CN108549356A - A kind of production survey method of automation controller for road lamp - Google Patents
A kind of production survey method of automation controller for road lamp Download PDFInfo
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- CN108549356A CN108549356A CN201810237104.2A CN201810237104A CN108549356A CN 108549356 A CN108549356 A CN 108549356A CN 201810237104 A CN201810237104 A CN 201810237104A CN 108549356 A CN108549356 A CN 108549356A
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- road lamp
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Circuit Arrangement For Electric Light Sources In General (AREA)
Abstract
The invention discloses a kind of productions of automation controller for road lamp to survey method, efficiency is surveyed in the production that controller for road lamp can be improved, and method is surveyed in the production of high degree of automation, this controller for road lamp, coordinate the software systems of host computer, the photosensitive tube deviation calibration before can dispatching from the factory to each controller for road lamp.Systematic test is done for the hardware of product, only needs host computer serial ports to send the instruction started and relevant parameter, you can be automatically finished.Operating result feeds back to host computer also by serial ports, on the screen intuitive display, and the process of entire calibration plus test is no more than 4 seconds, can four circuit boards（Four layouts）It is carried out at the same time operation, nearly one second of efficiency one.
Description
Technical field
The present invention relates to the productions of automation controller for road lamp to survey method more particularly to a kind of production of automation controller for road lamp
Survey method.
Background technology
City public lighting has accounted for 30% ratio in China illuminates power consumption total amount, due to city night electricity consumption
Greatly, rate of load condensate is high, for control cost, by the street lamp control with functions such as backstage real time monitoring, the break-makes for managing road lamp power supply
Device processed, is placed on inside street lamp post, by being connect with the original power supply of street lamp, plays the effect of energy-saving and emission-reduction.
Only have the function of that break-make power supply, controller for road lamp of today are changed by upgrading compared to traditional controller for road lamp
It makes, the functions such as photosensitive sensor, telecommunication technique can be utilized, to street lamp keying, street lamp surrounding brightness, marginal ray, with
And the failure to street lamp itself（Such as over-pressed, under-voltage, overcurrent）Etc. parameters carry out in real time monitor, alert.
In order to ensure the product quality of the controller for road lamp after upgrading, it is necessary to carry out stringent detection to product when producing
With control multiple detection, calibration, effect are carried out for different circuit modules since improved controller for road lamp function is various
Rate is low, cannot be satisfied the supply of material of large area, and therefore, it is necessary to survey method to the production originally having a single function to be improved.
Invention content
For overcome the deficiencies in the prior art, one of the objects of the present invention is to provide a kind of automation controller for road lamp
Survey method is produced, efficiency, high degree of automation are surveyed in the production that can improve controller for road lamp.
An object of the present invention adopts the following technical scheme that realization：A kind of production survey method of automation controller for road lamp,
Step 1：Controller for road lamp to be measured is plugged into serial ports, connect host computer and opens test software；
Step 2：Click starts, IP and PAN ID are written in test software, and issue firmware version；
Step 3：After test software confirms that tested controller for road lamp firmware version is correct, it is tested controller for road lamp serial ports output
" PASS ", enters step 4；
If tested controller for road lamp firmware version mistake, is tested controller for road lamp serial ports output " FAIL ", stop test；
Step 4：Light source switch boards power on, and are defaulted as standard sources；
Photosensitive tube receives luminance signal, which is set as basic parameter by brightness acquisition module；
After calibrating successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 5, if calibration failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 5：Light source switch boards are switched to low-light (level), are closed from light sensing electric relay and record flag bit；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 6, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 6：Light source switch boards pin receives high level, and light source switch boards automatically switch to high illumination, from light sensing electric relay
It opens and records flag bit；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 7, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 7：Whether software detection voltage, electric current are in preset error range；
Voltage, electric current are in preset error range, are tested controller for road lamp serial ports output " PASS ", enter step 8, electricity
Pressure, electric current are in outside preset error range, then are tested controller for road lamp serial ports output " FAIL ", stop test；
Step 8：Software executes SOS instructions and continuous acquisition current parameters, judges whether curent change process is " small → big "；
Curent change process is " small → big ", is tested controller for road lamp serial ports output " PASS ", enters step 9, is otherwise tested road
Lamp controller serial ports exports " FAIL ", stops test；
Step 9：Test terminates, and is tested controller for road lamp serial ports output " Test PASS ", is tested controller for road lamp serial ports output
PAN ID, MAC Address and Internet of Things card number.
Further, in the step 4, the sampling number of brightness acquisition module is at least 5 times, and is completed in 2 seconds
Sampling.
Further, in the step 8, the sampling number of current parameters is at least 10 times, and sampling is completed in 2 seconds.
Further, in the step 1 to step 9, when tested controller for road lamp serial ports does not export " PASS " in 5 seconds, then by
It surveys controller for road lamp serial ports and exports " FAIL " automatically.
Compared with prior art, the beneficial effects of the present invention are：
1, this production survey method high degree of automation, feature-rich, a key can be completed, and production is surveyed efficient；
2, production survey process contains calibration and test two parts simultaneously, more complete；
3, production, which is surveyed, requires strictly, and ensure product goes out yield and quality.
Above description is only the general introduction of technical solution of the present invention, in order to better understand the technical means of the present invention,
And can be implemented in accordance with the contents of the specification, and in order to allow the above and other objects, features and advantages of the present invention can
It is clearer and more comprehensible, it is special below to lift preferred embodiment, and coordinate attached drawing, detailed description are as follows.
Description of the drawings
Fig. 1 is the flow diagram of the present embodiment.
Specific implementation mode
In the following, in conjunction with attached drawing and specific implementation mode, the present invention is described further, it should be noted that not
Under the premise of conflicting, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination
Example.
It should be noted that when component is referred to as " being fixed on " another component, it can be directly on another component
Or there may also be components placed in the middle.When a component is considered as " connection " another component, it can be directly connected to
To another component or it may be simultaneously present component placed in the middle.When a component is considered as " being set to " another component, it
Can be set up directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical
", " horizontal ", "left", "right" and similar statement for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the Listed Items of pass.
Tested controller for road lamp in the present embodiment includes brightness acquisition circuit module in circuit module（It utilizes
Photosensitive tube collects the brightness of street lamp surrounding enviroment, the ginsengs such as light keying, brightness regulation to for processor provide automation
Number foundation）, power parameter acquisition module, relay on-off circuit module, 0-10V output circuit modules etc..
Referring to Fig. 1, method is surveyed in a kind of production of automation controller for road lamp, when a certain test in each step starts
（Some programs are spontaneous, some reception external command triggerings）, first output test content.
Step 1：Controller for road lamp to be measured is plugged into serial ports, connect host computer and opens test software；
Step 2：Click starts, IP and PAN ID are written in test software, and issue firmware version, and when executing this step, production is surveyed
Upper computer software should first configure；
Step 3：After test software confirms that tested controller for road lamp firmware version is correct, it is tested controller for road lamp serial ports output
" PASS ", enters step 4, and before executing this step, relay acquiescence is opened, and production survey pattern, which is preferably given tacit consent to, does not look for network, carries
High yield surveys efficiency；
If tested controller for road lamp firmware version mistake, is tested controller for road lamp serial ports output " FAIL ", stop test；
Step 4：Light source switch boards power on, and are defaulted as standard sources；
Photosensitive tube receives luminance signal, which is set as basic parameter by brightness acquisition module；
After calibrating successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 5, if calibration failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 5：Light source switch boards are switched to low-light (level), are closed from light sensing electric relay and record flag bit；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 6, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 6：Light source switch boards pin receives high level, and light source switch boards automatically switch to high illumination, from light sensing electric relay
Flag bit is opened and records, in use, judge whether to light street lamp；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 7, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 7：Whether software detection voltage, electric current are in preset error range；
Voltage, electric current are in preset error range, are tested controller for road lamp serial ports output " PASS ", enter step 8, electricity
Pressure, electric current are in outside preset error range, then are tested controller for road lamp serial ports output " FAIL ", are stopped test, are being executed sheet
In the detection of step, system default voltage be 210V between 230V, electric current is in 5mA between 20mA；
Step 8：Software executes SOS instructions and continuous acquisition current parameters, judges whether curent change process is " small → big "（This
Place it should be noted that, SOS instructions are a what's new in tested controller for road lamp, can be controlled by remote administrative interface
Street lamp enters SOS bright light patterns, and can send instruction at any time and exit and restore to normal illumination mode, and SOS bright lights pattern is real
The breath light operation that border is period 2s or so, achievees the effect that alarm and evacuation crowd and purpose）；
Curent change process is " small → big ", is tested controller for road lamp serial ports output " PASS ", enters step 9, is otherwise tested road
Lamp controller serial ports exports " FAIL ", stops test；
Step 9：Test terminates, and controller for road lamp serial ports output " Test PASS " is tested, at this point, controller for road lamp is completed and led to
Detection is crossed, controller for road lamp serial ports output PAN ID, MAC Address and Internet of Things card number are tested.
In the above detecting step, when occurring being tested controller for road lamp serial ports output " FAIL ", after stopping test, it is tested street lamp
Controller is fixed tentatively as substandard product, is judged to destroy by testing staff, is reprocessed or take other processing schemes.
In addition, in order to further increase the efficiency that production is surveyed, the quality of product, in step 4, order brightness are strictly controlled
The sampling number of acquisition module is at least 5 times, and judges multiple repairing weld data with the presence or absence of fluctuation on a large scale, to by judging
Whether sampling is accurate, while requiring to complete sampling in 2 seconds, ensures the efficiency of detecting step.
In step 8, the sampling number of current parameters is at least 10 times, and sampling is completed in 2 seconds, similarly, need to judge more
Secondary sampled data whether there is in normal condition range, to by judging whether tested controller for road lamp is qualified, requires simultaneously
This detection is completed in 2 seconds, ensures detection efficiency.
In step 1 to step 9, when tested controller for road lamp serial ports does not export " PASS " in 5 seconds, then it is tested controller for road lamp string
The automatic output " FAIL " of mouth, when being surveyed to improve production, to the quality requirement of product, in addition to producing and surveying software fault lamp factor, 5 seconds are not
The test product for exporting " PASS " there will necessarily be certain links in the production processes such as the bad, pcb board of electric elements quality and not add
Work in place, causes the reaction time excessively slow, or can not feed back testing result, and therefore, this kind of product must can not cross inspection.
Method is surveyed in the production of this controller for road lamp, is coordinated the software systems of host computer, can be made to each controller for road lamp
Photosensitive tube deviation calibration before factory.Systematic test is done for the hardware of product.
Host computer serial ports is only needed to send the instruction started and relevant parameter, you can be automatically finished.Operating result also by
Serial ports feeds back to host computer, on the screen intuitive display.
The process of entire calibration plus test is no more than 4 seconds, can four circuit boards（Four layouts）It is carried out at the same time operation, efficiency is close
One second one.
The above embodiment is only the preferred embodiment of the present invention, and the scope of protection of the present invention is not limited thereto,
The variation and replacement for any unsubstantiality that those skilled in the art is done on the basis of the present invention belong to institute of the present invention
Claimed range.
Claims (4)
1. method is surveyed in a kind of production of automation controller for road lamp, it is characterised in that：
Step 1：Controller for road lamp to be measured is plugged into serial ports, connect host computer and opens test software；
Step 2：Click starts, IP and PAN ID are written in test software, and issue firmware version；
Step 3：After test software confirms that tested controller for road lamp firmware version is correct, it is tested controller for road lamp serial ports output
" PASS ", enters step 4；
If tested controller for road lamp firmware version mistake, is tested controller for road lamp serial ports output " FAIL ", stop test；
Step 4：Light source switch boards power on, and are defaulted as standard sources；
Photosensitive tube receives luminance signal, which is set as basic parameter by brightness acquisition module；
After calibrating successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 5, if calibration failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 5：Light source switch boards are switched to low-light (level), are closed from light sensing electric relay and record flag bit；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 6, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 6：Light source switch boards pin receives high level, and light source switch boards automatically switch to high illumination, from light sensing electric relay
It opens and records flag bit；
After recording successfully, it is tested controller for road lamp serial ports output " PASS ", enters step 7, if record failure, is tested street lamp control
Device serial ports processed exports " FAIL ", stops test；
Step 7：Whether software detection voltage, electric current are in preset error range；
Voltage, electric current are in preset error range, are tested controller for road lamp serial ports output " PASS ", enter step 8, electricity
Pressure, electric current are in outside preset error range, then are tested controller for road lamp serial ports output " FAIL ", stop test；
Step 8：Software executes SOS instructions and continuous acquisition current parameters, judges whether curent change process is " small → big "；
Curent change process is " small → big ", is tested controller for road lamp serial ports output " PASS ", enters step 9, is otherwise tested road
Lamp controller serial ports exports " FAIL ", stops test；
Step 9：Test terminates, and is tested controller for road lamp serial ports output " Test PASS ", is tested controller for road lamp serial ports output
PAN ID, MAC Address and Internet of Things card number.
2. method is surveyed in the production of automation controller for road lamp according to claim 1, it is characterised in that：In the step 4, light
The sampling number of brightness acquisition module is at least 5 times, and sampling is completed in 2 seconds.
3. method is surveyed in the production of automation controller for road lamp according to claim 1, it is characterised in that：In the step 8, electricity
The sampling number of stream parameter is at least 10 times, and sampling is completed in 2 seconds.
4. method is surveyed in the production of automation controller for road lamp according to claim 1, it is characterised in that：The step 1 is to step
In rapid 9, when tested controller for road lamp serial ports does not export " PASS " in 5 seconds, then tested controller for road lamp serial ports exports " FAIL " automatically.
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| CN201810237104.2A CN108549356B (en) | 2018-03-21 | 2018-03-21 | Production testing method of automatic street lamp controller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810237104.2A CN108549356B (en) | 2018-03-21 | 2018-03-21 | Production testing method of automatic street lamp controller |
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Cited By (4)
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| CN109447291A (en) * | 2018-11-22 | 2019-03-08 | 奥士康科技股份有限公司 | A kind of method of detection device multimachine network line shared data |
| CN110320897A (en) * | 2019-08-15 | 2019-10-11 | 厦门城光联链科技有限公司 | A kind of solar street lamp controller production test tooling and test method |
| CN112486146A (en) * | 2020-12-07 | 2021-03-12 | 合安科技技术有限公司 | Quality detection method for street lamp controller and corresponding detection terminal |
| CN117193258A (en) * | 2023-10-10 | 2023-12-08 | 朗戈智能***(上海)有限公司 | Automatic detection method, equipment and computer readable medium for light-operated controller |
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