CN108562263A - A kind of electromagnetic induction coil surface smoothness detection device - Google Patents
A kind of electromagnetic induction coil surface smoothness detection device Download PDFInfo
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- CN108562263A CN108562263A CN201810676446.4A CN201810676446A CN108562263A CN 108562263 A CN108562263 A CN 108562263A CN 201810676446 A CN201810676446 A CN 201810676446A CN 108562263 A CN108562263 A CN 108562263A
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- bearing base
- detector
- control circuit
- slide track
- electromagnetic induction
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/30—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring roughness or irregularity of surfaces
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- General Physics & Mathematics (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The present invention relates to a kind of electromagnetic induction coil surface smoothness detection devices, including bearing base, positioning fixture, carrying cover, endless glide, directive slide track, positioning plate, sliding block, detector and control circuit, bearing base and horizontal plane parallelly distribute on include bottom plate, level meter, adjusting bolt, irradiated heat device and semiconductor cooling device, carrying cover is that axial cross section is in " Jiong " font groove-like structure, it is coated on outside bearing base and constitutes airtight cavity structure with bearing base, endless glide is embedded in carrying cover inner surface, endless glide is connected with each other by sliding block and directive slide track, control circuit is embedded in bearing base outer surface, and respectively with detector, the level meter of turntable mechanism and bearing base, irradiated heat device and semiconductor cooling device electrical connection.The present invention can effectively slow all kinds of different structure coil surface flatness detection operations while, separately can effectively improve the working efficiency and precision of detection operation.
Description
Technical field
The present invention relates to a kind of detection devices, are exactly a kind of electromagnetic induction coil surface smoothness detection devices.
Background technology
The equipment such as relay, electromagnet are required at present to use the loop construction curled by conducting wire, therefore
Loop construction has extremely wide application in daily life and industrial production, finds in actual use, loop construction table
The flatness in face is the important evidence of reactor coil curling operation quality and precision, wherein when recess occurs for coil surface or dashes forward
When rising, then illustrate there are crimping or arrangement unequal mass defect occur when wire rod curling in loop construction, to easily cause
Phenomena such as coil breaks, and for the electromagnetic coil used for electromagnet etc., when there are crimping or rows in electromagnetic coil
When the unequal mass defect of cloth, a side easily causes coil insulation system impaired, on the other hand easily causes electromagnetic coil because of operation
Current distribution is uneven and generate the failures such as fever, short circuit, seriously affect stability and reliability that electromagnetic coil device uses, needle
To this problem, currently used coil surface roughness detection equipments are rotated around fixed rotary shaft by coil, so
Coil surface is detected by detector afterwards, although can meet use, often energy consumption is larger when coil rotates, and cannot
Effectively meet the needs of massive coil rotation, while in rotary course, easily because of the serious shadow such as driving equipment coaxial accuracy
The precision to coil surface glacing flatness detection operation is rung, in addition to this, currently when carrying out coil surface flatness detection, often
Need that detection device is in direct contact with coil surface or gap is relatively small, to easily lead to coil surface layer in detection process
It is worn or pollutes, while seriously affecting detection device service life, also result in coil apparatus structural damage, therefore needle
To this problem, there is an urgent need to develop a kind of completely new coil surface roughness detection equipments, to meet the needs of actual use.
Invention content
In view of the shortcomings of the prior art, the present invention provides a kind of electromagnetic induction coil surface smoothness detection dress
It sets, the inventive structure is simple, flexible and convenient to use, and versatility is good, runs high degree of automation, can effectively slow all kinds of different knots
While structure coil surface flatness detection operation, the working efficiency and precision of detection operation separately can be effectively improved, and greatly
Reduction detection process in damage caused by multi-coil body structure surface and pollution.
To achieve the goals above, the present invention is to realize by the following technical solutions：
A kind of electromagnetic induction coil surface smoothness detection device, including bearing base, positioning fixture, carrying cover, annular
Sliding rail, directive slide track, positioning plate, sliding block, detector and control circuit, wherein bearing base and horizontal plane parallelly distribute on include bottom
Plate, level meter, adjusting bolt, irradiated heat device and semiconductor cooling device, irradiated heat device and semiconductor cooling device
It is at least one, it is distributed on bottom plate upper surface around bottom plate axis, level meter is at least one, embedded in bottom plate upper surface and and bottom plate
Upper surface parallelly distribute on, adjusting bolt at least four, be distributed on bottom plate lower face and with bottom plate lower face vertical distribution, locating clip
Tool at least two is distributed on bearing base upper surface around bearing base axis, and carrying cover is that axial cross section is in " Jiong " font slot
Shape structure is coated on outside bearing base and constitutes airtight cavity structure with bearing base, and bearing base and carrying cover are mutual coaxial
Distribution, endless glide at least one cover coaxial distribution embedded in carrying cover inner surface, and with carrying, at least one are set in endless glide
A sliding block, and be connected with each other by sliding block and directive slide track, directive slide track is hinged by turntable mechanism and slip front face, and leads
It is in 0 ° -90 ° angles to sliding rail axis and bearing base upper surface, sets at least one positioning plate on directive slide track, and pass through positioning
Plate is connected with each other with detector, and at least one detector is all provided on each positioning plate, and detector passes through turntable mechanism and positioning
Front edge of board face is hinged, and detector axis and bearing base upper surface are in 0 ° -90 ° angles, and control circuit is embedded in carrying bottom
Seat outer surface, and filled respectively with the level meter of detector, turntable mechanism and bearing base, irradiated heat device and semiconductor refrigerating
Set electrical connection.
Further, it is mutually slidably connected by walking mechanism between the sliding block and endless glide, positioning plate passes through row
It walks mechanism to be mutually slidably connected with directive slide track, the walking mechanism is electrically connected with control circuit respectively.
Further, the endless glide, uniformly distributed several sensors in place on directive slide track, the sensors in place
It is electrically connected with control circuit.
Further, the turntable mechanism is any one in three-dimensional turntable, dimensional turntable, and the turntable machine
At least one angular transducer is set on structure, the angular transducer is electrically connected with control circuit.
Further, the detector includes at least one laser displacement sensor and at least one current vortex sensing
Device, laser displacement sensor, current vortex sensor axis in the same detector are mutually parallel distribution, and work as same detector
In laser displacement sensor, current vortex sensor be two or more when, then each laser displacement sensor, current vortex pass
The spaced distribution of sensor.
Further, the control circuit is based on the control circuit based on microcontroller, and the control circuit is set
At least one serial communication circuit and at least one wireless communication line.
The configuration of the present invention is simple, flexible and convenient to use, versatility is good, runs high degree of automation, can be effectively slow all kinds of
While different structure coil surface flatness detection operation, the working efficiency and precision of detection operation separately can be effectively improved,
And it is significantly reduced in detection process caused by multi-coil body structure surface and damages and pollute.
Description of the drawings
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is schematic structural view of the invention.
Specific implementation mode
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, with reference to
Specific implementation mode, the present invention is further explained.
A kind of electromagnetic induction coil surface smoothness detection device as described in Figure 1, including bearing base 1, positioning fixture
2, carrying cover 3, endless glide 4, directive slide track 5, positioning plate 6, sliding block 7, detector 8 and control circuit 9, wherein bearing base 1
Include bottom plate 101, level meter 102, adjusting bolt 103, irradiated heat device 104 and semiconductor refrigerating with horizontal plane parallelly distribute on
Device 105, irradiated heat device 104 and semiconductor cooling device 105 are at least one, and bottom is distributed on around 101 axis of bottom plate
101 upper surface of plate, level meter 102 is at least one, embedded in 101 upper surface of bottom plate and with 101 upper surface parallelly distribute on of bottom plate, adjust
Bolt 103 at least four, be distributed on 101 lower face of bottom plate and with 101 lower face vertical distribution of bottom plate, positioning fixture 2 at least two
It is a, it is distributed on 1 upper surface of bearing base around 1 axis of bearing base, carrying cover 3 is in " Jiong " font channel-shaped knot for axial cross section
Structure is coated on outside bearing base 1 and constitutes airtight cavity structure with bearing base 1, and bearing base 1 and carrying cover phase 3 are mutual coaxially
Distribution, endless glide 4 at least one cover 3 coaxial distributions embedded in carrying 3 inner surfaces of cover, and with carrying, set in endless glide 4 to
A few sliding block 7, and be connected with each other by sliding block 7 and directive slide track 5, directive slide track 5 passes through turntable mechanism 10 and 7 front end of sliding block
Face is hinged, and 5 axis of directive slide track and 1 upper surface of bearing base are in 0 ° -90 ° angles, and it is at least one fixed to be set on directive slide track 5
Position plate 6, and be connected with each other by positioning plate 6 and detector 8, and it is all provided at least one detector 8 on each positioning plate 6, it detects
First 8 are hinged by turntable mechanism 10 and 6 front end face of positioning plate, and 8 axis of detector and 1 upper surface of bearing base in 0 °-
90 ° of angles, control circuit 9 be embedded in 1 outer surface of bearing base, and respectively with detector 8, turntable mechanism 10 and bearing base 1
Level meter 102, irradiated heat device 104 and semiconductor cooling device 105 are electrically connected.
In the present embodiment, mutually it is slidably connected by walking mechanism 11 between the sliding block 7 and endless glide 4, positioning plate 6
It is mutually slidably connected by walking mechanism 11 and directive slide track 5, the walking mechanism 11 electrically connects with control circuit 9 respectively
It connects.
In the present embodiment, uniformly distributed several sensors in place 12 in the endless glide 4, directive slide track 5, it is described in place
Sensor 12 is electrically connected with control circuit 9.
In the present embodiment, the turntable mechanism 10 is any one in three-dimensional turntable, dimensional turntable, and described is turned
At least one angular transducer 13 is set in platform mechanism 10, the angular transducer 13 is electrically connected with control circuit 9.
In the present embodiment, the detector 8 includes at least one laser displacement sensor 81 and at least one current vortex
Sensor 82, laser displacement sensor 81,82 axis of current vortex sensor in the same detector 8 are mutually parallel distribution, and
When laser displacement sensor 81, the current vortex sensor 82 in same detector 8 are two or more, then each laser position
Displacement sensor 81,82 spaced distribution of current vortex sensor.
In the present embodiment, the control circuit 9 is based on the control circuit based on microcontroller, the control circuit
If at least one serial communication circuit and at least one wireless communication line.
The present invention in specific implementation, first as needed to bearing base, positioning fixture, carrying cover, endless glide, lead
To sliding rail, positioning plate, sliding block, detector and control circuit, then by the assembled level meter of the invention for passing through bearing base
Positioning is adjusted with adjusting bolt, is then electrically connected control circuit and external control circuit, you can completes the present invention's
Installation positioning.
When positioned to Coil Detector, first according to coil diameter to be detected, the position of each positioning fixture is adjusted, it is real
Coil is positioned on bearing base now, and coil is made coaxially to be distributed with bearing base, vehicle with walking machine is then driven by control circuit
On the one hand structure, turntable mechanism and detector operation make detector carry out circular motion around test coil to be checked along endless glide, real
Now to 360 ° of detections on previous level direction, detector is on the other hand made up and down reciprocatingly to be detected along coil axis to be detected,
It realizes and complete detection on vertical direction is carried out to coil surface, to reach the mesh for being detected operation to coil surface quality
's.
In addition to this, it in detection process, is on the one hand used by the laser displacement sensor of detector, current vortex sensor
Different technologies means are detected coil surface, and another aspect laser displacement sensor, current vortex sensor can be real when running
It now keeps carrying out more at a distance between coil surface, prevents from wearing caused by coil and detection head surface or contamination phenomenon is sent out
It is raw.
Simultaneously during detection operation, separately can by irradiated heat device and semiconductor cooling device to detection environment and
The temperature of coil surface to be detected is adjusted, and simulation different operating environment lower coil surface quality variation further increases inspection
Survey precision.
The configuration of the present invention is simple, flexible and convenient to use, versatility is good, runs high degree of automation, can be effectively slow all kinds of
While different structure coil surface flatness detection operation, the working efficiency and precision of detection operation separately can be effectively improved,
And it is significantly reduced in detection process caused by multi-coil body structure surface and damages and pollute.
It should be understood by those skilled in the art that the present invention is not limited to the above embodiments.Above-described embodiment and explanation
Merely illustrating the principles of the invention described in book.Without departing from the spirit and scope of the present invention, the present invention also has
Various changes and modifications.These changes and improvements all fall within the protetion scope of the claimed invention.The claimed scope of the invention
It is defined by the appending claims and its equivalent thereof.
Claims (6)
1. a kind of electromagnetic induction coil surface smoothness detection device, it is characterised in that：The electromagnetic induction coil surface is flat
Whole degree detection device includes bearing base, positioning fixture, carrying cover, endless glide, directive slide track, positioning plate, sliding block, detector
And control circuit, wherein the bearing base and horizontal plane parallelly distribute on include bottom plate, level meter, adjusting bolt, irradiation plus
Thermal and semiconductor cooling device, the irradiated heat device and semiconductor cooling device are at least one, around bottom plate
Axis is distributed on bottom plate upper surface, and the level meter is at least one, is embedded in bottom plate upper surface and parallel with bottom plate upper surface point
Cloth, the adjusting bolt at least four, be distributed on bottom plate lower face and with bottom plate lower face vertical distribution, the locating clip
Tool at least two is distributed on bearing base upper surface around bearing base axis, and the carrying cover is that axial cross section is in " Jiong "
Font groove-like structure, it is outer and constitute airtight cavity structure with bearing base to be coated on bearing base, the bearing base and holds
The mutually coaxial distribution of cover is carried, the endless glide at least one covers coaxial distribution embedded in carrying cover inner surface, and with carrying,
At least one sliding block is set in the endless glide, and is connected with each other by sliding block and directive slide track, and the directive slide track is logical
It is hinged with slip front face to cross turntable mechanism, and directive slide track axis and bearing base upper surface are in 0 ° -90 ° angles, it is described
Set at least one positioning plate on directive slide track, and be connected with each other by positioning plate and detector, and be all provided on each positioning plate to
A few detector, the detector are hinged by turntable mechanism and positioning plate front end face, and detector axis with hold
It is in 0 ° -90 ° angles to carry pedestal upper surface, and the control circuit is embedded in bearing base outer surface, and respectively with detector, turn
The level meter of platform mechanism and bearing base, irradiated heat device and semiconductor cooling device electrical connection.
2. a kind of electromagnetic induction coil surface smoothness detection device according to claim 1, it is characterised in that：Described
It is mutually slidably connected by walking mechanism between sliding block and endless glide, positioning plate is mutually slided by walking mechanism with directive slide track
Connection, the walking mechanism are electrically connected with control circuit respectively.
3. a kind of electromagnetic induction coil surface smoothness detection device according to claim 1, it is characterised in that：Described
Uniformly distributed several sensors in place, the sensors in place are electrically connected with control circuit in endless glide, directive slide track.
4. a kind of electromagnetic induction coil surface smoothness detection device according to claim 1, it is characterised in that：Described
Turntable mechanism is any one in three-dimensional turntable, dimensional turntable, and at least one angle sensor is set on the turntable mechanism
Device, the angular transducer are electrically connected with control circuit.
5. a kind of electromagnetic induction coil surface smoothness detection device according to claim 1, it is characterised in that：Described
Detector includes at least one laser displacement sensor and at least one current vortex sensor, the laser position in the same detector
Displacement sensor, current vortex sensor axis are mutually parallel distribution, and when laser displacement sensor, the current vortex in same detector
When sensor is two or more, then the spaced distribution of each laser displacement sensor, current vortex sensor.
6. a kind of electromagnetic induction coil surface smoothness detection device according to claim 1, it is characterised in that：Described
Control circuit is based on the control circuit based on microcontroller, and the control circuit sets at least one serial communication circuit and extremely
A few wireless communication line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810676446.4A CN108562263B (en) | 2018-06-27 | 2018-06-27 | Electromagnetic induction coil surface flatness detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810676446.4A CN108562263B (en) | 2018-06-27 | 2018-06-27 | Electromagnetic induction coil surface flatness detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108562263A true CN108562263A (en) | 2018-09-21 |
| CN108562263B CN108562263B (en) | 2020-06-12 |
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ID=63554681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810676446.4A Active CN108562263B (en) | 2018-06-27 | 2018-06-27 | Electromagnetic induction coil surface flatness detection device |
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| Country | Link |
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| CN (1) | CN108562263B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706309A (en) * | 2017-10-26 | 2019-05-03 | 中国科学院沈阳自动化研究所 | One kind being based on laser impact intensified plasma stock wave constrained procedure |
| CN110657770A (en) * | 2019-09-06 | 2020-01-07 | 广东兴发环境科技有限公司 | Device for thermally measuring the dimensions of a metal profile during rolling |
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| CN206496728U (en) * | 2016-12-27 | 2017-09-15 | 河北工业大学 | Automate flatness detecting device |
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| CN101726243A (en) * | 2009-12-11 | 2010-06-09 | 武汉科技学院 | Automatic test device of flatness and thickness of metal sheet |
| CN203349743U (en) * | 2013-07-19 | 2013-12-18 | 浙江正泰电器股份有限公司 | Solenoid test tool |
| CN103900509A (en) * | 2014-01-23 | 2014-07-02 | 河海大学常州校区 | Device capable of achieving multidirectional detection |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109706309A (en) * | 2017-10-26 | 2019-05-03 | 中国科学院沈阳自动化研究所 | One kind being based on laser impact intensified plasma stock wave constrained procedure |
| CN109706309B (en) * | 2017-10-26 | 2020-10-09 | 中国科学院沈阳自动化研究所 | Method for strengthening plasma shock wave constraint based on laser shock |
| CN110657770A (en) * | 2019-09-06 | 2020-01-07 | 广东兴发环境科技有限公司 | Device for thermally measuring the dimensions of a metal profile during rolling |
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| Publication number | Publication date |
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| CN108562263B (en) | 2020-06-12 |
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Effective date of registration: 20210125 Address after: 215000 workshops 3 and 4, 555 Dujuan Road, Kunshan Development Zone, Suzhou City, Jiangsu Province Patentee after: KUNSHAN REALEAD AUTOMATION TECHNOLOGY Co.,Ltd. Address before: 215316 room 3, 99 Muye Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN RUILIDE SOFTWARE TECHNOLOGY Co.,Ltd. |
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Address after: 215000 workshops 3 and 4, 555 Dujuan Road, Kunshan Development Zone, Suzhou City, Jiangsu Province Patentee after: Excellence (Kunshan) Automation Technology Co.,Ltd. Address before: 215000 workshops 3 and 4, 555 Dujuan Road, Kunshan Development Zone, Suzhou City, Jiangsu Province Patentee before: KUNSHAN REALEAD AUTOMATION TECHNOLOGY CO.,LTD. |
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