CN108551240B - A kind of hand insertion stator core slot wedge grafting auxiliary device - Google Patents

A kind of hand insertion stator core slot wedge grafting auxiliary device Download PDF

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Publication number
CN108551240B
CN108551240B CN201810458748.4A CN201810458748A CN108551240B CN 108551240 B CN108551240 B CN 108551240B CN 201810458748 A CN201810458748 A CN 201810458748A CN 108551240 B CN108551240 B CN 108551240B
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China
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sliding block
protective frame
slot wedge
slot
stator core
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CN201810458748.4A
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CN108551240A (en
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雷磊
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Taizhou Jiawo Electromechanical Co.,Ltd.
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Individual
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0018Applying slot closure means in the core; Manufacture of slot closure means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a kind of hand insertion electronics iron core slot wedge grafting auxiliary devices, including device noumenon, pedestal is arranged in the bottom of device noumenon, support protective frame is arranged in the top of support protective frame, plate is set on support protective frame, mobile bar is arranged in device noumenon, substrate is arranged in the top of mobile bar, fixed frame is set on substrate, threaded rod and gag lever post are set on fixed frame, and sliding block is arranged in device noumenon, and connecting cylinder is arranged in the bottom of sliding block, connector sleeve is arranged in the bottom of connecting cylinder, and the bottom of connector sleeve is equipped with drill rod.The present invention replaces manpower to press by the effect of auxiliary device, both hands carry out slot wedge grafting step simultaneously, it is more easier when grafting, pass through the self-locking function of screw rod sliding block, drill rod when crimping can be effectively prevent to have a rebound, a large amount of time has been saved, improved work efficiency, device noumenon plays good protective action when operation, ensure that work quality.

Description

A kind of hand insertion stator core slot wedge grafting auxiliary device
Technical field
The present invention relates to field of machining, specifically a kind of hand insertion stator core slot wedge grafting auxiliary device.
Background technique
Motor stator is the stationary part of motor.Stator is by stator core, stator winding and base three parts group At.
The main function of stator is to generate rotating excitation field, and the main function of rotor is to be cut in rotating excitation field by the magnetic line of force Undercutting and generate (output) electric current.
Motor slot wedge product point 3240 epoxy fabric swatch slot wedges (Epoxy board slot wedge) draws allocating slot wedge, magnetism Slot wedge (Magnetic slot wedge), organosilicon slot wedge, semiconductor slot wedge, 4330 molding slot contracts, diphenyl ether slot contract, can fit Close the needs of various types and class of insulation motor.
The copper factor of some motors is higher at present, needs hand insertion at this time, because the mechanical line of fall will cause the thing of broken string Therefore therefore hand insertion be essential.Working efficiency is relatively low when hand insertion operates at present, because of copper factor Height, hand insertion difficulty is big, requires operation also high, and work when is that left hand holds work drill rod, is plugged into stator slot Then inside firmly presses down, the right hand is also required to assist crimping operation with an auxiliary pricker in the process, crimps out one The right hand takes slot wedge when crack, slot wedge is injected in seam, left hand extracts drill rod out, and a slot wedge grafting finishes at this time, entirely It is very easy to following problem occur in operating process:
1, two hands operate simultaneously, and to high operation requirements, the harmony of both hands will be got well, and operation is relatively more, are easy Existing both hands matching problem causes grafting work to be difficult to complete.
2, due to the phenomenon that being singlehanded crimping, being easy to appear rebound when crimping, causing slot wedge and inserting can not get through, and need Will grafting slot wedge again, cause to waste the plenty of time, working efficiency is low.
3, it is carried out on the table when grafting slot wedge, is easy to appear workbench and coil phase mutual friction, occurred The impaired phenomenon of enameled wire.
For disadvantage mentioned above, need to improve manual inserting-coil process.
Summary of the invention
It is above-mentioned to solve the purpose of the present invention is to provide a kind of hand insertion stator core slot wedge grafting auxiliary device The problem of being proposed in background technique.
To achieve the above object, the invention provides the following technical scheme:
A kind of hand insertion stator core slot wedge grafting auxiliary device, including device noumenon, the bottom of described device ontology Pedestal is arranged in portion, and the top of the pedestal is arranged support protective frame, passes through the side of welding between the support protective frame and pedestal Formula is fixedly connected, and plate is arranged on the support protective frame, and the first slideway, institute are arranged on the side wall at the top of the support protective frame It states and is fixed between the first slideway and support protective frame by screw, fixed cross beam is arranged in the middle position of support protective frame, described It is welded to connect between fixed cross beam and support protective frame, the second slideway is set on the outer wall of the fixed cross beam, described second is sliding It is fixed between road and fixed cross beam by screw, mobile bar is arranged in described device ontology, and movement is arranged in the bottom of the mobile bar Sleeve, the mobile bar are plugged on the inside of moving sleeve, and the inside of the mobile bar is equipped with pulley, and the pulley setting is the The inside of one slideway is slidably connected between mobile bar and the first slideway by the effect of pulley, and the moving sleeve and second is slided Be also to be slidably connected between road by the effect of pulley, the top of the mobile bar is arranged substrate, the substrate and mobile bar it Between be welded to connect, fixed frame is set on substrate, is fixedly connected by welding between the fixed frame and substrate, it is described solid Determine that threaded rod and gag lever post are arranged on frame, sliding block is arranged in described device ontology, and the middle position on substrate corresponds to the position of sliding block Through slot is set, and the sliding block passes through the through slot on substrate, is connected between sliding block and threaded rod by screw-type, sliding block and gag lever post Between be slidably connected, connecting cylinder is arranged in the bottom of the sliding block, and the connecting cylinder is socketed on sliding block, between connecting cylinder and sliding block It is flexibly connected, connector sleeve is arranged in the bottom of the connecting cylinder, passes through screw threads for fastening, the company between the connector sleeve and connecting cylinder The bottom of female connector is equipped with drill rod, is welded to connect between drill rod and connector sleeve.
As a further solution of the present invention: rubber pad, the rubber pad is arranged in the bottom on the inside of the support protective frame Connection is pasted by the effect of glue between pedestal.
As a further solution of the present invention: the plate is sector structure, and plate is arranged on the inside of support protective frame On end, while plate is equipped with rubber sheath, and connection is pasted between the rubber sheath and plate.
As a further solution of the present invention: slot is set on the side wall of the support protective frame, and the slot is from upper past Lower setting four, plate is plugged on the inside of slot.
As a further solution of the present invention: the upper surface of substrate is arranged in the threaded rod, and gag lever post is arranged in substrate Lower end surface, be rotatablely connected between threaded rod and fixed frame by the effect of bearing, passed through between the gag lever post and fixed frame The mode of welding is fixedly connected.
As a further solution of the present invention: rolled round is arranged in described device ontology, between the output shaft and mobile bar of rolled round It is the effect rotation connection by bearing, it is solid by the effect of shaft coupling between the output shaft end and threaded rod of the rolled round Fixed connection.
As a further solution of the present invention: the side of connecting cylinder is provided with tightening knob, the tightening knob with connect It is connected through a screw thread, is fixed between connecting cylinder and sliding block by the effect of tightening knob, the tightening knob is set between cylinder Set two.
As a further solution of the present invention: as further scheme of the invention: rubber is arranged in the bottom of the drill rod Rubber plug head is connected between rubber chock plug and drill rod by glue.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention replaces manpower to press by the effect of auxiliary device, is released in operation with by the hand solution of employee Come, both hands carry out slot wedge grafting step simultaneously, and grafting when is more easier.
2, device noumenon uses the mode of screw rod sliding block to complete extrusion operation, because screw rod sliding block is with self-locking Function can effectively prevent drill rod when crimping to have a rebound, and slot wedge grafting work is avoided to occur not continuing when not completing The phenomenon that operation, has saved a large amount of time, to improve work efficiency.
3, device noumenon stator core when operation prevents from playing good in the inside of support protective frame always Protective action avoids the coil wear phenomenon for directly operating appearance on the table, ensure that work quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of hand insertion stator core slot wedge grafting auxiliary device.
Fig. 2 is the structural schematic diagram of hand insertion stator core slot wedge grafting auxiliary device centerboard.
Fig. 3 is the side view of support protective frame in hand insertion stator core slot wedge grafting auxiliary device.
Fig. 4 is the schematic diagram that crimping operates structure division in hand insertion stator core slot wedge grafting auxiliary device.
In figure: 1- pedestal, 2- support protective frame, 3- rubber pad, 4- plate, 5- rubber sheath, the first slideway of 6-, 7- are fixed Crossbeam, the second slideway of 8-, 9- mobile bar, 10- moving sleeve, 11- substrate, 12- rolled round, 13- slot, 14- fixed frame, 15- spiral shell Rasp bar, 16- gag lever post, 17- sliding block, 18- connecting cylinder, 19- tightening knob, 20- connector sleeve, 21- drill rod, 22- rubber chock plug.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Fig. 1-4, a kind of hand insertion stator core slot wedge grafting auxiliary device, including device noumenon are please referred to, it is described Pedestal 1 is arranged in the bottom of device noumenon, and support protective frame 2, the support protective frame 2 and pedestal 1 is arranged in the top of the pedestal 1 Between be fixedly connected by welding, the bottom of 2 inside of the support protective frame is arranged rubber pad 3, the rubber pad 3 with Connection is pasted by the effect of glue between pedestal 1, plate 4 is set on the support protective frame 2, the plate 4 is fan-shaped knot Structure, plate 4 are arranged on the end of the inside of support protective frame 2, while plate is equipped with rubber sheath 5, the rubber sheath 5 with Connection is pasted between plate 4, slot 13 is set on the side wall of the support protective frame 2, the slot 13 is arranged four from top to bottom A, plate 4 is plugged on the inside of slot 13, is arranged the first slideway 6 on the side wall at 2 top of support protective frame, and described first It is fixed between slideway 6 and support protective frame 2 by screw, fixed cross beam 7 is arranged in the middle position of support protective frame 2, described solid Determine to be welded to connect between crossbeam 7 and support protective frame 2, the second slideway 8 is set on the outer wall of the fixed cross beam 7, described second It is fixed between slideway 8 and fixed cross beam 7 by screw, mobile bar 9 is arranged in described device ontology, and the bottom of mobile bar 9, which is arranged, to be moved Moving sleeve 10, the mobile bar 9 are plugged on the inside of moving sleeve 10, and the inside of the mobile bar 9 is equipped with pulley, the pulley The inside of first slideway 6 is set, is slidably connected between mobile bar 9 and the first slideway 6 by the effect of pulley, the movable sleeving It is also to be slidably connected between cylinder 10 and the second slideway 8 by the effect of pulley, substrate 11, institute is arranged in the top of the mobile bar 9 It states and is welded to connect between substrate 11 and mobile bar 9, fixed frame 14 is set on substrate 11, lead between the fixed frame 14 and substrate 11 The mode for crossing welding is fixedly connected, and threaded rod 15 and gag lever post 16 are arranged on the fixed frame 14, and the setting of threaded rod 15 exists The lower end surface of substrate 11 is arranged in the upper surface of substrate 11, gag lever post 16, passes through bearing between threaded rod 15 and fixed frame 14 Rolled round 12 is arranged in effect rotation connection, described device ontology, is the work by bearing between the output shaft and mobile bar 9 of rolled round 12 With rotation connection, it is fixedly connected between the output shaft end and threaded rod 15 of the rolled round 12 by the effect of shaft coupling, institute It states and is fixedly connected by welding between gag lever post 16 and fixed frame 14, sliding block 17, substrate 11 is arranged in described device ontology On middle position correspond to the position setting through slot of sliding block 17, the sliding block 17 passes through the through slot on substrate 11, sliding block 17 and spiral shell It is connected between rasp bar 15 by screw-type, is slidably connected between sliding block 17 and gag lever post 16, the bottom of the sliding block 17, which is arranged, to be connected Connect cylinder 18, the connecting cylinder 18 are socketed on sliding block 17, are flexibly connected between connecting cylinder 18 and sliding block 17, the side of connecting cylinder 18 Be provided with tightening knob 19, be connected through a screw thread between the tightening knob 19 and connecting cylinder 18, connecting cylinder 18 and sliding block 17 it Between be fixed by the effect of tightening knob 19, the tightening knob 19 is arranged two, the bottom setting of the connecting cylinder 18 Connector sleeve 20, by screw threads for fastening between the connector sleeve 20 and connecting cylinder 18, the bottom of the connector sleeve 20 is equipped with drill rod 21, It is welded to connect between drill rod 21 and connector sleeve 20, rubber chock plug 22, rubber chock plug 22 and drill rod is arranged in the bottom of the drill rod 21 It is connected between 21 by glue, rubber chock plug 22 plays protective action.
The working principle of the invention is:
Plate 4 to select the slot 13 of proper height, and is plugged into slot by the first step, the thickness according to stator core In 13, the mode of selection is that stator core makes a comparison in the side of support protective frame 2, knows stator iron by way of contrast The coil of core bottom arrives at the bottom of support protective frame 2 and does not contact with rubber pad 3, writes down height at this time, then inserts plate 4 Enter in the slot 13 of corresponding height, if slot 13 and height be not corresponding, insertion force measures first slot 13 of elevation-over In, plate 4 is installed in this way.
Second step is installed and stator core is placed in support protective frame 2 after plate 4, and placement when needs to infuse Anticipate stator core on coil should not with plate 4 mutually collide, therefore place when need suitably by the position of plate 4 into Row adjustment, is mutually not in contact with each other by adjusting the insertion depth of plate 4 to control plate 4 with stator core.
Third step places the preparation that stator core can carry out the work of slot wedge grafting later.First to drill rod 21 are polished, so that absolutely not burr on drill rod 21, keeps smooth, then drill rod 21 is installed to the bottom of connecting cylinder 18, Connecting cylinder 18 is adjusted after installing and arrives highest point, is fixed the position of connecting cylinder 18 by tightening knob 19, shake is shaken Wheel 12 says that sliding block 17 adjusts the position for arriving right end under the action of screw rod, and preparation is completed at this time.
4th step, this step are to carry out crimping operation, i.e. preparation grafting slot wedge, first shake rolled round 12, and drill rod 21 is adjusted The surface for being placed exactly in stator core notch position is saved, the height of connecting cylinder 18 is then adjusted, because of connecting cylinder 18 and cunning Block 17 is slidably connected, and connecting cylinder 18 is socketed on sliding block 17, and only needing to move up and down connecting cylinder 18 at this time can adjust The height of connecting cylinder 18 is saved, the bottom end face to the bottom of drill rod 21 right through stator core is adjusted, then by tight Gu knob 19 fixes connecting cylinder 18 and the position of sliding block 17, rolled round 12 is shaken again at this time, band movable slider 17 is past to be moved left, The coiling inside stator slot is squeezed by drill rod 21, extruding when only needs the seam for occurring smoothly placing slot wedge Gap at this time enters slot wedge grafting, then unclamps tightening knob 19, up mentions connecting cylinder 18, and with thumb limiting groove Wedge position, avoids slot wedge from up moving, and the slot wedge grafting of a stator slot finishes at this time, and remaining stator slot repeats the 4th step behaviour Work.
The present invention replaces manpower to press by the effect of auxiliary device, is released in operation with by the hand solution of employee Come, both hands carry out slot wedge grafting step simultaneously, and grafting when is more easier, while device noumenon uses screw rod sliding block Mode completes extrusion operation, because screw rod sliding block has self-locking function, drill rod 21 when crimping can be effectively prevent to go out It now rebounds, avoids slot wedge grafting work from the phenomenon that can not continuing operation occur when not completing, a large amount of time has been saved, to mention High working efficiency, device noumenon stator core when operation prevent from playing good in the inside of support protective frame 2 always Good protective action avoids the coil wear phenomenon for directly operating appearance on the table, ensure that work quality.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective It makes a variety of changes.

Claims (8)

1. a kind of hand insertion stator core slot wedge grafting auxiliary device, including device noumenon, the bottom of described device ontology It is arranged pedestal (1), support protective frame (2) are arranged in the top of the pedestal (1), between the support protective frame (2) and pedestal (1) It is fixedly connected by welding, which is characterized in that plate (4) are set on the support protective frame (2), the support protection It is arranged on side wall at the top of frame (2) the first slideway (6), it is solid by screw between first slideway (6) and support protective frame (2) Fixed, fixed cross beam (7) are arranged in the middle position of support protective frame (2), between the fixed cross beam (7) and support protective frame (2) It is welded to connect, is arranged the second slideway (8) on the outer wall of the fixed cross beam (7), second slideway (8) and fixed cross beam (7) Between fixed by screw, mobile bar (9) are arranged in described device ontology, and moving sleeve is arranged in the bottom of the mobile bar (9) (10), the mobile bar (9) is plugged on the inside of moving sleeve (10), and the inside of the mobile bar (9) is equipped with pulley, the cunning Wheel setting is slidably connected between the inside of the first slideway (6), mobile bar (9) and the first slideway (6) by the effect of pulley, institute Stating is also to be slidably connected between moving sleeve (10) and the second slideway (8) by the effect of pulley, the top of the mobile bar (9) It is arranged substrate (11), is welded to connect between the substrate (11) and mobile bar (9), fixed frame (14) is set on substrate (11), institute It states and is fixedly connected by welding between fixed frame (14) and substrate (11), threaded rod is set on the fixed frame (14) (15) and sliding block (17) are arranged in gag lever post (16), described device ontology, and the middle position on substrate (11) corresponds to sliding block (17) Through slot is arranged in position, and the sliding block (17) passes through the through slot on substrate (11), passes through silk between sliding block (17) and threaded rod (15) Rod-type connection, is slidably connected between sliding block (17) and gag lever post (16), and connecting cylinder (18) are arranged in the bottom of the sliding block (17), institute It states connecting cylinder (18) to be socketed on sliding block (17), be flexibly connected between connecting cylinder (18) and sliding block (17), the connecting cylinder (18) Bottom be arranged connector sleeve (20), between the connector sleeve (20) and connecting cylinder (18) pass through screw threads for fastening, the connector sleeve (20) bottom is equipped with drill rod (21), is welded to connect between drill rod (21) and connector sleeve (20).
2. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the branch It supports the bottom on the inside of protective frame (2) and rubber pad (3) is set, it is viscous by the effect of glue between the rubber pad (3) and pedestal (1) Patch connection.
3. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that described to insert Plate (4) is sector structure, and plate (4) is arranged on the end on the inside of support protective frame (2), while plate (4) is equipped with rubber Sheath (5) pastes connection between the rubber sheath (5) and plate (4).
4. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the branch It supports and slot (13) is set on the side wall of protective frame (2), the slot (13) is arranged four from top to bottom, and plate (4) is plugged on slotting The inside of slot (13).
5. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the spiral shell Rasp bar (15) setting in the upper surface of substrate (11), gag lever post (16) setting in the lower end surface of substrate (11), threaded rod (15) with It is rotatablely connected between fixed frame (14) by the effect of bearing, passes through welding between the gag lever post (16) and fixed frame (14) Mode is fixedly connected.
6. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the dress Ontology setting rolled round (12) is set, is the effect rotation connection by bearing between the output shaft and mobile bar (9) of rolled round (12), It is fixedly connected between the output shaft end of the rolled round (12) and threaded rod (15) by the effect of shaft coupling.
7. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the company The side of connect cylinder (18) is provided with tightening knob (19), is connected between the tightening knob (19) and connecting cylinder (18) by screw thread It connects, is fixed between connecting cylinder (18) and sliding block (17) by the effect of tightening knob (19), the tightening knob (19) sets Set two.
8. hand insertion stator core according to claim 1 slot wedge grafting auxiliary device, which is characterized in that the steel Rubber chock plug (22) are arranged in the bottom of pricker (21), are connect between rubber chock plug (22) and drill rod (21) by glue.
CN201810458748.4A 2018-05-15 2018-05-15 A kind of hand insertion stator core slot wedge grafting auxiliary device Active CN108551240B (en)

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CN108551240B true CN108551240B (en) 2019-09-17

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1142132A (en) * 1995-06-08 1997-02-05 Abb管理有限公司 Slot-wedge pressing device for rotating motor
JP2006050893A (en) * 2004-08-03 2006-02-16 General Electric Co <Ge> Apparatus and method for eliminating wedge of stator core of electrical machine
CN201557027U (en) * 2009-06-25 2010-08-18 章宏亮 Rotor slot wedge ring automatic insertion machine
CN201869045U (en) * 2010-12-12 2011-06-15 南车株洲电机有限公司 Tool for pushing in slot wedge
CN201877972U (en) * 2010-08-03 2011-06-22 株洲高新技术产业开发区壹星科技有限公司 Motor slot wedge-embedding device
CN105762993A (en) * 2016-03-29 2016-07-13 杭州九维电机有限公司 Motor stator slot-sealing mechanism and motor stator slot-sealing machine
CN107508434A (en) * 2017-08-15 2017-12-22 孙文站 A kind of dual-axle motor automatic detection prepressing device
CN107659074A (en) * 2017-10-30 2018-02-02 河南高盛企业管理咨询有限公司 A kind of fine copper wire applied to silica gel hose, which is worn, connects servicing unit

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030217625A1 (en) * 2002-05-22 2003-11-27 Hatley Kenneth J. Method and apparatus for sizing stator wedge slides

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1142132A (en) * 1995-06-08 1997-02-05 Abb管理有限公司 Slot-wedge pressing device for rotating motor
JP2006050893A (en) * 2004-08-03 2006-02-16 General Electric Co <Ge> Apparatus and method for eliminating wedge of stator core of electrical machine
CN201557027U (en) * 2009-06-25 2010-08-18 章宏亮 Rotor slot wedge ring automatic insertion machine
CN201877972U (en) * 2010-08-03 2011-06-22 株洲高新技术产业开发区壹星科技有限公司 Motor slot wedge-embedding device
CN201869045U (en) * 2010-12-12 2011-06-15 南车株洲电机有限公司 Tool for pushing in slot wedge
CN105762993A (en) * 2016-03-29 2016-07-13 杭州九维电机有限公司 Motor stator slot-sealing mechanism and motor stator slot-sealing machine
CN107508434A (en) * 2017-08-15 2017-12-22 孙文站 A kind of dual-axle motor automatic detection prepressing device
CN107659074A (en) * 2017-10-30 2018-02-02 河南高盛企业管理咨询有限公司 A kind of fine copper wire applied to silica gel hose, which is worn, connects servicing unit

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Address after: 318000 Building 3, 102, Industrial Transformation and Upgrading Demonstration Park, No. 318 Chenguang Road, East New Area, Wenling City, Taizhou City, Zhejiang Province

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Address before: 225500 261 people's road, Jiangyan District, Taizhou, Jiangsu

Patentee before: Lei Lei

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