CN108580926A - Utilize the device and method in general horizontal lathe processing part concave circular arc face - Google Patents
Utilize the device and method in general horizontal lathe processing part concave circular arc face Download PDFInfo
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- CN108580926A CN108580926A CN201810685973.1A CN201810685973A CN108580926A CN 108580926 A CN108580926 A CN 108580926A CN 201810685973 A CN201810685973 A CN 201810685973A CN 108580926 A CN108580926 A CN 108580926A
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- axis pin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B1/00—Methods for turning or working essentially requiring the use of turning-machines; Use of auxiliary equipment in connection with such methods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B5/00—Turning-machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- Mechanical Engineering (AREA)
- Turning (AREA)
Abstract
The invention discloses a kind of devices using general horizontal lathe processing part concave circular arc face, it include the fixed plate on tailstock pedestal, it is installed with spreading plate on the transverse end surface of middle supporting plate, axis pin one is installed in fixed plate inner end upper surface, axis pin two is installed in spreading plate upper surface;It is set with chain connecting plate jointly each by copper sheathing on axis pin one and axis pin two.The invention also discloses a kind of method using general horizontal lathe processing part concave circular arc face, step includes:1) the installation processing transition components on general horizontal lathe;2) workpiece of processing object is positioned;3) to knife;4) concaved circular cambered surface is processed, control sliding box drives big palette to be vertically moved along lathe bed, and chain connecting plate is rotated centered on axis pin one, and being driven lathe tool by axis pin two does the circular motion that radius is R, and the concaved circular cambered surface that radius is R is processed on workpiece;It so repeats, until the concaved circular cambered surface of workpiece meets drawing processing request.
Description
Technical field
The invention belongs to machinery manufacturing technology field, it is related to a kind of using general horizontal lathe processing part concave circular arc face
Device, the invention further relates to a kind of methods using general horizontal lathe processing part concave circular arc face.
Background technology
General horizontal lathe is one of common equipment in mechanical processing, and general horizontal lathe has convenient for mounting and clamping, precision
High, efficient feature, therefore general horizontal lathe plays an important role in mechanical processing, meanwhile, with numerical control horizontal
Lathe is compared, and general horizontal lathe also has equipment purchase cost low, the low feature of maintenance cost.
But general horizontal lathe can only rely on the two-way feed of operator's self-skill when processing part concave circular arc face,
And compared using model repeated measurement, it is strong to machine operation person's technical ability dependence, efficiency is low, low precision and is easily worked out not
Certified products are extremely difficult to require for concaved circular cambered surface dimension precision requirement is higher.
Therefore a kind of device and method using general horizontal lathe processing part concave circular arc face is developed, conveniently and efficiently
Part concave circular arc face is processed on general horizontal lathe, is become machine industry and is badly in need of the technological difficulties solved.
Invention content
The object of the present invention is to provide a kind of devices using general horizontal lathe processing part concave circular arc face, solve existing
Technology is strong to machine operation person's technical ability dependence, efficiency is low, low precision and is easily worked out defective work, for concaved circular cambered surface
Dimension precision requirement higher the problem of being extremely difficult to require.
It is a further object of the present invention to provide a kind of methods using general horizontal lathe processing part concave circular arc face.
The technical solution adopted in the present invention is a kind of device using general horizontal lathe processing part concave circular arc face,
Big palette is supported by lathe bed, the lower surface horizontal abutment of big palette upper surface and middle supporting plate, the side of lathe bed, which is provided with, to slip
Plate case;One side of middle supporting plate is equipped with small supporting plate upwards, is equipped with knife rest on small supporting plate, conjunction is had knife bar on knife rest, in knife
Bar front end is equipped with lathe tool, further includes the fixed plate being mounted on tailstock pedestal, and fixed plate inner end extends on middle supporting plate,
It is installed with spreading plate on the transverse end surface of middle supporting plate, axis pin one is installed in fixed plate inner end upper surface, on spreading plate
Surface is equipped with axis pin two;A copper sheathing is each configured on axis pin one and axis pin two, two copper sheathing outer circle lower edges are step, pin
Axis one and axis pin two are set with chain connecting plate jointly each by copper sheathing.
Another technical solution of the present invention is a kind of side using general horizontal lathe processing part concave circular arc face
Method is implemented according to the following steps:
Step 1, the installation processing transition components on general horizontal lathe
Will on general horizontal lathe control in supporting plate transverse shifting leading screw remove, make middle supporting plate be in transverse shifting oneself
By state;The small supporting plate of general horizontal lathe is rotated to be to the direction of transverse shifting;
Then it according to the mating fixed plate for manufacturing processing transition components of associated workpiece size, spreading plate, chain connecting plate, and assembles
On general horizontal lathe;
Step 2, the workpiece for positioning processing object,
Utilize chuck good according to centering benchmark centering workpiece, the centre of gyration of workpiece and the point of a knife cutting portion of lathe tool etc.
It is high so that chuck is fixed reliable with workpiece;
Step 3, to knife,
Start lathe, chuck drives workpiece revolution, by the translation of big palette and tailstock pedestal, makes two unthreaded holes of chain connecting plate
Circle center line connecting it is vertical with the axial line of workpiece, the point of a knife cutting portion of lathe tool is aligned with the concaved circular cambered surface center of workpiece at this time;
Drive small supporting plate that lathe tool is driven to be moved along diameter of work direction again, to locking tailstock pedestal, tailstock bottom after getting well
Seat, fixed plate and one position of axis pin are fixed;
Step 4, processing concaved circular cambered surface,
Controlling sliding box drives big palette to be vertically moved along lathe bed, and chain connecting plate is rotated centered on axis pin one, passes through axis pin
Two are driven spreading plate, middle supporting plate, small supporting plate, knife rest, knife bar successively drives lathe tool to do the circular motion that radius is R, realizes point of a knife
Cutting portion is processed the circular arc feed that radius R is at position in workpiece, and the concaved circular cambered surface that radius is R is just processed on workpiece;
It after covering a knife, is diametrically fed by the movement of small supporting plate, the second knife of going further;It so repeats, until work
The concaved circular cambered surface of part meets drawing processing request.
The invention has the advantages that the apparatus structure is simple, this method is simple and practicable, is passed through using general horizontal lathe
It simply changes, you can conveniently and efficiently realize the processing to part concave circular arc face.
Description of the drawings
Fig. 1 is the method for the present invention processing object (part containing concaved circular cambered surface) structural schematic diagram;
Fig. 2 is the schematic front view of apparatus of the present invention;
Fig. 3 is the vertical view in Fig. 2;
Fig. 4 is the schematic front view of the chain connecting plate in apparatus of the present invention;
Fig. 5 is the section B-B sectional view in Fig. 4;
Fig. 6 is the Section A-A sectional view in Fig. 2.
In figure, 1. workpiece, 2. concaved circular cambered surfaces, 3. tailstock pedestals, 4. fixed plates, 5. keys, supporting plate in 6., 7. axis pins one, 8.
Spreading plate, 9. axis pins two, 10. copper sheathings, 11. chain connecting plates, 12. knife bars, 13. knife rests, 14. lathe tools, 15. point of a knife cutting portions, 16. is small
Supporting plate, 17. chucks, 18. big palettes, 19. lathe beds, 20. sliding boxes.
Specific implementation mode
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
In following context description, the left and right directions of Fig. 2, Fig. 3 are known as longitudinal direction, i.e., along lathe length direction;By the upper of Fig. 3
Lower direction is known as laterally.
Referring to Fig.1, for some special surface rotary type workpiece, concaved circular cambered surface 2 is designed in the outer circle of workpiece 1,
2 radius of concaved circular cambered surface is R.
With reference to Fig. 2, Fig. 3 and Fig. 6, the basic structure of general horizontal lathe is big palette 18 to be supported by lathe bed 19, greatly
The side of the lower surface horizontal abutment of 18 upper surface of supporting plate and middle supporting plate 6, lathe bed 19 is provided with sliding box 20;The one of middle supporting plate 6
Side is equipped with small supporting plate 16 upwards, and knife rest 13 is equipped on small supporting plate 16, and conjunction is had knife bar 12 on knife rest 13, before knife bar 12
End is equipped with lathe tool 14, should ensure that the point of a knife cutting portion 15 of lathe tool 14 and the lathe centre of gyration are contour (see Fig. 4) after installation;
The present invention processes the device (referred to as processing transition components) in part concave circular arc face, in above-mentioned general horizontal lathe base
On plinth, the structure of innovation be include the fixed plate 4 (original tail stock is dismantled) on tailstock pedestal 3, fixed plate
It is positioned using key 5 and is fixed by four groups of bolt and nuts closing, this and original lathe between 4 outer ends (right end) and tailstock pedestal 3
The mounting means of tailstock is identical;
Fixed plate 4 is rectangular slab, and 4 inner end of fixed plate (left end in Fig. 2) extends on middle supporting plate 6, and fixed plate 4
Lower surface distance in 6 upper surface of supporting plate be no less than 5-10 millimeter, to avoid generation rubs when relative motion both in the course of work
It wipes, 4 lower surface of fixed plate is made into stepped ramp type (Fig. 2 embodiments are stepped ramp type) when necessary, keep and 6 upper surface of middle supporting plate
Gap;
It is installed with spreading plate 8 on the transverse end surface of middle supporting plate 6, spreading plate 8 is extending plane on middle supporting plate 6
(see the laterally upward of Fig. 3);Axis pin 1 is installed in 4 inner end upper surface of fixed plate, axis pin is installed in 8 upper surface of spreading plate
29;A copper sheathing 10 is each configured on axis pin 1 and axis pin 29, two 10 outer circle lower edges of copper sheathing are step, ensure two
The lower edge of 10 step surface of copper sheathing is contour (see Fig. 4), and axis pin 1 and axis pin 29 are set with chain connecting plate jointly each by copper sheathing 10
11;
With reference to Fig. 4, Fig. 5 and Fig. 6,11 thickness of chain connecting plate is S, and the thickness S of chain connecting plate 11 should be less than 10 step surface of copper sheathing
About 2~5 millimeters of height H, to ensure that 11 two unthreaded holes of chain connecting plate can move up and down gap in 10 step surface of respective copper sheathing,
Flexible rotating;The longitudinal both ends of chain connecting plate 11 processs that there are one unthreaded holes respectively, and the pitch-row of two unthreaded holes is L, pitch-row L and workpiece 1
Concaved circular cambered surface 2 radius R it is equal sized (see Fig. 1).
The method that the present invention processes part concave circular arc face using general horizontal lathe, using above-mentioned device, according to following
Step is implemented:
Step 1, the processing transition components that the present invention is installed on general horizontal lathe
The leading screw of 6 transverse shifting of supporting plate is removed in being controlled on general horizontal lathe, and middle supporting plate 6 is made to be in transverse shifting
Free state (i.e. moving up and down in Fig. 3);Using the rotatable function of the small supporting plate of general horizontal lathe 16, by common horizontal
The small supporting plate 16 of lathe rotates to be the direction (i.e. upper and lower directions in Fig. 3) of transverse shifting;
Then above-mentioned processing transition components are manufactured (comprising fixed plate 4, spreading plate 8, chain according to associated workpiece size is mating
Fishplate bar 11), and be assembled on general horizontal lathe by Fig. 2~Fig. 4 structural schematic diagrams;
Step 2, the workpiece 1 for positioning processing object,
It is good according to centering benchmark centering using chuck 17 to workpiece 1, it is desirable that the point of a knife of the centre of gyration and lathe tool 14 of workpiece 1
Cutting portion 15 is contour (see Fig. 6) so that chuck 17 is fixed reliably with workpiece 1;
Step 3, to knife,
Start lathe, chuck 17 drives workpiece 1 to turn round, passes through translation (i.e. Fig. 2, Fig. 3 of big palette 18 and tailstock pedestal 3
Left and right directions), keep the circle center line connecting of 11 two unthreaded holes of chain connecting plate vertical with the axial line of workpiece 1, at this time the point of a knife of lathe tool 14
Cutting portion 15 is aligned with 2 center of concaved circular cambered surface of workpiece 1 (see Fig. 3);
Drive small supporting plate 16 that lathe tool 14 is driven to be moved (i.e. upper and lower directions in Fig. 3) along 1 diametric(al) of workpiece again, it is right
Locking tailstock pedestal 3 after good, at this point, 3 position of tailstock pedestal is fixed, fixed plate 4 and one 7 position of axis pin are also fixed;
Step 4, processing concaved circular cambered surface 2,
Controlling sliding box 20 drives big palette 18 to vertically move (left and right directions of Fig. 2, Fig. 3) along lathe bed 19, chain connecting plate 11
(see Fig. 3) is rotated centered on axis pin 1, spreading plate 8, middle supporting plate 6, small supporting plate 16, knife rest are driven by axis pin 29 successively
13, knife bar 12 drives lathe tool 14 to do the circular motion (see Fig. 3) that radius is R, realizes that point of a knife cutting portion 15 is processed portion in workpiece 1
The circular arc feed of radius R is done in position, and the concaved circular cambered surface 2 that radius is R is thus processed on workpiece 1;
It after covering a knife, is diametrically fed by the movement of small supporting plate 16, the second knife of going further;So repeat, until
The concaved circular cambered surface 2 of workpiece 1 meets drawing processing request.
Claims (5)
1. a kind of device using general horizontal lathe processing part concave circular arc face is supported by big palette on lathe bed (19)
(18), the side of the lower surface horizontal abutment of big palette (18) upper surface and middle supporting plate (6), lathe bed (19) is provided with sliding box
(20);One side of middle supporting plate (6) is equipped with small supporting plate (16) upwards, knife rest (13) is equipped on small supporting plate (16), in knife rest
(13) conjunction there is knife bar (12) on, lathe tool (14) is installed in knife bar (12) front end, it is characterised in that:
Including the fixed plate (4) being mounted on tailstock pedestal (3), fixed plate (4) inner end extends on middle supporting plate (6), in
It is installed with spreading plate (8) on the transverse end surface of supporting plate (6), axis pin one (7) is installed in fixed plate (4) inner end upper surface,
Axis pin two (9) is installed in spreading plate (8) upper surface;A copper sheathing is each configured on axis pin one (7) and axis pin two (9)
(10), two copper sheathing (10) outer circle lower edges are that step, axis pin one (7) and axis pin two (9) are set with jointly each by copper sheathing (10)
There is chain connecting plate (11).
2. a kind of method using general horizontal lathe processing part concave circular arc face, using the device of claim 1, feature exists
In implementing according to the following steps:
Step 1, the installation processing transition components on general horizontal lathe
The leading screw of supporting plate (6) transverse shifting is removed in being controlled on general horizontal lathe, and middle supporting plate (6) is made to be in transverse shifting
Free state;The small supporting plate (16) of general horizontal lathe is rotated to be to the direction of transverse shifting;
Then the fixed plate (4) for processing transition components, spreading plate (8), chain connecting plate (11) are manufactured according to associated workpiece size is mating,
And it is assembled on general horizontal lathe;
Step 2, the workpiece (1) for positioning processing object,
Utilize chuck (17) good according to centering benchmark centering workpiece (1), the point of a knife of the centre of gyration and lathe tool (14) of workpiece (1)
Cutting portion (15) is contour so that chuck (17) is fixed reliable with workpiece (1);
Step 3, to knife,
Start lathe, chuck (17) drives workpiece (1) to turn round, by the translation of big palette (18) and tailstock pedestal (3), makes link
The circle center line connecting of (11) two unthreaded holes of plate is vertical with the axial line of workpiece (1), at this time the point of a knife cutting portion (15) of lathe tool (14) with
Concaved circular cambered surface (2) center of workpiece (1) is aligned;
Drive small supporting plate (16) that lathe tool (14) is driven to be moved along workpiece (1) diametric(al) again, to locking tailstock pedestal after getting well
(3), tailstock pedestal (3), fixed plate (4) and axis pin one (7) position are fixed;
Step 4, processing concaved circular cambered surface (2),
Controlling sliding box (20) drives big palette (18) to be vertically moved along lathe bed (19), during chain connecting plate (11) is with axis pin one (7)
The heart rotates, and is driven spreading plate (8), middle supporting plate (6), small supporting plate (16), knife rest (13), knife bar (12) successively by axis pin two (9)
It drives lathe tool (14) to do the circular motion that radius is R, realizes that point of a knife cutting portion (15) is processed position in workpiece (1) and is radius R
Circular arc feed, just processed on workpiece (1) radius be R concaved circular cambered surface (2);
It after covering a knife, is diametrically fed by the movement of small supporting plate (16), the second knife of going further;It so repeats, until work
The concaved circular cambered surface (2) of part (1) meets drawing processing request.
3. the method according to claim 2 using general horizontal lathe processing part concave circular arc face, it is characterised in that:Institute
The point of a knife cutting portion (15) and the lathe centre of gyration for the lathe tool (14) stated are contour.
4. the method according to claim 2 using general horizontal lathe processing part concave circular arc face, it is characterised in that:Institute
Supporting plate (6) upper surface is no less than 5-10 millimeters in the lower surface distance for the fixed plate (4) stated.
5. the method according to claim 2 using general horizontal lathe processing part concave circular arc face, it is characterised in that:Institute
The associated workpiece size stated is that the thickness of chain connecting plate (11) should be less than 2~5 millimeters of the height of copper sheathing (10) step surface, two copper
The lower edge for covering (10) step surface is contour;Chain connecting plate (11) longitudinal direction both ends process respectively there are one unthreaded hole, the pitch-row of two unthreaded holes
It is equal sized with the radius R of the concaved circular cambered surface (2) of workpiece (1).
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111390197A (en) * | 2020-04-03 | 2020-07-10 | 大连康展机电工程有限公司 | Automatic cutting equipment for brake shoes of vehicle axles |
CN111872456A (en) * | 2020-07-16 | 2020-11-03 | 北京首钢冷轧薄板有限公司 | Cambered surface machining traction device, milling machine and method for machining workpiece cambered surface by milling machine |
CN113878132A (en) * | 2021-10-20 | 2022-01-04 | 苏州经贸职业技术学院 | Workpiece arc machining device for intelligent lathe |
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CN208592392U (en) * | 2018-06-28 | 2019-03-12 | 中冶陕压重工设备有限公司 | A kind of device using general horizontal lathe processing part concave circular arc face |
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CN201283430Y (en) * | 2008-11-03 | 2009-08-05 | 慈溪市丰盈电声配件有限公司 | Meter lathe for turning of crown face |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111390197A (en) * | 2020-04-03 | 2020-07-10 | 大连康展机电工程有限公司 | Automatic cutting equipment for brake shoes of vehicle axles |
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CN113878132A (en) * | 2021-10-20 | 2022-01-04 | 苏州经贸职业技术学院 | Workpiece arc machining device for intelligent lathe |
CN113878132B (en) * | 2021-10-20 | 2022-07-22 | 苏州经贸职业技术学院 | Workpiece arc machining device for intelligent lathe |
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