending instruction to horizontal conveyor motor, stores vehicle frame and carrier frame
On horizontal conveyor motor will be placed with the workpiece that is welded (headstock) again shelf horizontal transmission to specified station, complete to one
The storage of workpiece；Then the storage for carrying out next workpiece again prepares.
Further, it after carrier frame suspends on warehouse entry track and export track in order to prevent, is not deposited with same row
Warehouse position track alignment causes workpiece to occur to overturn or can not transport, warehouse entry track and export rail during horizontal transport
Multiple carrier frame positioning devices are additionally provided on the outside of road, each carrier frame positioning device corresponds to row's storage bin rail
Road；Only after carrier frame is parked to accurate location, after master controller receives feedback signal, it can just be sent out to horizontal conveyor motor
Transmission is sent to instruct.
Further, in order to preferably realize precise positioning, laser sensor is installed in carrier frame positioning device, is swashed
Optical sensor is connect with master controller by conducting wire.
Further, in order to preferably realize that intellectualized operation, and realization are precisely driven, vertical driving motor and level
Driving motor is all made of PLC servo motors, and PLC servo motors carry out control with master controller by coded program and connect.
Further, it is had skidded in transmission process in order to prevent and the appearance of driving error, the wheel of horizontal conveyor wheel
It is further sleeved with transmission gear on axis, driving gear, transmission gear and active are set on the power output shaft of horizontal conveyor motor
It is sequentially connected by gear band between gear.
Further, in order to reduce equipment manufacturing costs, driving pulley, water are further sleeved on the wheel shaft of horizontal conveyor wheel
It is set with drive pulley on the power output shaft of flat driving motor, passes through three cuticles between driving pulley and drive pulley
V belt translation connects.
Further, workpiece falls off during horizontal feed, shifts in order to prevent, on the outer wall of horizontal conveyor wheel
It is additionally provided with limiting plate.
Preferably, in order to preferably facilitate small and medium-sized car enterprise to promote, the number of rows of storage bin track is 4 rows, is often arranged
The number that vehicle frame is stored in storage bin track is 5.
Further, in order to preferably be convenient for parking space information feeding back to master controller, parking lot detector is ultrasonic wave vehicle
Location probe or laser detector.
Further, cause circuit to be wound during workpiece transport in order to prevent, improve the safety of work and steady
Qualitative, master controller is also connect with vertical driving motor and horizontal conveyor motor by conducting wire respectively, and the outside of conducting wire also covers
Equipped with cable protection chain.
Operation principle introduction：It is placed on laying rack after the workpiece that is welded has been welded, has bottom to high level from elevator
Platform is conveyed, and after platform to be received, which is shown, has vacant position (parking lot detector Real-time Feedback signal), elevator is excellent by program
Nearest platform is first selected to be placed；When workpiece enters warehouse entry entrance, the detector positioned at warehouse entry track road junction detects
Signal just is sent to master controller after part to be stored, after master controller receives signal, just to (former positioned at warehouse entry track bottom end
Point) carrier frame send out command signal, carrier frame leaves for reception storage workpiece by warehouse entry track bottom end；Master controller is excellent
Storage vehicle frame in the outer part is first selected to be stored in order；When carrier frame runs to first row storage bin track, pipe
Detector in the carrier frame positioning device of this row is managed to feed back to master controller, carrier frame whether horizontal alignment；If
It is aligned, main controller sends to horizontal conveyor motor and instructs, the water having vacant position on the row on storage vehicle frame and carrier frame
Flat driving motor starts to rotate, and the laying rack equipped with workpiece is transmitted, until being transferred to specified vacancy；Carrier frame is completed
After picking, returns to warehouse entry track bottom end (origin) and wait for next workpiece transport preparation；
When needing pickup, the carrier frame being located on export track is advanced by the bottom end of export track, System Priority choosing
The workpiece for selecting first warehouse entry carries out first export operation；After carrier frame reaches designated position, the carrier frame of this row is managed
Detector in positioning device is fed back to master controller, detect carrier frame on export track whether horizontal alignment；If right
Qi Liao, main controller ranked first the horizontal conveyor motor on a storage vehicle frame and carrier frame to this and send instruction, to by the
Workpiece on one storage vehicle frame carries out horizontal feed, after being delivered on carrier frame, is carried out being transported to lifting by carrier frame
In machine, next process is carried out；After having sent, the carrier frame playback on export track；After the completion conveying task of same row, then
Carry out the conveying operations of next row.
The present invention it is existing be welded workshop on the basis of, then build one or more layers workpiece storage platform upwards, every layer of storage
It is transmitted by elevator between platform, thus by workpiece transport to specified platform；Then pass through intelligence again on specified platform
Energy system orderly stores workpiece.Effective solution of the present invention each station working efficiency inconsistent situation, efficiency
The workpiece completed can be transported to specified storage platform by elevator and stored by high station, then by next work
Position is extracted according to the working condition of oneself, substantially increases the working efficiency of the entire production line；Factory can also be improved simultaneously
The space availability ratio in room saves the fund input that enterprise extends again, and has degree of intelligence height, accesses orderly, transportational process
The features such as full-automatic operation.
Description of the drawings
Fig. 1 is working state schematic representation of the present invention；
Fig. 2 is working condition vertical view of the present invention；
Fig. 3 is export track partial enlarged view；
Fig. 4 is warehouse entry track partial enlarged view；
Fig. 5 is carrier frame working state figure；
Fig. 6 is carrier frame vertical view；
Fig. 7 is storage vehicle frame vertical view；
Fig. 8 is storage frame interior structural schematic diagram.
Specific implementation mode
It elaborates below to the embodiment of the present invention, the present embodiment is carried out lower based on the technical solution of the present invention
Implement, gives detailed embodiment and specific operating process, but protection scope of the present invention is not limited to following implementation
Example.
Embodiment 1
Embodiment 1 discloses a kind of automobile body-in-white Intelligent storage device, as shown in Figs. 1-2, including warehouse entry track 1, goes out
Storehouse track 2 and 4 row's storage bin tracks (A, B, C, D), the installation relatively parallel with export track 2 of warehouse entry track 1 is on the ground；
Wherein, often row's storage bin track is made of 53 tandem arrays of storage vehicle frame again；Each row's storage bin track (A, B, C, D)
Be respectively positioned between warehouse entry track 1 and export track 2, and storage bin track A-D respectively with warehouse entry track 1 and export track 2
It is vertically arranged；It is often arranged in parallel between row's storage bin track, single storage vehicle frame 3 just represents a storage station；Into
It is connected by storage bin track (A, B, C, D) between storehouse track 1 and export track 2.
It is also placed on warehouse entry track 1 there are one carrier frame 4, as seen in figs. 5-6, the bottom end of carrier frame 4 is equipped with perpendicular
Direct transfer driving wheel 41, and vertical driving wheel 41 is mounted on warehouse entry track 1, and the end of carrier frame 4 is also fixedly mounted that there are one vertically
Driving motor 42, the power output end of vertical driving motor 42 are connected with vertical driving wheel 41 by shaft coupling (being not marked in figure)
It connects；When work, carrier frame 4 can move under the drive of vertical driving motor 42 on warehouse entry track 1；On export track 2
It places there are one carrier frame 4, two carrier frames 4 are used cooperatively on warehouse entry track 1 and export track 2 respectively；Warehouse entry rail
Carrier frame 4 on road 1 is responsible for workpiece store picking, and the carrier frame 4 on export track 2 is responsible for carrying workpiece
It takes, the two completes the storage to workpiece and extraction work jointly.
As Figure 7-8, also there are one horizontal conveyor motors for fixed installation for the inner cavity of storage vehicle frame 3 and carrier frame 4
43, the top for storing vehicle frame 3 and carrier frame 4 is both provided with horizontal conveyor wheel 44, is also covered on the wheel shaft of horizontal conveyor wheel 44
Equipped with transmission gear 441, driving gear 431, transmission gear 441 and master are set on the power output shaft of horizontal conveyor motor 43
It is sequentially connected by gear band (not shown) between moving gear 431.As shown in Figure 3-4, when work, the work that is welded will be placed with
The shelf 10 of part (headstock) 9 is placed on horizontal conveyor wheel 44, and the rotation of horizontal conveyor wheel 44 can will be welded workpiece 9 in storage bin
It is transmitted on track, until being transported to specified storage station；
This Intelligent storage device further includes master controller 6, and master controller TCP/IP buses realize data master with management computer
It is dynamic to upload and download in real time, to realize the exchange of data.And it each stores on vehicle frame 3 and is also equipped with ultrasonic stall detector
31, the detectable signal output end of ultrasonic stall detector 31 is connected with the detectable signal input terminal in master controller 6；Simultaneously
Master controller 6 is also connect with vertical driving motor 42 and horizontal conveyor motor 43 by conducting wire respectively, and the outside of conducting wire also covers
Equipped with cable protection chain 8.
When work, each parking lot detector 31 can send storage signal, feedback storage parking stall 3 to master controller 6 in real time
On whether have vacant position.The outside of warehouse entry track 1 and export track 2 is additionally provided with multiple carrier frame positioning devices 7, each to transport
Vehicle frame positioning device 7 corresponds to row's storage bin track；Only after carrier frame 4 is parked to accurate location, master controller 6 is received
To after feedback signal, horizontal transport instruction can be just sent to horizontal conveyor motor 43.Vertical driving motor 42 in the present embodiment
PLC servo motors are all made of with horizontal conveyor motor 43, PLC servo motors are controlled by coded program and master controller 6
Connection.Carrier frame positioning device 7 is also equipped with laser sensor (being not marked in figure), and laser sensor is logical with master controller 6
Conducting wire connection is crossed, laser sensor is used for being accurately positioned to carrier frame 4, prevents storehouse of the carrier frame 4 not with every row
Position storage track alignment, leads to the generation of workpiece turning accident；Limiting plate 442 is additionally provided on the outer wall of horizontal conveyor wheel 44,
Limiting plate 442 prevents shelf 10 from being slid during horizontal feed；
When work, be placed on shelf 10 after the workpiece 9 that is welded has been welded, from elevator have bottom to high-rise platform into
Row conveying, after platform to be received, which is shown, has vacant position (parking lot detector Real-time Feedback signal), elevator is selected by process priority
Nearest platform is placed；When workpiece enters warehouse entry entrance, the detector positioned at warehouse entry track road junction detects to be stored
Signal just is sent to master controller 6 after part 9, after master controller 6 receives signal, O location status is just in on warehouse entry track 1
Carrier frame 4 send out command signal, carrier frame 4 leaves for reception storage workpiece 9 by O location status；Master controller 6 passes through
Program control preferentially stored in A storage bin tracks, successively first occupy A1 stations then again successively occupy A2, A3, A4,
A5 stations；And when carrier frame runs to first row storage bin track, manage the carrier frame positioning device of this row
On detector to master controller 6 feed back carrier frame 4 whether horizontal alignment；If alignment, main controller 6 can just be passed to level
Dynamic motor 43 sends instruction, and the horizontal conveyor motor 43 on storage vehicle frame 3 and carrier frame 4 of having vacant position on the row starts to turn
It is dynamic, the shelf 10 equipped with workpiece 9 is transmitted, until being transferred to specified vacancy；After the completion of carrier frame 4 is picked, O are returned to
State is set, next workpiece transport preparation is waited for；After taking A storage bin tracks, then master controller 6 is driven to vertical
Motor 42 sends out instruction, then occupies B1, B2 station in B storage bin tracks；B storage bin tracks occupy again after taking
C storage bins track and D storage bin tracks, until being filled with；
When needing pickup, the carrier frame 4 being located on export track 2 is advanced by the M location status of export track, system
Preferential selection by the workpiece on A storage bin tracks into row major export, i.e., first by A1 exports, then A2A5 again；Deng
When carrier frame 4 on to export track 2 reaches N location status, the carrier frame positioning device of this A storage bin track is managed
On detector to master controller 6 feed back, detect export track on carrier frame 4 it is whether right with A storage bin track levels
Together；If alignment, first storage vehicle frame A1 of the main controller 6 on A storage bin tracks and the level on carrier frame 4
Driving motor 43 sends instruction, to which the workpiece 9 on storage vehicle frame A1 is carried out horizontal feed, is delivered on carrier frame 4
Afterwards, master controller 6 sends out instruction to vertical driving motor 42, and the headstock workpiece 9 on A1 stations is transported to liter by carrier frame 4
In drop machine, next process processing is carried out；After having sent, the carrier frame 4 on export track 2 revert to M location status again, etc.
Wait for the conveying of next workpiece；After workpiece on A storage bin tracks is fully completed conveying task, then carry out B, C and D storage silo
The conveying operations of position track.
Embodiment 2
Embodiment 2 discloses a kind of automobile body-in-white Intelligent storage device, including warehouse entry track 1, export track 2 and 4 rows
Storage bin track (A, B, C, D), the installation relatively parallel with export track 2 of warehouse entry track 1 is on the ground；Wherein, often row deposits
Warehouse position track is made of 53 tandem arrays of storage vehicle frame again；Each row's storage bin track (A, B, C, D) is respectively positioned on warehouse entry
Between track 1 and export track 2, and storage bin track A-D is vertically arranged with warehouse entry track 1 and export track 2 respectively；Often
It is arranged in parallel between row's storage bin track, single storage vehicle frame 3 just represents a storage station；Warehouse entry track 1 and go out
It is connected by storage bin track (A, B, C, D) between storehouse track 2.
It is also placed there are one carrier frame 4 on warehouse entry track 1, the bottom end of carrier frame 4 is equipped with vertical driving wheel 41, erects
The driving wheel 41 that direct transfers is mounted on warehouse entry track 1, and the end of carrier frame 4 is also fixedly mounted there are one vertical driving motor 42, erects
The power output end of direct-transmission motor 42 is connected with vertical driving wheel 41 by shaft coupling (being not marked in figure)；When work, fortune
Defeated vehicle frame 4 can move under the drive of vertical driving motor 42 on warehouse entry track 1；Fortune there are one also being placed on export track 2
Defeated vehicle frame 4, two carrier frames 4 are used cooperatively on warehouse entry track 1 and export track 2 respectively；Transport vehicle on warehouse entry track 1
Frame 4 is responsible for workpiece store picking, and the carrier frame 4 on export track 2 is responsible for extracting workpiece, and the two is jointly complete
The storage and extraction work of pairs of workpiece.
The inner cavity for storing vehicle frame 3 and carrier frame 4 is also fixedly mounted there are one horizontal conveyor motor 43, stores vehicle frame 3
And the top of carrier frame 4 is both provided with horizontal conveyor wheel 44, and driving belt is further sleeved on the wheel shaft of horizontal conveyor wheel 44
441 are taken turns, drive pulley 431, driving pulley 441 and drive pulley are set on the power output shaft of horizontal conveyor motor 43
It is sequentially connected by V belt (not shown) between wheel 431.When work, the frame of the workpiece that is welded (headstock) 9 will be placed with
Son 10 is placed on horizontal conveyor wheel 44, and the rotation of horizontal conveyor wheel 44 workpiece 9 that can will be welded passes on storage bin track
It send, until being transported to specified storage station；
This Intelligent storage device further includes master controller 6, and each stores on vehicle frame 3 and be also equipped with laser detector
31, the detectable signal output end of laser detector 31 is connected with the detectable signal input terminal in master controller 6；Main control simultaneously
Device 6 is also connect with vertical driving motor 42 and horizontal conveyor motor 43 by conducting wire respectively, and electricity is further sleeved on the outside of conducting wire
Cable protection chain 8.
When work, each parking lot detector 31 can send storage signal, feedback storage parking stall 3 to master controller 6 in real time
On whether have vacant position.The outside of warehouse entry track 1 and export track 2 is additionally provided with multiple carrier frame positioning devices 7, each to transport
Vehicle frame positioning device 7 corresponds to row's storage bin track；Only after carrier frame 4 is parked to accurate location, master controller 6 is received
To after feedback signal, horizontal transport instruction can be just sent to horizontal conveyor motor 43.Vertical driving motor 42 in the present embodiment
PLC servo motors are all made of with horizontal conveyor motor 43, PLC servo motors are controlled by coded program and master controller 6
Connection.Carrier frame positioning device 7 is also equipped with laser sensor (being not marked in figure), and laser sensor is logical with master controller 6
Conducting wire connection is crossed, laser sensor is used for being accurately positioned to carrier frame 4, prevents storehouse of the carrier frame 4 not with every row
Position storage track alignment, leads to the generation of workpiece turning accident；Limiting plate 442 is additionally provided on the outer wall of horizontal conveyor wheel 44,
Limiting plate 442 prevents shelf 10 from being slid during horizontal feed；
When work, be placed on shelf 10 after the workpiece 9 that is welded has been welded, from elevator have bottom to high-rise platform into
Row conveying, after platform to be received, which is shown, has vacant position (parking lot detector Real-time Feedback signal), elevator is selected by process priority
Nearest platform is placed；When workpiece enters warehouse entry entrance, the detector positioned at warehouse entry track road junction detects to be stored
Signal just is sent to master controller 6 after part 9, after master controller 6 receives signal, O location status is just in on warehouse entry track 1
Carrier frame 4 send out command signal, carrier frame 4 leaves for reception storage workpiece 9 by O location status；Master controller 6 passes through
Program control preferentially stored in A storage bin tracks, successively first occupy A1 stations then again successively occupy A2, A3, A4,
A5 stations；And when carrier frame runs to first row storage bin track, manage the carrier frame positioning device of this row
On detector to master controller 6 feed back carrier frame 4 whether horizontal alignment；If alignment, main controller 6 can just be passed to level
Dynamic motor 43 sends instruction, and the horizontal conveyor motor 43 on storage vehicle frame 3 and carrier frame 4 of having vacant position on the row starts to turn
It is dynamic, the shelf 10 equipped with workpiece 9 is transmitted, until being transferred to specified vacancy；After the completion of carrier frame 4 is picked, O are returned to
State is set, next workpiece transport preparation is waited for；After taking A storage bin tracks, then master controller 6 is driven to vertical
Motor 42 sends out instruction, then occupies B1, B2 station in B storage bin tracks；B storage bin tracks occupy again after taking
C storage bins track and D storage bin tracks, until being filled with；
When needing pickup, the carrier frame 4 being located on export track 2 is advanced by the M location status of export track, system
Preferential selection by the workpiece on A storage bin tracks into row major export, i.e., first by A1 exports, then A2A5 again；Deng
When carrier frame 4 on to export track 2 reaches N location status, the carrier frame positioning device of this A storage bin track is managed
On detector to master controller 6 feed back, detect export track on carrier frame 4 it is whether right with A storage bin track levels
Together；If alignment, first storage vehicle frame A1 of the main controller 6 on A storage bin tracks and the level on carrier frame 4
Driving motor 43 sends instruction, to which the workpiece 9 on storage vehicle frame A1 is carried out horizontal feed, is delivered on carrier frame 4
Afterwards, master controller 6 sends out instruction to vertical driving motor 42, and the headstock workpiece 9 on A1 stations is transported to liter by carrier frame 4
In drop machine, next process processing is carried out；After having sent, the carrier frame 4 on export track 2 revert to M location status again, etc.
Wait for the conveying of next workpiece；After workpiece on A storage bin tracks is fully completed conveying task, then carry out B, C and D storage silo
The conveying operations of position track.
Claims (10)
1. a kind of automobile body-in-white Intelligent storage device, which is characterized in that including warehouse entry track, export track and a no less than row
Storage bin track, the warehouse entry track installation relatively parallel with the export track is on the ground；Wherein, often described in row
Storage bin track is made of multiple storage vehicle frame tandem arrays again；It respectively arranges the storage bin track and is respectively positioned on the warehouse entry
Between track and the export track, and the storage bin track hangs down with the warehouse entry track and the export track respectively
Straight setting, is connected between the warehouse entry track and export track by the storage bin track；
Carrier frame there are one also being placed on the warehouse entry track, the bottom end of the carrier frame is equipped with vertical driving wheel, institute
Vertical driving wheel is stated on the warehouse entry track, the end of the carrier frame is also fixedly mounted is driven electricity there are one vertical
Machine, the power output end of the vertical driving motor are connected with the vertical driving wheel；When work, the carrier frame can be
In the warehouse entry moving on rails under the drive of the vertical driving motor；The fortune there are one also being placed on the export track
Defeated vehicle frame, two carrier frames are used cooperatively on the warehouse entry track and the export track respectively；
Also there are one horizontal conveyor motor, the storage vehicles for fixed installation for the inner cavity of the storage vehicle frame and the carrier frame
Be both provided with horizontal conveyor wheel at the top of frame and the carrier frame, the power output end of the horizontal conveyor motor with it is described
Horizontal conveyor wheel is sequentially connected；
The Intelligent storage device further includes master controller, and is also equipped with parking lot detector on the storage vehicle frame, described
The detectable signal output end of parking lot detector is connected with the detectable signal input terminal in the master controller；The master control simultaneously
Device processed is also connect with the vertical driving motor and the horizontal conveyor motor by conducting wire respectively.
2. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the warehouse entry track and export rail
Multiple carrier frame positioning devices are additionally provided on the outside of road, each carrier frame positioning device corresponds to be stored described in a row
Position in storehouse track.
3. automobile body-in-white Intelligent storage device as claimed in claim 2, which is characterized in that the carrier frame positioning device
On laser sensor is installed, the laser sensor is connect with the master controller by conducting wire.
4. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the vertical driving motor and institute
It states horizontal conveyor motor and is all made of PLC servo motors.
5. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the wheel shaft of the horizontal conveyor wheel
On be further sleeved with transmission gear, driving gear, the transmission gear are set on the power output shaft of the horizontal conveyor motor
It is sequentially connected by gear band between the driving gear.
6. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the wheel shaft of the horizontal conveyor wheel
On be further sleeved with driving pulley, drive pulley, the transmission are set on the power output shaft of the horizontal conveyor motor
It is connected by Belt Drive between belt pulley and the drive pulley.
7. the automobile body-in-white Intelligent storage device as described in claim 1 or 5, which is characterized in that the horizontal conveyor wheel
Limiting plate is additionally provided on outer wall.
8. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the row of the storage bin track
Number is 4 rows, and it is 5 often to arrange and store the number of vehicle frame described in the storage bin track.
9. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the parking lot detector is ultrasound
Wave parking lot detector or laser detector.
10. automobile body-in-white Intelligent storage device as described in claim 1, which is characterized in that the master controller is also distinguished
It is connect by conducting wire with the vertical driving motor and the horizontal conveyor motor, cable is further sleeved on the outside of the conducting wire
Protect chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810590672.0A CN108584266A (en) | 2018-06-09 | 2018-06-09 | A kind of automobile body-in-white Intelligent storage device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810590672.0A CN108584266A (en) | 2018-06-09 | 2018-06-09 | A kind of automobile body-in-white Intelligent storage device |
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| CN108584266A true CN108584266A (en) | 2018-09-28 |
Family
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| CN201810590672.0A Pending CN108584266A (en) | 2018-06-09 | 2018-06-09 | A kind of automobile body-in-white Intelligent storage device |
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