CN108543767A - Ultrasonic Intelligent washer - Google Patents
Ultrasonic Intelligent washer Download PDFInfo
- Publication number
- CN108543767A CN108543767A CN201810340797.8A CN201810340797A CN108543767A CN 108543767 A CN108543767 A CN 108543767A CN 201810340797 A CN201810340797 A CN 201810340797A CN 108543767 A CN108543767 A CN 108543767A
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- CN
- China
- Prior art keywords
- workpiece
- dirt
- ultrasonic
- ring
- holder
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/94—Investigating contamination, e.g. dust
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention belongs to cleaning device fields, more particularly to a kind of Ultrasonic Intelligent washer, including structures such as ring-like holder, dirt detection device, motor, conveyer belt, cavitation reinforcement device, infrared detecting device, supersonic generator and controllers, when the position and amount for detecting dirt, cleaning equipment is moved by motor to clear up dirt, according to how much decision cleaning device residence times of amount of contaminants.After for clearance, workpiece is removed into rinse bath, and waits next workpiece for clearance, the dirt of workpiece surface is positioned by dirt monitoring device, and a large amount of vacuole is generated to clean dirt, to achieve the effect that equably to clean workpiece using ultrasonic wave cavitation reinforcement device.
Description
Technical field
The invention belongs to cleaning device field, more particularly to a kind of Ultrasonic Intelligent washer.
Background technology
Ultrasonic cleaning is using cavitation, acceleration effect and the direct flow effect of ultrasonic wave in a liquid to liquid
It directly, is indirectly acted on dirt, so that crud layer is disperseed, such as flower, remove and reach cleaning purpose.
The patented product Ultrasonic Intelligent washer of Independent Administrative Leged Industrial Technology Complex Inst utilizes multiple ultrasounds
The interference wave that sound source generates variation is cleaned (referenced patent document CN102883828A)
Chinese Academy of Sciences's acoustic investigation patented product ultrasonic cavitation intensifying device mend air-filled nucleus in a liquid with enhance excusing from death
Cavitation effect (referenced patent document CN103831270B)
Invention content
The present invention provides a kind of Ultrasonic Intelligent washers, can be according to the dirt of cleaned body surface different zones
The different amounts of object allow the cavity flow in liquid to have different mobile routes.To the uniform cleaning for realizing object, clean effect
It is good.
Ultrasonic Intelligent washer includes：
Conveyer belt is installed on the inside of rinse bath, for transmitting workpiece to be cleaned；
Ring-like holder is lifted on inside Ultrasonic Intelligent washer and is totally submerged in cleaning solution；
Roller groove is set to the top of Ultrasonic Intelligent washer；
Connecting rod is set to below idler wheel, is separately connected idler wheel and ring-like holder；
Rinse bath, is mounted on Ultrasonic Intelligent washer bottom and it is internal full of cleaning solution；
Motor is installed on the top of Ultrasonic Intelligent washer, for controlling idler wheel scroll forward and backward；
Idler wheel is installed in roller groove, connecting rod is connected, for driving ring-like support motion；
Multiple cavitation reinforcement devices, are uniformly mounted in ring-like holder, for increasing the production quantity of vacuole, improving vacuole
Density, enhancing cavitation effect；
Ultrasonic Radiation face, between the gas core source being mounted in cavitation reinforcement device and ultrasonic transducer, for that will surpass
In the energy transmission to liquid of sound wave；
Ultrasonic transducer is installed on the tail portion of cavitation reinforcement device and has a certain distance with Ultrasonic Radiation face, uses
Ultrasonic energy is converted in the electric energy for sending out supersonic generator；
Gas core source is pore gauze, the head of cavitation reinforcement device is contacted and be mounted on liquid, a large amount of for providing
Gas core；
Supersonic generator is installed below rolling groove, for sending out ultrasonic energy；
Infrared detecting device is mounted on the both sides of ring-like holder higher than conveyer belt, for whether detecting workpiece to be cleaned
Into the inside of ring-like holder；
First dirt detection device is installed on ring-like cradle top, for the dirt region of detection workpiece in real time and clearly
Reason degree；
Second dirt detection device is installed on rinse bath exit, for detecting workpiece clean level；
First dirt detection device is set with water-proof CCD camera and underwater lighting is contained inside the second dirt detection device
It is standby；
Controller, for controlling the fortune of motor and supersonic generator according to the spot position of current workpiece and area
Make；It is configured as：
Control conveyer belt workpiece to be cleaned is sent in rinse bath, when infrared detecting device detect workpiece to be cleaned into
When entering to the inside of ring-like holder, conveyer belt is closed, meanwhile, cavity flow influences the scanning of dirt detection device in order to prevent, excellent
First start dirt detection device and treat cleaning workpiece progress Image Acquisition, and compared with the picture of clean workpiece, passes through meter
In nomogram piece pixel shared by dirt number, to determine position and the amount of dirt, subsequent controller opens supersonic generator,
And by ring-like holder be moved to area more than first threshold the areas Chong Wu reinforce cleaning, stop the first predetermined time after, then by its
It moves to next areas Chu Chongwu and reinforces cleaning, after all dirts clean out, controller starts conveyer belt and workpiece is removed cleaning
Slot, the second dirt detection device check the clean level of workpiece, when detecting workpiece there are still when dirt, controller control
Conveyer belt processed transports workpiece to rinse bath back, and when detecting that workpiece has cleaned up, controller control conveyer belt transports workpiece
It send to subsequent processing area, wherein the length of ring-like holder residence time is directly proportional to the number for the dirt pixel that scanning obtains.
The beneficial effects of the invention are as follows：The dirt of workpiece surface is positioned by dirt monitoring device, and is utilized super
Sound wave cavitation reinforcement device generates a large amount of vacuole to clean dirt, to achieve the effect that uniform potent to clean workpiece.
Description of the drawings
Fig. 1 shows Ultrasonic Intelligent washer schematic diagram；
Fig. 2 shows ring-like support schematic diagrams；
Fig. 3 shows cavitation reinforcement device schematic internal view.
Specific implementation mode
With reference to the accompanying drawings, the function that the structure of this system is described in detail and is realized.
Conveyer belt 2 is installed on the inside of rinse bath 7, for transmitting workpiece to be cleaned；
Ring-like holder 4 is lifted on inside Ultrasonic Intelligent washer and is totally submerged in cleaning solution；
Roller groove 5 is set to the top of Ultrasonic Intelligent washer；
Connecting rod 6 is set to 9 lower section of idler wheel, is separately connected idler wheel 9 and ring-like holder 4；
Rinse bath 7, is mounted on Ultrasonic Intelligent washer bottom and it is internal full of cleaning solution；
Motor 8 is installed on the top of Ultrasonic Intelligent washer, for controlling 9 scroll forward and backward of idler wheel；
Idler wheel 9 is installed in roller groove 5, connects connecting rod 6, for driving ring-like holder 4 to move；
Multiple cavitation reinforcement devices 3, are uniformly mounted in ring-like holder 4, for increasing the production quantity of vacuole, improving sky
Steep density, enhancing cavitation effect；
Ultrasonic Radiation face 301, be mounted on gas core source 303 and ultrasonic transducer 302 in cavitation reinforcement device 3 it
Between, being used for will be in the energy transmission to liquid of ultrasonic wave；
Ultrasonic transducer 302 is installed on the tail portion of cavitation reinforcement device 3 and has with Ultrasonic Radiation face 301 certain
Distance, the electric energy for sending out supersonic generator convert ultrasonic energy；
Gas core source 303 is pore gauze, the head of cavitation reinforcement device 3 is contacted and be mounted on liquid, for providing
A large amount of gas core；
Supersonic generator 10 is installed on 5 lower section of rolling groove, for sending out ultrasonic energy；
Infrared detecting device 11, higher than the both sides that 2 ground of conveyer belt is mounted on ring-like holder 4, for detecting workpiece to be cleaned
Whether the inside of ring-like holder 4 is entered；
First dirt detection device 1 is installed on the top of ring-like holder 4, dirt region for detecting workpiece in real time and
Cleaning degree；
Second dirt detection device 12 is installed on 7 exit of rinse bath, for detecting workpiece clean level；
Contain water-proof CCD camera and underwater lighting inside first dirt detection device 1 and the second dirt detection device 12
Equipment；
Controller 13, for controlling motor 8 and supersonic generator according to the spot position of current workpiece and area
Running；It is configured as：
Workpiece to be cleaned is sent in rinse bath 7 by control conveyer belt 2, when infrared detecting device 11 detects work to be cleaned
When part enters the inside of ring-like holder 4, conveyer belt 2 is closed, meanwhile, cavity flow influences dirt detection device 1 in order to prevent
Scanning, it is preferential start dirt detection device 1 and treat cleaning workpiece carry out Image Acquisition, and carried out pair with the picture of clean workpiece
Than, by calculate pixel shared by dirt in picture number, to determine that position and the amount of dirt, subsequent controller 2 are opened super
Sonic generator 10, and ring-like holder 4 is moved to area and reinforces cleaning more than the areas Chong Wu of first threshold, it is predetermined to stop first
It after time, then moves it to next areas Chu Chongwu and reinforces cleaning, after all dirts clean out, controller 13 starts conveyer belt
Workpiece is removed rinse bath 7 by 2, and the second dirt detection device 12 checks the clean level of workpiece, when detecting workpiece still
There are when dirt, controller 13 controls conveyer belt 2 and transport workpiece to rinse bath 7 back, when detecting that workpiece has cleaned up, control
Device 13 processed controls conveyer belt 2 and workpiece is transported to subsequent processing area, wherein the length of 4 residence time of ring-like holder is obtained with scanning
Dirt pixel number it is directly proportional.
One skilled in the art would recognize that without departing substantially from the spirit and scope of the invention as describing in general manner,
Various variations and/or modification can be carried out to invention shown in each specific embodiment.Therefore, in terms of all
For, embodiment here is considered as illustrative and and non-limiting.Equally, the present invention includes any feature
Combination, the combination of any feature especially in Patent right requirement, even if the combination of this feature or feature is not in patent
It is explicitely stated in claim or each embodiment here.
Claims (2)
1. a kind of ultrasonic cleaner, which is characterized in that there is cavitation reinforcement device, for enhancing ultrasonic wave in cleaning solution
Cavitation keeps cleaning more uniform.
2. a kind of Ultrasonic Intelligent washer, which is characterized in that including：
Conveyer belt is installed on the inside of rinse bath, for transmitting workpiece to be cleaned；
Ring-like holder is lifted on inside Ultrasonic Intelligent washer and is totally submerged in cleaning solution；
Roller groove is set to the top of Ultrasonic Intelligent washer；
Connecting rod is set to below idler wheel, is separately connected idler wheel and ring-like holder；
Rinse bath, is mounted on Ultrasonic Intelligent washer bottom and it is internal full of cleaning solution；
Motor is installed on the top of Ultrasonic Intelligent washer, for controlling idler wheel scroll forward and backward；
Idler wheel is installed in roller groove, connecting rod is connected, for driving ring-like support motion；
Multiple cavitation reinforcement devices, are uniformly mounted in ring-like holder, and production quantity, the raising vacuole for increasing vacuole are close
Degree, enhancing cavitation effect；
Ultrasonic Radiation face between the gas core source being mounted in cavitation reinforcement device and ultrasonic transducer, is used for ultrasonic wave
Energy transmission to liquid in；
Ultrasonic transducer is installed on the tail portion of cavitation reinforcement device and has a certain distance with Ultrasonic Radiation face, and being used for will
The electric energy that supersonic generator is sent out converts ultrasonic energy；
Gas core source is pore gauze, the head of cavitation reinforcement device is contacted and be mounted on liquid, for providing a large amount of gas
Core；
Supersonic generator is installed below rolling groove, for sending out ultrasonic energy；
Infrared detecting device is mounted on the both sides of ring-like holder higher than conveyer belt, for detecting whether workpiece to be cleaned enters
The inside of ring-like holder；
First dirt detection device is installed on ring-like cradle top, the dirt region for detecting workpiece in real time and cleaning journey
Degree；
Second dirt detection device is installed on rinse bath exit, for detecting workpiece clean level；
Contain water-proof CCD camera and submersible lighting fixture inside first dirt detection device and the second dirt detection device；
Controller, for controlling the running of motor and supersonic generator according to the spot position of current workpiece and area；Its
It is configured as：
Workpiece to be cleaned is sent in rinse bath by control conveyer belt, when infrared detecting device detects that workpiece to be cleaned enters
When the inside of ring-like holder, conveyer belt is closed, meanwhile, cavity flow influences the scanning of dirt detection device in order to prevent, preferentially opens
Dynamic dirt detection device treats cleaning workpiece and carries out Image Acquisition, and is compared with the picture of clean workpiece, is schemed by calculating
In piece pixel shared by dirt number, to determine position and the amount of dirt, subsequent controller opens supersonic generator, and will
Ring-like holder is moved to area and reinforces cleaning more than the areas Chong Wu of first threshold, after stopping for the first predetermined time, then moves it to
Next areas Chu Chongwu reinforce cleaning, and after all dirts clean out, controller starts conveyer belt and workpiece is removed rinse bath, the
Two dirt detection devices check the clean level of workpiece, when detecting workpiece there are still when dirt, controller control passes
Band is sent to transport workpiece to rinse bath back, when detecting that workpiece has cleaned up, workpiece is transported to by controller control conveyer belt
Subsequent processing area, wherein the length of ring-like holder residence time is directly proportional to the number for the dirt pixel that scanning obtains.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810340797.8A CN108543767B (en) | 2018-04-17 | 2018-04-17 | Intelligent ultrasonic cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810340797.8A CN108543767B (en) | 2018-04-17 | 2018-04-17 | Intelligent ultrasonic cleaner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108543767A true CN108543767A (en) | 2018-09-18 |
| CN108543767B CN108543767B (en) | 2021-07-23 |
Family
ID=63515224
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810340797.8A Active CN108543767B (en) | 2018-04-17 | 2018-04-17 | Intelligent ultrasonic cleaner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108543767B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111822434A (en) * | 2020-07-14 | 2020-10-27 | 湛江德利车辆部件有限公司 | Cleaning method |
| CN112120581A (en) * | 2020-09-09 | 2020-12-25 | 美晟通科技(苏州)有限公司 | Glass outer wall cleaning equipment with pollution source measuring function |
| CN114472356A (en) * | 2022-03-30 | 2022-05-13 | 江苏省人民医院（南京医科大学第一附属医院） | Eschar infiltration stripping off device based on ultrasonic cleaning |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6368414B1 (en) * | 1999-06-17 | 2002-04-09 | Walter Johnson | Washing parts with ultrasonic energy |
| CN103292634A (en) * | 2012-12-27 | 2013-09-11 | 天津森宇科技发展有限公司 | Household heating pipeline descaling device based on ultrasonic |
| CN203862615U (en) * | 2014-03-19 | 2014-10-08 | 中国科学院声学研究所 | Ultrasonic cavitation strengthening device |
| CN207025966U (en) * | 2017-07-18 | 2018-02-23 | 无锡市白马机械设备有限公司 | Possesses the cleaning machine of infrared induction carry function |
-
2018
- 2018-04-17 CN CN201810340797.8A patent/CN108543767B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6368414B1 (en) * | 1999-06-17 | 2002-04-09 | Walter Johnson | Washing parts with ultrasonic energy |
| CN103292634A (en) * | 2012-12-27 | 2013-09-11 | 天津森宇科技发展有限公司 | Household heating pipeline descaling device based on ultrasonic |
| CN203862615U (en) * | 2014-03-19 | 2014-10-08 | 中国科学院声学研究所 | Ultrasonic cavitation strengthening device |
| CN207025966U (en) * | 2017-07-18 | 2018-02-23 | 无锡市白马机械设备有限公司 | Possesses the cleaning machine of infrared induction carry function |
Non-Patent Citations (1)
| Title |
|---|
| 杰姆丘克: "《工艺过程的超声强化》", 30 September 1964, 国防工业出版社 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111822434A (en) * | 2020-07-14 | 2020-10-27 | 湛江德利车辆部件有限公司 | Cleaning method |
| CN111822434B (en) * | 2020-07-14 | 2022-06-17 | 湛江德利车辆部件有限公司 | Cleaning method |
| CN112120581A (en) * | 2020-09-09 | 2020-12-25 | 美晟通科技(苏州)有限公司 | Glass outer wall cleaning equipment with pollution source measuring function |
| CN114472356A (en) * | 2022-03-30 | 2022-05-13 | 江苏省人民医院（南京医科大学第一附属医院） | Eschar infiltration stripping off device based on ultrasonic cleaning |
| CN114472356B (en) * | 2022-03-30 | 2022-06-24 | 江苏省人民医院（南京医科大学第一附属医院） | Eschar permeation stripping device based on ultrasonic cleaning |
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| Publication number | Publication date |
|---|---|
| CN108543767B (en) | 2021-07-23 |
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Effective date of registration: 20210709 Address after: 256600 No.8, West District of incubator garden, Chidu 4th Road, Xingfu Town, Boxing County, Binzhou City, Shandong Province Applicant after: Shandong baoyuanyang kitchen Co.,Ltd. Address before: No.189 Renmin Road, Chaohu City, Anhui Province 230000 Applicant before: Tang Xiaobo |