Invention content
The purpose of the present invention is to provide a kind of automatic needle mounting apparatus.
For achieving the above object, the present invention adopts the following technical scheme that:
A kind of automatic needle mounting apparatus, including rack, the rack are equipped with rubber sleeve feed module, the press fitting of rubber sleeve feeding
Module, compresses module, assembling module at glass needle feed module;
The assembling module includes assembled fixture, the first axis servomotor of horizontal cross setting, horizontal longitudinally disposed second
Axis servomotor, the assembled fixture and first axis servomotor, the second axis servomotor are sequentially connected, in first axis servomotor, the
The lower horizontal displacement of two axis servomotors driving;The assembled fixture includes the taking laying board, supporting plate, sleeve set gradually from top to bottom
Plate, ejector retainner plate further include first motor, the second motor, and the taking laying board is placed on the supporting plate, and fixed by positioning pin
, it is equipped with several sleeves vertically at array arrangement on the sleeve plate, the internal diameter of the sleeve is slightly larger than the diameter of glass needle, institute
State supporting plate, taking laying board be equipped with for the sleeve by via, be equipped with sleeve one-to-one correspondence on the ejector retainner plate
Several thimbles, the diameter of the thimble are less than the internal diameter of the sleeve, and the first motor is sequentially connected with the sleeve plate, with
It drives the sleeve strip sleeve to move up and down, second motor is sequentially connected with the ejector retainner plate, to drive the top
Needle plate is moved up and down with thimble;
The rubber sleeve feed module is for providing rubber sleeve to be assembled;
The rubber sleeve feeding press fitting module is used to draw the rubber sleeve that rubber sleeve feed module provides, and corresponds pressure
On the sleeve;
The glass needle feed module is corresponded and is slid in sleeve for providing glass needle to be assembled;
The compression module is used to press with assembled fixture, the position of rubber sleeve on fixed taking laying board.
As further improved technical scheme of the present invention, rubber sleeve feed module include vibrating disk, feeding orbit,
Mistake material block, wrong material motor, the feed end of the feeding orbit are connect with the vibrating disk, and the discharge end of the feeding orbit extends
To mistake material block, the wrong material block is equipped with rubber sleeve accommodating hole, to accept the rubber fallen by the feeding orbit discharge end
Set, the wrong material block are connect with the wrong material motor drive, to move to rubber sleeve feeding press-fitting mould under mistake material motor driving
Rubber sleeve is drawn in group lower section for rubber sleeve feeding press fitting module.
As further improved technical scheme of the present invention, rubber sleeve feeding press fitting module includes vacuum slot and the
Three motors, the vacuum slot are connect with the third motor drive, with the lifting moving under third motor driving, are completed
It draws rubber sleeve and is pressed the action of rubber sleeve.
As further improved technical scheme of the present invention, the glass needle feed module includes the 4th motor, cam, divides
Charging tray, minute hand block, pedestal, the first sliding block, the second sliding block, fixed block, drive block, the output of the cam and the 4th motor
Axis connection, the material separating disc are connect by the first sliding block with the pedestal, and the material separating disc side is equipped with thrust spring, described to push away
Power spring supports between material separating disc and pedestal, so that the notch dislocation on the sub-material pan bottom needle outlet and the minute hand block
Setting, first sliding block are equipped with the first supporting rod, so that the material separating disc is compressed thrust spring with the cam engagement with rotation
Needle outlet is moved to be aligned with notch, the drive block and the minute hand block by the transmission axis connection through the fixed block,
So that the drive block and minute hand block synchronous operation, the drive block is connect with the fixed block by torsional spring, so that institute
State the notch of minute hand block upward, second sliding block is equipped with the second supporting rod, makes described second with the cam engagement with rotation
Sliding block moves downward, and pushes drive block compression torsional spring rotation, is overturn with the minute hand block.
As further improved technical scheme of the present invention, the compression module includes pressing jig and the 5th motor, institute
It states pressing jig to connect with the 5th motor drive, with the elevating movement under the driving of the 5th motor.
As further improved technical scheme of the present invention, second slider bottom is additionally provided with third supporting rod, described
First supporting rod, the second supporting rod are equipped with bearing on third supporting rod.
As further improved technical scheme of the present invention, above the rubber sleeve feed module, glass needle feed module
It is equipped with ion blower.
Compared with the existing technology, the technical effects of the invention are that:
High degree of automation of the present invention can be automatically performed the assembly operation of glass needle and rubber sleeve, there is production to stablize,
Accurate advantage is not necessarily to human contact, avoids glass needle reaction surface and polluted caused by due to artificially touching, the application of sleeve is skilful
Solve the problems, such as that glass needle compression fracture, the application of thimble control glass needle and be exposed to rubber well in assembling process wonderfully
The assembly precision of gum cover one end length.
Specific implementation mode
Below with reference to specific implementation mode shown in the drawings, the present invention will be described in detail.But these embodiments are simultaneously
The present invention is not limited, structure that those skilled in the art are made according to these embodiments, method or functionally
Transformation is included within the scope of protection of the present invention.
One embodiment of the present invention presented below:
Fig. 2 to 4 and Figure 10 are referred to 11, a kind of automatic needle mounting apparatus, including rack 3, rack 3 are supplied equipped with rubber sleeve
Expect module 4, rubber sleeve feeding press fitting module 5, glass needle feed module 6, compress module 7, assembling module 8;
Assemble module 8 include assembled fixture 81, horizontal cross be arranged the first axis servomotor 82, horizontal longitudinally disposed second
Axis servomotor 83, assembled fixture 81 and the first axis servomotor 82, the second axis servomotor 83 are sequentially connected, in the first axis servomotor 82, second
The lower horizontal displacement of the driving of axis servomotor 83;Assembled fixture 81 includes the taking laying board 811 set gradually from top to bottom, supporting plate 812, set
Cylinder plate 813, ejector retainner plate 814, further include first motor 815, the second motor 816, and taking laying board 811 is placed on supporting plate 812, and
By positioning finger setting, it is equipped with several sleeves 817 vertically at array arrangement on sleeve plate 813, the internal diameter of sleeve 817 is slightly larger than glass
The diameter of glass needle 1, supporting plate 812, taking laying board 811 be equipped with for sleeve 817 by via, on ejector retainner plate 814 with sleeve 817
It corresponds and is equipped with several thimbles 818, the diameter of thimble 818 is less than the internal diameter of sleeve 817, first motor 815 and sleeve plate 813
It is sequentially connected, to drive sleeve plate 813 to be moved up and down with sleeve 817, the second motor 816 is sequentially connected with ejector retainner plate 814, with
Ejector retainner plate 814 is driven to be moved up and down with thimble 818;
Rubber sleeve feed module 4 is for providing rubber sleeve 2 to be assembled;
Rubber sleeve feeding press fitting module 5 is used to draw the rubber sleeve 2 that rubber sleeve feed module 4 provides, and corresponds pressure
On sleeve 817;
Glass needle feed module 6 is corresponded and is slid in sleeve 817 for providing glass needle 1 to be assembled;
It compresses module 7 to be used to press with assembled fixture 81, the position of rubber sleeve 2 on fixed taking laying board 811.
The basic functional principle of the present invention is to be pressed module 5 and the cooperation of assembled fixture 81 by sleeve by rubber sleeve feeding
817 (stainless steel tubes) penetrate in the pilot hole at 2 center of rubber sleeve, then are fed module 6 by glass needle and detach glass needle 1 by root
Out, it is freely fallen into after overturning in sleeve 817, controlling glass needle 1 by thimble 818 falls into depth to control the dew of glass needle 1
Go out the length dimension of one end.Then sleeve 817 is detached from rubber sleeve 2 by assembled fixture 81 again, at this time glass needle 1
Since the contraction distortion of rubber sleeve 2 is clamped, the assembling of glass needle 1 and rubber sleeve 2 is thus completed.In the process due to sleeve 817
Application dexterously solve the problems, such as in 1 assembling process of glass needle be pressurized fracture.The application of thimble 818 controls group well
Fill precision.
Fig. 5 is referred to, rubber sleeve is fed module 4 and includes vibrating disk 41, feeding orbit 42, wrong material block 43, wrong material motor 44,
The feed end of feeding orbit 42 is connect with vibrating disk 41, and the discharge end of feeding orbit 42 extends at wrong material block 43, mistake material block 43
It is equipped with rubber sleeve accommodating hole, to accept the rubber sleeve 2 fallen by 42 discharge end of feeding orbit, mistake material block 43 and wrong material motor 44
It is sequentially connected, to be moved to below rubber sleeve feeding press fitting module 5 under the mistake material driving of motor 44, for rubber sleeve feeding press-fitting mould
Group 5 draws rubber sleeve 2.
Rubber sleeve 2 on feeding orbit 42 relies closely, so in wrong material 43 He of block of discharge end setting of feeding orbit 42
Mistake material motor 44, individually moves to side by rubber sleeve corresponding with 51 quantity of vacuum slot 2, facilitates absorption.
Vacuum slot 51 is two in the present embodiment, and is fed using double vibrating disks 41, double feeding orbits 42, so
Rubber sleeve accommodating hole on mistake material block 43 is two, when mistake material block 43 is aligned with feeding orbit 42, the rubber on feeding orbit 42
Set 2 is fallen into rubber sleeve accommodating hole, and then wrong material motor 44 drives wrong material block 43 to be moved under vacuum slot 51 with rubber sleeve 2
Side, mistake expects that motor 44 drives wrong material block 43 to be reset to and is aligned with feeding orbit 42 after vacuum slot 51 draws rubber sleeve 2, so follows
Ring.
Refer to Fig. 6, it includes vacuum slot 51 and third motor 52 that rubber sleeve feeding, which is pressed module 5, vacuum slot 51 with
Third motor 52 is sequentially connected, and with the lifting moving under the driving of third motor 52, completes to draw rubber sleeve 2 and press fitting rubber sleeve 2
Action.
Refer to Fig. 7 to 8, glass needle be fed module 6 include the 4th motor 61, cam 62, material separating disc 63, minute hand block 64,
The output shaft of pedestal 65, the first sliding block 66, the second sliding block 67, fixed block 68, drive block 69, cam 62 and the 4th motor 61 connects
It connects, material separating disc 63 is connect by the first sliding block 66 with pedestal 65, and 63 side of material separating disc is equipped with thrust spring 610, thrust spring 610
It supports between material separating disc 63 and pedestal 65, so that the notch on 63 bottom needle outlet of material separating disc and minute hand block 64 shifts to install,
First sliding block 66 is equipped with the first supporting rod 611, is transported with making material separating disc 63 compress thrust spring 610 with the cooperation of the cam 62 of rotation
It moves to needle outlet and is aligned with notch, drive block 69 and minute hand block 64 are by the transmission axis connection through fixed block 68, so that transmission
Block 69 and minute hand block 64 are run simultaneously, and drive block 69 is connect with fixed block 68 by torsional spring, so that the notch of minute hand block 64 is upward,
Second sliding block 67 is equipped with the second supporting rod 613, to make the second sliding block 67 move downward with the cooperation of the cam 62 of rotation, pushes and passes
Motion block 69 compresses torsional spring rotation, is overturn with minute hand block 64.
Second sliding block, 67 bottom is additionally provided with third supporting rod 614, and the first supporting rod 611, the second supporting rod 613, third are supported
It holds and is equipped with bearing on column 614.The purpose that bearing is arranged is that sliding contact is made to become being in rolling contact, and reduces mechanical wear.
Fig. 9 is referred to, module 7 is compressed and includes pressing jig 71 and the 5th motor 72, pressing jig 71 and the 5th motor 72
It is sequentially connected, with the elevating movement under the driving of the 5th motor 72.
Fig. 5 and Fig. 7 are referred to, rubber sleeve feed module 4,6 top of glass needle feed module are equipped with ion blower 9.
In use, manually taking laying board 811 is placed on supporting plate 812, equipment starts the present invention, by the first axis servomotor 82,
Assembled fixture 81 is pushed to rubber sleeve by the second axis servomotor 83 driving (the first axis servomotor 82, the second axis servomotor 83 form X/Y plane)
Feeding is pressed module 5;Rubber sleeve 2 is delivered to wrong material (the process intermediate ion of block 43 by the vibration of vibrating disk 41 of rubber sleeve feed module 4
Wind turbine 9 destatics), rubber sleeve 2 is moved to 51 lower section of vacuum slot by mistake material motor 44 action;Third motor 52 acts, driving
Vacuum slot 51, which moves down, draws rubber sleeve 2, and is pressed into assembled fixture 81 (during the first axis servomotor 82, the second axis servomotor 83
Drive assembled fixture 81 to move the press fitting that compound rubber set feeding press-fitting mould group 5 completes rubber sleeve 2) sleeve 817 on.
After the press fitting for completing rubber sleeve 2, the first axis servomotor 82, the second axis servomotor 83 driving assembled fixture 81 are moved to glass
Needle is fed module 6, and with 62 every revolution of moving cam, material separating disc 63 moves left and right once the 4th motor 61, and it is dynamic to complete a minute hand
Make, separates a glass needle 1, there is ion blower 9 to destatic in the process.Minute hand movement can be made to compare by designing 62 curve of cam
Steadily, blanking one is ensured every time.It falls into the sleeve 817 on assembled fixture 81.
First axis servomotor 82 and the second axis servomotor 83 driving assembled fixture 81 are moved to and compress module 7, and the 5th motor 72 is dynamic
Make, driving pressing jig 71 compresses institute's rubber sleeve 2.Assembled fixture 81 works simultaneously, by glass needle 1 and 2 completion group of rubber sleeve
Dress.The action of the 5th motor 72 lifts pressing jig 71, the first axis servomotor 82 and the action of the second axis servomotor 83 by group after being completed
Dress jig 81 moves back to the upper discharge position of starting and 1 rubber sleeve 2 of glass needle being completed is filled by manually taking taking laying board 811 away
Enter in magazine.
Main technical point in the process:
One, 1 minute hand of glass needle;The first step, the 4th motor 61 action band moving cam 62,62 long end of cam pushes material separating disc 63
It is moved on minute hand block 64, glass needle 1 is fallen into automatically on the notch of minute hand block 64 at this time;Second step, the 4th motor 61 continue to move
Make, 62 long end of cam is detached from material separating disc 63, and the return of material separating disc 63 (thrust spring 610 provides thrust) is completed a glass needle 1 and divided
Needle.Then 62 long end of cam pushes the action of the second sliding block 67, the second sliding block 67 that drive block 69 is pushed to act, the drive point of drive block 69
Needle block 64 rotates, and glass needle 1 slides along notch to the sleeve 817 of lower section assembled fixture 81 at this time, and by the thimble of bottom
818 are positioned.
Two, assembled fixture 81;Thimble 818 is used for determining that the exposed length after the assembling of glass needle 1, sleeve 817 are used for nothing and connect
Touch assembling rubber sleeve 2 and glass needle 1.Pass through sleeve plate 813 (sleeve 817 is all assemblied on sleeve plate 813) and ejector retainner plate 814
(all thimbles 818 all is assemblied on ejector retainner plate 814) complete the assembling of glass needle 1 and rubber sleeve 2 with resultant motion.Action
Principle:815 action drives sleeve 817 of first motor first rises, and is higher than the height of 811 1 rubber sleeves 2 of taking laying board, the second motor
816 action drives thimbles 818 rise again, are slightly higher than sleeve 817, are connect at rubber sleeve feeding press fitting module 5 convenient for sleeve 817
Take rubber sleeve 2.After the press fitting for completing institute's rubber sleeve 2, the action of the second motor 816, thimble 818 drops to more slightly lower than theoretical level
A bit.Picking up glass needle 1 by glass needle feed module 6, (exposed length is longer by one than the length after assembling at this time for glass needle 1
Point), then first motor 815 acts, and sleeve plate 813 is pulled down, and sleeve 817 exits 2 groups of rubber sleeve 2, glass needle 1 and rubber sleeve
It is fitted together.Assembled fixture 81, which is moved to, compresses module 7, and the 5th motor 72 movement, pressing jig 71 pushes down rubber sleeve 2, and second
816 action drives ejector retainner plate 814 of motor rises, and thimble 818 pushes glass needle 1 to adjust 1 position of glass needle, to accurately control glass
Exposed length after the assembling of glass needle 1.
Compared with the existing technology, the technical effects of the invention are that:
High degree of automation of the present invention can be automatically performed the assembly operation of glass needle 1 and rubber sleeve 2, have production steady
Fixed, accurate advantage is not necessarily to human contact, avoids 1 reaction surface of glass needle and polluted caused by due to artificially touching, sleeve 817
Application dexterously solve the problems, such as in assembling process that glass needle 1 is pressurized fracture, the application of thimble 818 controls glass well
Glass needle 1 is exposed to the assembly precision of 2 one end length of rubber sleeve.
Finally it should be noted that:Embodiment of above is merely illustrative of the technical solution of the present invention, rather than its limitations;To the greatest extent
Invention is explained in detail with reference to aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that:Its according to
It can so modify to the technical solution recorded in aforementioned each embodiment, or which part technical characteristic is equal
It replaces;And these modifications or replacements, each embodiment technical solution of the present invention that it does not separate the essence of the corresponding technical solution
Spirit and scope.