CN108541236A - The production method and device of material composite and its application - Google Patents

The production method and device of material composite and its application Download PDF

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Publication number
CN108541236A
CN108541236A CN201780007618.2A CN201780007618A CN108541236A CN 108541236 A CN108541236 A CN 108541236A CN 201780007618 A CN201780007618 A CN 201780007618A CN 108541236 A CN108541236 A CN 108541236A
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CN
China
Prior art keywords
coating
website
sheet metal
metal strip
laminated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201780007618.2A
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Chinese (zh)
Other versions
CN108541236B (en
Inventor
杰罗尔德·拉斯普迪克
克莱门斯·黑尔曼
斯特拉·扬森
马库斯·鲁达克
约瑟夫·施耐德
克劳斯-彼得·科赫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Steel Europe AG
ThyssenKrupp AG
Original Assignee
ThyssenKrupp Steel Europe AG
ThyssenKrupp AG
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Publication of CN108541236A publication Critical patent/CN108541236A/en
Application granted granted Critical
Publication of CN108541236B publication Critical patent/CN108541236B/en
Expired - Fee Related legal-status Critical Current
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Classifications

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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/16Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
    • B32B37/20Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
    • B32B37/203One or more of the layers being plastic
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/082Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising vinyl resins; comprising acrylic resins
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/58Cuttability
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Landscapes

  • Laminated Bodies (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention relates to a kind of method and apparatus being used for production material compound (2), the material composite has at least two layers (3 made of metal, 4) and layer (5) made of at least one matrix material being arranged between two layers, this approach includes the following steps:Prepare two metal rollings (6,7) rolling (8) that there is thin polymer film with one,By these rolling uncoilings and by sheet metal strip (3,4) and thin polymer film (5) distinguishes continuous conveying to preheating unit,In the preheating unit (9,10,11) preheated metallic band (3 in,4) and thin polymer film (5) and continuous conveying to the laminated squeeze unit of coating (12) with pressure and/or at a temperature of manufacture material compound,Then compound (2) is delivered at least one cooling unit (13) and/or at least one post-processing unit (14),Then material composite Length-fixing cutting is plank or rolls material composite for rolling,Wherein the first and second sheet metal strips (3,4) in uncoiling and preheating unit (9,10,11) respectively in surface treatment website (16.1 between,17.1) pass through at least one pretreatment unit in,And sheet metal strip (3,4) surface treated face is in contact and is connected to each other with thin polymer film (5) in the laminated squeeze unit of coating (12) respectively.

Description

The production method and device of material composite and its application
Technical field
The present invention relates to a kind of methods for production material compound, and the material composite is at least two by metal Layer made of layer made of material and at least one matrix material being arranged between two layers, this method include with Lower step:
Prepare the first material in the form of the sheet metal strip in rolling, with the sheet metal strip shape in rolling Second material of formula and with the third material of the polymer thin form membrane in rolling,
Continuous conveying is distinguished by these rolling uncoilings and by sheet metal strip and thin polymer film to preheating unit,
Sheet metal strip and thin polymer film are at least preheated to preheating temperature and continuous conveying respectively in the preheating unit To coating-it is laminated-squeeze unit with pressure and/or at a temperature of manufacture material compound,
Then by compound continuous conveying at least one cooling unit and/or at least one post-processing unit, then will Material composite Length-fixing cutting is plank or rolls material composite for rolling.
In addition the invention further relates to the devices for production material compound, and the material composite is at least two by gold Belong to layer made of layer and at least one matrix material being arranged between two layers made of material, device tool Have:
For by the first and second sheet metal strips in rolling and the polymer thin film winding in rolling Device,
For the device of preheated metallic band and thin polymer film,
For by sheet metal strip and thin polymer film coating it is-laminated-press together with pressure and/or at a temperature of manufacture The device of material composite,
For cooling and/or material after-treatment compound device,
For driving and/or guide sheet metal strip, plastic film and/or the device of material composite, and
Device for carrying out Length-fixing cutting or rolling material composite.
In addition, the present invention relates to the applications of the material composite.
Background technology
It is disclosed in 2009/043777 A1 of International Publication WO of the applicant a kind of for producing core filled composite material Method and device, the sandwich composite have at least two layers made of metal and it is at least one be arranged at this Layer made of matrix material between two layers.It is shown in FIG. 3, prepares with the sheet metal strip on coiled material First material of form, the second material in the form of the sheet metal strip on coiled material and with the polymer on coiled material The third material of form of film, by its uncoiling and difference continuous conveying is to preheating unit, by sheet metal strip in the preheating unit At least be preheated to preheating temperature respectively with plastic film and continuous conveying to coating unit (biobelt material extruder) in pressure Manufacture material compound at a temperature of and/or.Then by material composite continuous conveying at least one cooling unit and/or at least Then material composite Length-fixing cutting is plank or rolls material composite for coiled material by one post-processing unit.In order to Improve the adhesion property between matrix material and one or more metal materials in sandwich material, it is proposed that on a metal plate Apply adherency paint, can apply in coating processes.Therefore, to produce material composite, it is arranged to adhere to paint/adherency The sheet metal strip of oxidant layer coating.
This surface treatment carries out except continuous coating process.It therefore can be by the production method and dress of material composite It sets and more economic designs and advanced optimize, wherein the degree of automation can be improved.Thus the prior art is set out, of the invention Purpose is, provides a kind of method and apparatus for production material compound, can be further excellent using this method and device Change economy and production technology and the degree of automation is improved by it.
Invention content
According to the method for meeting the present invention, which solves in this way, i.e., the first and second sheet metal strips are in uncoiling and preheating Between unit respectively pass through at least one pretreatment unit, by the first sheet metal strip the first pretreatment unit surface treatment station Be surface-treated at least one face in point, and by the second sheet metal strip the second pretreatment unit surface treatment website In be surface-treated at least one face, and sheet metal strip distinguish surface treated face coating-it is laminated-squeeze it is single It is in contact and is connected to each other with thin polymer film in member.
In the method according to the invention, it is no longer necessary to which sheet metal strip is individually carried out during preposition to surface It handles, wherein can also be generated just to the mouldability and planarization of material composite except the adhesion characteristics in material composite Face is rung.By by the surface treatment of sheet metal strip be integrated in for the coating-of production material compound it is laminated-squeeze continuous mistake Cheng Zhong can be designed economically and be advanced optimized production technology and at the same time automation can be improved compared to the prior art Degree.
According to the first design scheme for the method for meeting the present invention, in being surface-treated website, by means of coating, especially By means of spraying, by means of rod coating or in particular by means of coating, with adhesive and/or glue system and/or surface conditioning agent Coating is carried out for sheet metal strip, and/or in a manner of chemistry and/or in the way of physics, is lived preferably by means of plasma Change.It is at least unilateral coating of sheet metal strip with adhesive and/or glue system and/or surface conditioning agent in coating processes It is particularly preferred, because coating can reappear compared with closed tolerance and can economically apply.The wet film applied Coating layer thickness between 0.001 and 0.1mm, especially between 0.001 and 0.05mm, preferably between 0.001 and 0.03mm, Particularly preferably between 0.001 and 0.02mm.The alternative or additional at least unilateral activation that sheet metal strip is carried out It is carried out preferably by means of plasma, it is chemistry, mechanical to be carried out to adhesion property and processability and/or planarization And/or the adjusting of physics.
According to another design scheme for the method for meeting the present invention, sheet metal strip is after being surface-treated website through overdrying Dry website.After the activation and/or preferably with adhesive and/or glue system and/or surface conditioning agent to sheet metal strip into After row coating, sheet metal strip passes through at least one dry website, will preferably usually be applied in liquid form in the drying website The adhesive and/or bonding system and/or surface conditioning agent added used adhesive and/or gluing in room temperature and preferably shorter than It is dried at a temperature of between temperature under system and/or the decomposition temperature of surface conditioning agent, it is viscous to ensure to be applied Attached dose and/or glue system and/or surface conditioning agent are retained on sheet metal strip, which then then can reliably be delivered to Subsequent processing step.Such as drying can be omitted when carrying out corona treatment.
According to another design scheme for the method for meeting the present invention, before being surface-treated website, sheet metal strip is pre- By at least one alignment website, a cutting website and/or a cleaning website in processing unit.Especially from processing direction On see in the alignment website after being placed in sheet metal strip uncoiling (uncoiling website), can will be included in sheet metal strip, can be Cause choppiness stress by being straightened with being stretched and be bent elimination or purpose in uncoiling state, it is possible thereby to by metal Band is delivered to subsequent procedure of processing with defined formation state.Sheet metal strip can be indulged along it in cutting website Deburring is carried out to continuous edge, with can be defeated with defined width and/or defined strip edge style by sheet metal strip It send to subsequent procedure of processing.In cleaning website, the surface of sheet metal strip, especially sheet metal strip can be cleaned And/or deoil, at least one cleaning can be provided for the sheet metal strip activation carried out in being surface-treated website and/or coating Surface.
According to meet the present invention method another design scheme, coating-it is laminated-squeeze unit after, in cooling At least one cooling website of unit cools down material composite to purpose in preferably two cooling websites.This at least one In a cooling website, cooling can carry out actively by suitable means or passively, such as pass through open air zone Duan Jinhang.By the cooling at least one cooling website, material composite can be delivered to subsequent processing step Suddenly, the temperature that will not be left cooling unit by thermic load, material composite especially for the other websites of guarantee is less than 100 ℃。
According to another design scheme for the method for meeting the present invention, in post-processing unit, material composite is by extremely Few cutting website, an alignment website and one detect website and/or a coating website.It can be incited somebody to action in cutting website Material composite is carried out continuously deburring along its longitudinal edge, with can be material composite assign defined in width and/or Defined strip edge style.It, can will be in material composite due to by temperature and/or pressure in being straightened website Influence procedure of processing in the stress that generates by being straightened with stretching and be bent elimination or purpose, with can be multiple for material It closes object and assigns high dimensional accuracy and glacing flatness and/or flatness.In detecting website, the table of material composite can be checked Planar defect, flatness defect, flatness defects and/or geometric imperfections, with can when there is corresponding defect, such as profit These defects are classified and recorded automatically with some means.It, can be for example with protective layer, adhesive agent layer, paint in coating website Layer and or shaping assistant layer, be preferably material composite coating with rust preventive oil, protected with being capable of providing temporary anticorrosion Shield, is at least protected to the following process of material composite.
According to another design scheme for the method for meeting the present invention, the first and/or second sheet metal strip is by accordingly filling Set at least surface treatment website and coating-it is laminated-squeeze unit between it is continuous guiding preferably so progress so that metal tape Material is surface treated, preferably with the side of adhesive and/or bonding system and/or surface conditioning agent coating not with guide device Be in contact, with thus exclude caused by being surface-treated the possible adherency of component device pollution and due to adhesive and/ Or caused by the partial exfoliation of bonding system and/or surface conditioning agent to the pollution of the surface treated side of sheet metal strip or Person damages.
According to another design scheme for the method for meeting the present invention, sheet metal strip and thin polymer film, which are delivered to, to be had Coating-is laminated-and the coating-that squeezes website is laminated-squeeze unit, and the coating-is laminated-website is squeezed with foring coating gap Coating roller pair, with coating-it is laminated-squeeze website in produce material composite.
According to an alternative designs scheme of the method for meeting the present invention, sheet metal strip and thin polymer film are delivered to Coating-is laminated-squeeze unit, the coating-laminated-squeeze unit has the first coating-laminated-squeezes website and the second coating- It is laminated-to squeeze website, wherein the first coating-it is laminated-squeeze website and have and form the first coating roller pair in coating gap, second Coating-is laminated-squeeze website there is the second coating roller pair for foring coating gap, with the first coating-it is laminated-squeeze website It is middle that second sheet metal strip and thin polymer film are combined into metal-polymer composites, and the second coating-it is laminated-squeeze The metal-polymer composites and the first sheet metal strip are combined into material composite in website, wherein the material composite exists Two coating-are laminated-and it squeezes and is manufactured in website.
According to another design scheme for the method for meeting the present invention, using aluminium, magnesium material or steel as first and/or the Two sheet metal strips and using thermosetting property or thermoplastic polymer matrix as thin polymer film, the wherein polymer substrate can be into Row reinforces or filling.Preferred polymer for example can be based on the system of PA, PE, PP and/or its mixture and polyester And/or polyacrylate.If having used steel, which is coated, such as with inorganic coating and/or organic Coating.It is preferred that set anticorrosive metal layer to coating, be particularly preferably based on zinc, and/or with aluminium and/or the mixture of magnesium, should Coating is applied to strike on steel with hot dipping method or particularly preferably.Alternatively, for example zinc-plated and/or chromium plating Steel band be also feasible.The material thickness of first and/or second sheet metal strip be highest 1.5mm, particularly up to 1.0mm, Preferably up to 0.5mm and particularly preferably up to 0.35mm, and the material thickness of thin polymer film is highest 20.0mm, especially Highest 15.0mm, preferably up to 10.0mm and particularly preferably up to 5.0mm.Sheet metal strip is respectively provided at least 0.05mm, excellent The choosing at least material thickness of 0.1mm and thin polymer film have at least 0.02mm, especially at least 0.05mm, preferably at least The material thickness of 0.1mm.
According to the second aspect, which is so solved using a kind of device, that is, so that the device has for pre-processing At least device of the first and second sheet metal strips, it includes the first pretreatment unit that wherein this, which is used for pretreated device, this first Pretreatment unit has the first pretreatment website at least carrying out single side surface processing to the first sheet metal strip, and includes Second pretreatment unit, second pretreatment unit have at least pretreated to the second sheet metal strip progress single side surface Second pretreatment website.
In a device in accordance with the invention, the surface treatment of sheet metal strip is integrated in for production material compound Coating-is laminated-it squeezes in continuous process, it is possible thereby to more economic design and advanced optimize production technology and especially may be used To improve the degree of automation.
According to the first design scheme for meeting the device of the invention, surface treatment website has the dress for applying coating Set, particularly for spraying, rod coating device or be preferred for coating adhesive and/or glue system and/or surface conditioning agent Coating machine and/or for by chemistry and/or the device that is activated in a manner of physics, preferably by means of plasma.Coating Machine economically and reproducibly can be used to carry out sheet metal strip at least unilateral coating.Additionally or alternatively, may be used To use plasma device, such as can work under atmospheric pressure and process is reliably and reproducibly at least one Activated metal band on side.
According to another design scheme for meeting the device of the invention, for these sheet metal strips, which is respectively provided with At least one dry website.This especially sees the dry station after the surface treatment website for being placed in sheet metal strip on processing direction Point includes at least one heating device, such as drying by circulating air device, for drying with liquid preferably in being surface-treated website The adhesive and/or glue system and/or surface conditioning agent that form applies.
According to another design scheme for meeting the device of the invention, pretreatment unit respectively includes at least one alignment station Point, a cutting website and/or a cleaning website.The alignment website includes at least one for putting down the sheet metal strip of uncoiling The device of integralization, preferably straightener.Cutting website includes that at least one longitudinal edge for sheet metal strip carries out deburring Device, such as trimmer.It includes at least one device for being cleaned and/or being deoiled to sheet metal strip, example to clean website It is such as used for the brush of mechanical cleaning and/or is preferred for the equipment of chemically cleaning, which has for applying for sheet metal strip Sheet metal strip is immersed in the device in chemical solution by chemical solution, is crossed with the solution treatment for rinsing The flusher of sheet metal strip, and in the drying device that may have the drying for the sheet metal strip through flushing.
According to another design scheme for meeting the device of the invention, cooling unit include at least one cooling website and/ Or post-processing unit include at least one cutting website, one alignment website, one detect website and/or a coating website. Cooling website includes at least one (active) device for coolant compound, such as aerial cooler.Alternatively, It for example can passively be cooled down by open cooling section.Cutting website includes at least one for indulging material composite The device of deburring, such as trimmer are carried out to edge.The alignment website includes at least one for planarizing material composite Device, such as straightener.It includes that at least one surface defect, flatness for checking material composite lacks to detect website It falls into, the device of flatness defects and/or geometric imperfections, such as the measuring system with analytic unit.Coating website includes At least one device for for material composite coating, such as electrostatic coating system.
According to another design scheme for meeting the device of the invention, coating-is laminated-and squeeze unit includes at least one cover Layer is-laminated-to squeeze website, and preferably two coating-are laminated-squeeze website.At least first coating-be laminated-squeeze website packet Include it is at least one for by least one sheet metal strip and thin polymer film carry out coating-it is laminated-device that squeezes, it is preferably synchronous The coating roller pair of operation.Two coating-it is laminated-squeeze website, each individually website has at least one for covering The device that layer-laminated-squeezes, is preferably respectively provided with a coating roller pair.The structure of coating roller pair is compact and can be opposite Simply operation and compared to using double plank extruders more economical.
According in terms of third, the present invention relates to what is produced according at least one design scheme for the method for meeting the present invention The application of material composite is used to produce component, especially makees preferably as automobile body component particularly for vehicle manufacture A part for body component or the chassis component as vehicle are particularly preferably used especially as a part for chassis assembly In internal combustion engine and/or electric drive car, commercial car, bogie, special vehicle, bus, bus, it is also used for track Vehicle, such as urban rail or passenger trains.In addition, can be used as shipbuilding, aircraft system according to the material composite that the present invention is produced Make, device fabrication, machine-building, household items or building field component.
Description of the drawings
Next basis shows that the attached drawing of embodiment further illustrates the present invention.Identical component is with same reference numeral It marks.In figure:
Fig. 1 shows the explanatory view of one embodiment of the device for production material compound,
Fig. 2 shows the explanatory view of second embodiment of the device for production material compound,
Fig. 3 shows the explanatory view of the third embodiment of the device for production material compound, and
Fig. 4 shows the explanatory view of the 4th embodiment of the device for production material compound.
Specific implementation mode
One embodiment of device (1) according to the present invention, for production material compound (2) is shown in Fig. 1 Explanatory view.Material composite (2) include at least two layers made of metal and it is at least one setting this two Layer made of matrix material between a metal layer.Aluminium, magnesium material or steel are suitable for the first and/or second gold medal Belong to band (3,4), and be based on thermosetting property such as thermoplastic matrix material, for example, it also includes be filled through and/ Or enhancing, it can be used as thin polymer film (5).Preferred polymer for example can be based on the system of PA, PE, PP and/or its Mixture and polyester and/or polyacrylate.It is preferable to use the steel with Zn-based plating layer, which for example plates through electrolysis Layer.The combination of different metal material is also feasible.Prepare first in the form of the first sheet metal strip (3) in rolling Material, the second material in the form of the second sheet metal strip (4) in rolling and with the polymer thin in rolling The third material of film (5) form and by its by for by rolling the first and second sheet metal strips (3,4) and The tool (6,7,8) that thin polymer film (5) in rolling is continuously wound off is delivered in production technology, respectively to use At the preheating unit (9,10,11) of preheated metallic band (3,4) and the device of thin polymer film (5).Machine direction passes through arrow Head is shown.
Preheating unit (9,10,11) includes such as induced radiation device, conductive radiator, convection current radiator and/or infrared/swash It the device of light/LED radiation device and especially disposes inside housings, then these preheating units are just used as car tunnel furnace.As It substitutes, other heating systems are also possible, such as the system driven using circulation air.
The preheating of sheet metal strip (3,4) is for example at least carried out to preheating temperature in car tunnel furnace (9,10) respectively, this is pre- Hot temperature can be between room temperature and the decomposition temperature of coating, especially at 150 DEG C according to the property of used metal material And between 275 DEG C, also, according to used matrix material, the preheating of thin polymer film (5) is for example in car tunnel furnace (11) it is carried out with different preheating temperatures in, such as when using the mixture of PE and PA, the preheating temperature between room temperature and 150 DEG C Lower progress is spent, especially between room temperature and 125 DEG C, preferably between room temperature and 100 DEG C, to be that subsequent coating-is laminated-crowded Pressure step provides enough temperature.After leaving car tunnel furnace (9,10,11), by preheated sheet metal strip (3,4) and warp Thin polymer film (5) continuous conveying of preheating to coating-it is laminated-squeeze unit (12) is with manufacture material compound (2).For inciting somebody to action Sheet metal strip (3,4) and thin polymer film (5) coating with pressure and/or at a temperature of manufacture material compound (2) device packet Include at least one coating-it is laminated-squeeze website (12.1), the coating-is laminated-squeeze website and have and form coating gap (12.12) coating roller is to (12.11).The coating roller that can be driven by unshowned device accommodates through pre- (12.11) The sheet metal strip (3,4) of heat and the thin polymer film (5) that is added between sheet metal strip (3,4), and by its coating or connection For material composite (2).Coating roller for example can be by unshowned device towards each other and away from each other to the roller of (12.11) Ground moves, and is shown by shown double-head arrow, and thus coating roller can change the distance between (12.11) and it is possible thereby to root The inside clear span of coating gap (12.12) is adjusted according to demand.Coating-it is laminated-extrusion process in, coating gap (12.12) Internal clear span highest corresponds to the summation of sheet metal strip (3,4) and thin polymer film (5) the respective thickness under the condition of delivery, preferably The inside clear span is smaller, with apply scheduled pressure on material composite to be produced with carry out coating-it is laminated-squeeze.It is logical It crosses and sheet metal strip (3,4) is at least preheating to preheating temperature respectively, especially for activating surface processing, preferably activate adhesive And/or adhesive system and/or surface conditioning agent, and thin polymer film (5) is at least preheated to preheating temperature, especially for work Change, as applied for coating-it is laminated-replacement of pressure that squeezes or additional, this is provided for by first metal Band (3) and thin polymer film (5) and the second sheet metal strip (4) are attached necessary temperature, wherein in coating-layer Manufacture material compound (2) in conjunction-extruding website (12).If such as according to sheet metal strip and polymer thin to be connected to each other Temperature necessary to the property of film can not be obtained by preheating unit, and coating roller is to that can have unshowned herein be used for The device that temperature is adjusted, to be capable of providing required heat/temperature.
Leave coating-it is laminated-squeeze unit (12) after, by material composite (2) continuous conveying to cooling unit (13), which there is at least one cooling website (13.1), the cooling website to have at least one for answering material The cooling device of object (2) is closed, such as aerial cooler, the device cool down material composite (2) so that add subsequent Can especially it ensure during work step is rapid, other websites are not exposed to thermic load.Cooling unit can also be alternatively formed as Open air sector.Material composite (2) leaves such as less than 100 DEG C of temperature when cooling unit (13).How use is constructed It is for professional in driving the device of sheet metal strip (3,4), thin polymer film (5) and/or material composite (2) Know, especially should be taken into account and for example need so-called transmission device on which position of technology chain, it is continuous can ensure Process.Can at least be arranged as driving device coating-it is laminated-squeeze website (12.1), as previously mentioned, the coating-it is laminated-squeeze Website is pressed to have the coating roller through active drive to (12.11).Device for guiding is marked with reference numeral (27), especially For sheet metal strip (3,4) to be altered course, wherein the unit (6,7,8,12) having been described above can also be regarded as other for guiding Device.Finally, it will be continuously delivered to through cooling material composite (2) for being by material composite (2) Length-fixing cutting At the device (14) of plank, such as long cylinder cutter, or be delivered to for material composite (2) to be rolled to the device for rolling (15)。
In order to economically design and advanced optimize the production technology of material composite (2) and be improved particularly automation Degree, according to the present invention so that the first and second sheet metal strips (3,4) pass through respectively between uncoiling and preheating unit (9,10) At least one pretreatment unit (16,17), wherein by surface of the first sheet metal strip (3) in the first pretreatment unit (16) Treatment station is surface-treated at least one face in (16.1), and the second sheet metal strip (4) is single in the second pretreatment It is surface-treated at least one face in surface treatment website (17.1) in first (17), and sheet metal strip passes through table respectively The face of surface treatment coating-it is laminated-squeeze unit (12) in and thin polymer film (5) be in contact and be connected to each other.These tables Surface treatment website (16.1,17.1) includes the device for applying coating (16.11,17.11), particularly for spraying, rod coating Device preferably includes coating machine for carrying out coating with adhesive and/or glue system and/or surface conditioning agent, and/ Or for by chemistry and/or the device that is activated in a manner of physics, preferably by means of plasma.Particularly preferably by means of volume Material continuously coats, being carried out with adhesive and/or glue system and/or surface conditioning agent, to sheet metal strip (3,4) at least one side Coating (16.11,17.11) can reproducibly and economically apply under low tolerance.The painting thickness of the wet film applied Degree, especially in 0.001 and 0.05mm, preferably between 0.001 and 0.03mm, particularly preferably exists between 0.001 and 0.1mm Between 0.001 and 0.02mm.It is alternative or additionally to the activation in sheet metal strip (3,4) at least one side preferably by means of etc. from Daughter carries out, with to material composite (2) adhesion characteristics and shaping characteristic and/or flatness carry out chemistry and/or object The adjustment of reason.
Fig. 2 shows second embodiments of device (1 ') according to the present invention, for production material compound (2) Explanatory view.Each website of device (1) in one embodiment also occurs again in the second embodiment, but area It is not, in pretreatment unit (16,17), sheet metal strip (3,4) passes through respectively before surface treatment website (16.1,17.1) Cross at least one alignment website (20,21), in the alignment website, can will be included in sheet metal strip (3,4) in, can be in uncoiling Choppiness stress is caused to be straightened by stretching-bend loading elimination or purpose in state, it is possible thereby to by sheet metal strip (3,4) subsequent procedure of processing is delivered to formation state.After alignment website (20,21), sheet metal strip (3,4) passes through respectively Cutting website (22,23) is crossed, sheet metal strip (3,4) is carried out continuously deburring along its longitudinal edge in the cutting website, with Can sheet metal strip (3,4) subsequent processing be delivered to defined width and/or defined strip edge style to walk Suddenly.After cutting website (22,23), sheet metal strip (3,4) is respectively by cleaning website (24,25), in the cleaning website, To sheet metal strip (3,4), the surface of the especially sheet metal strip (3,4) is cleaned and/or is deoiled, can be at surface The activation of the sheet metal strip (3,4) carried out in reason website (16.1,17.1) and/or coating provide the surface of at least one cleaning. Sheet metal strip (3,4) are carried out with adhesive and/or glue system and/or surface conditioning agent after the activation and/or preferably After coating, sheet metal strip (3,4) pass through at least one dry website (18,19), in the drying website will preferably usually with The adhesive and/or bonding system and/or surface conditioning agent that liquid form applies are in room temperature and are preferably shorter than used adherency It is dried at a temperature of between temperature under agent and/or glue system and/or the decomposition temperature of surface conditioning agent, to ensure The adhesive and/or glue system and/or surface conditioning agent applied is retained on sheet metal strip (3,4), and the band is then then It can reliably be delivered at subsequent processing step, especially preheating unit (9,10).By preheated sheet metal strip (3,4) With preheated thin polymer film (5) continuous conveying to coating-it is laminated-squeeze unit (12) is with manufacture material compound (2).It covers Layer-laminated-squeeze unit (12 ') include at least one coating-it is laminated-squeeze website (12 ' .1), the coating-is laminated-squeeze station Point has the coating roller for foring coating gap (12 ' .12) to (12 ' .11), which accommodates (12 ' .11) preheated Sheet metal strip (3,4) and the preheated thin polymer film (5) being added between the sheet metal strip (3,4), and by its coating, So that the metal outer and thin polymer film (5) forming material compound of sheet metal strip (3,4) forming material compound (2) (2) core layer between outer layer.Coating-is laminated-and squeeze unit (12 ') includes additionally at least one for reheating (12 ' .31,12 ' .32) and/or rear coating (12 ' .41,12 ' .42) device, wherein leave coating-it is laminated-squeeze website (12 ' .1 after), by material composite (2) continuous conveying to for the material composite (2) is at least reheated or it is completely heated up extremely The first of completely heated up temperature reheats website (12 ' .31), the preheating temperature of the completely heated up temperature ratio copolymer film (5) Degree is high, it is particularly possible to which between 100 DEG C and 300 DEG C, the core layer that will be located between metal outer melts.It is reheated leaving After website (12 ' .31) by through completely heated up material composite (2) continuous conveying after coating website (12 ' .41), with All adjustment obtains high attachment characteristic and/or molding by purpose and defined pressure applies on entire cross section Purpose thickness in characteristic and/or flatness and material composite (2) between each individual layer.The coating website after leaving After (12 ' .41), can repeat when needed the process with especially further improve adhesive force, method be by second again It heats and reheats material composite (2) and then continuous conveying in website (12 ' .31) to coating website after second (12 ' .42), Conditional can be substantially consistent in website (12 ' .31,12 ' .41).Then by material composite (2) continuous conveying at least one A cooling unit (13), which has the first cooling website (13.1), such as aerial cooler, in the cooling website Material composite (2) purpose is cooled to the first temperature, also there is the second cooling website (13.2), such as aerial cooler, Material composite (2) purpose is further cooled to the second temperature less than the first temperature in the cooling website.Pass through Material composite (2) can be delivered to subsequent procedure of processing by the active cooling in cooling unit (13), especially be added afterwards Work step is rapid, and thermic load is not exposed to especially for the other follow-up websites of guarantee.It will be conveyed through overcooled material composite (2) To post-processing unit (26), which includes:At least one cutting website (26.1), the cutting website include at least one A device for carrying out deburring to the longitudinal edge of material composite (2), such as trimmer;It is straightened website (26.2), the school Straight website includes at least one device for planarizing material composite (2), such as straightener;Website (26.3) is detected, It includes at least one surface defect, flatness defect, flatness defects for checking material composite (2) that this, which detects website, And/or the device of geometric imperfections, such as the measuring system with analytic unit;Coating website (26.4), the coating website Including at least one device for for material composite (2) coating, such as electrostatic coating system.Passing through post-processing unit (26) after, material composite (2) can be divided into plank or rolled as rolling.
Fig. 3 shows the third embodiment of device (1 ") according to the present invention, for production material compound (2) Explanatory view.In this embodiment, each website in one embodiment and second embodiment also occurs again, and because This only discusses the difference especially compared to Fig. 2.Coating-is laminated-and squeeze unit (12 ") is except illustrating in the second embodiment Further including that the first coating-is laminated except the website crossed ,-squeeze website (12 " .1) and the second coating-is laminated-squeezes website (12 " .2).By preheated the second sheet metal strip (4) and preheated thin polymer film (5) continuous conveying to the first coating-it is laminated- Website (12 " .1) is squeezed, has the first coating roller for foring coating gap (12 " .12) to (12 " .11), and coating is Or it is connected as metal-polymer composites (2 ').After first time coating, metal-polymer composites (2 ') by adding again Hot site (12 " .33), is used at least reheat metal-polymer composites (2 ') or completely heated up to completely heated up temperature Degree, the temperature be higher than thin polymer film (5) preheating temperature, thus for second of coating-it is laminated-squeeze prepare.It will be complete The metal-polymer composites (2 ') of heating and preheated the first sheet metal strip (3) continuous conveying to the second coating-it is laminated- Website (12 " .2) is squeezed, has the second coating roller for foring coating gap (12 " .22) to (12 " .21), and coating is Or it is connected as material composite (2).Material composite (2) two coating-it is laminated-squeeze system in website (12 " .1,12 " .2) It makes.It can omit as needed and reheat website (12 " .41,12 " .42) and rear coating website (12 " .31,12 " .32).
Fig. 4 shows the 4th embodiment of the apparatus according to the invention (1 " ').Illustrate only one of device (1 " ') Point, the part and previous embodiment are different, that is, top gold is formed especially in the production process of material composite (2) The first sheet metal strip (3) for belonging to outer layer passes through pretreatment unit (16) between uncoiling and preheating unit (9), by sheet metal strip (3) be surface-treated at least one face in the surface treatment website (16.1) in the pretreatment unit (16), preferably with Adhesive and/or glue system and/or surface conditioning agent are that sheet metal strip carries out coating, will be with single side coating (16.11) At sheet metal strip (3) continuous conveying to dry website (18), in the drying website by adhesive and/or glue system and/or Surface conditioning agent is dried, and sheet metal strip (3) is heated in preheating unit (9), be then sent to coating-it is laminated- Squeeze unit (12 " ') comprising at least one coating-is laminated-squeeze website (12 " ' .1).Sheet metal strip (3) is by accordingly filling Set (27) at least surface treatment website (16.1) and coating-it is laminated-squeeze unit (12 " ') between it is continuous guide preferably such as This is carried out so that sheet metal strip (3) is surface treated, is preferably applied with adhesive and/or bonding system and/or surface conditioning agent Layer side (16.11) be not in contact with guide device (27), with thus exclude due to surface treatment component it is possible adherency and Caused device (27) is polluted and is caused due to the partial exfoliation of adhesive and/or bonding system and/or surface conditioning agent The pollution or damage to sheet metal strip (3) surface treated side (16.11).
Reference numeral (28) show detach/connect website comprising for the device that is kept completely separate sheet metal strip (3) And the device for connecting separated sheet metal strip (3).Can be arranged in detaching/connecting website auxiliary memory (in Between reservoir) and/or dissemination system etc..Before operating parameter defined in especially reaching in start-up course, especially locating in advance It manages surface treatment substance in unit (16), preferably coated adhesive and/or coated glue system and/or coated Surface conditioning agent carry out the drying of appropriate level or slightly dry by drier (18), and first wound on for rolling Device (29) on, it is shown in dotted line here.The drying of appropriate level is meant, when rolling, between these layers not It can connect or will not adhere to or be damaged.In this stage without the preheating in preheating unit (9).It is defined if reached Operating parameter, connect preheating unit (9), by sheet metal strip (3) disconnect and by connecting auxiliary device it is defeated along process orientation Send to coating-it is laminated-squeeze unit (12 " ').The coating-is laminated, and-squeeze unit (12 " ') may include that coating-is laminated-squeezes station Point (12 " ' .1) has the coating roller in coating gap (12 " ' .12) to (12 " ' .11), by the first preheated metal Band (3), preheated thin polymer film (5) and preheated the second sheet metal strip (4) shown in dotted line herein are continuous defeated Send to the coating-it is laminated-squeeze website or the coating-it is laminated-squeeze unit include two coating websites, wherein this In the case of, it is delivered to second by preheated the first sheet metal strip (3) and through completely heated up metal-polymer composites (2 ') Coating website is with manufacture material compound (2), as described in Fig. 3.
The present invention is not limited to these Examples, but can also include other design schemes.For example, according to the present invention Device can also include other component, especially further include another uncoiling website in addition to the website, connect website, especially It is the difference at least one for band head to be connected to band end or membrane head is connected to the binder of film end A winding reservoir for sheet metal strip, thin polymer film and material composite.Layer for manufacture material compound is not yet Three are limited in, but can arbitrarily select a layer structure.
Reference sign
1,1 ', 1 ", 1 " ' device
2 material composites
2 ' metal-polymer composites
3,4 sheet metal strips
5 thin polymer films
6,7,8 uncoilers, decoiling equipment
9,10,11 preheating units
12,12 ', 12 ", 12 " ' coating-it is laminated-squeeze unit
12.1,12 ' .1,12 " .1,12 " ' .1,12 " .2 coating-laminated-squeeze website
12.11,12 ' .11,12 " .11,12 " ' .11,12 " .21 coating rollers pair
12.12,12 ' .12,12 " .12,12 " .22,12 " ' .12 coating gaps
12 ' .31,12 ' .32,12 " .31,12 " .32 reheat website
Coating website after 12 ' .41,12 ' .42,12 " .41,12 " .42
13 cooling units
13.1,13.2 cooling website
14 sizing cutting devices
15,29 roll-up devices
16,17 pretreatment units
16.1,17.1 being surface-treated website
16.11,17.11 single side surface is handled
18,19 drying websites
20,21 alignment websites
22,23 cutting websites
24,25 cleaning websites
26 post-processing units
26.1 cutting website
26.2 being straightened website
26.3 detecting website
26.4 coating website
27 guide devices
28 detach/connect website

Claims (17)

1. for production material compound method, the material composite have at least two layers made of metal and Layer made of at least one matrix material being arranged between described two layers, the described method comprises the following steps:
Prepare the first material in the form of the sheet metal strip on coiled material, in the form of the sheet metal strip on coiled material The second material and with the third material of the polymer thin form membrane on coiled material,
Continuous conveying is distinguished by these rolling uncoilings and by the sheet metal strip and the thin polymer film to preheating unit,
The sheet metal strip and the thin polymer film are at least preheated to preheating temperature and continuous defeated in the preheating unit Send to coating-it is laminated-squeeze unit with pressure and/or at a temperature of manufacture material compound,
And then by the material composite continuous conveying at least one cooling unit and/or at least one post-processing unit,
Finally material composite Length-fixing cutting is plank or rolls material composite to roll,
It is characterized in that,
First and second sheet metal strips pass through at least one pretreatment unit respectively between uncoiling and preheating unit, by the first gold medal Belong to band to be surface-treated at least one face in the surface treatment website of the first pretreatment unit, and by the second metal Band is surface-treated at least one face in the surface treatment website of the second pretreatment unit, and sheet metal strip is distinguished Surface treated face coating-it is laminated-squeeze unit in and thin polymer film be in contact and be connected to each other.
2. according to the method described in claim 1,
It is characterized in that,
In being surface-treated website, by means of coating, in particular by means of spraying, by means of rod coating or in particular by means of coating, Coating is carried out for the sheet metal strip with adhesive and/or glue system and/or surface conditioning agent, and/or in a manner of chemistry, And/or in a manner of physics, activated preferably by means of plasma.
3. method according to claim 1 or 2,
It is characterized in that,
Sheet metal strip is after being surface-treated website by dry website.
4. the method according to any one of preceding claims,
It is characterized in that,
Before being surface-treated website, sheet metal strip is in pretreatment unit by least one alignment website, a cutting station Point and/or a cleaning website.
5. the method according to any one of preceding claims,
It is characterized in that,
Coating-it is laminated-squeeze unit after, at least one cooling website of cooling unit, preferably two cooling websites Purpose the material composite is cooled down.
6. the method according to any one of preceding claims,
It is characterized in that,
In post-processing unit, material composite detects website by least one cutting website, an alignment website, one An and/or coating website.
7. the method according to any one of preceding claims,
It is characterized in that,
First and/or second sheet metal strip by related device at least surface treatment website and coating-it is laminated-squeeze unit it Between continuous guiding preferably so carry out so that sheet metal strip is surface treated, is preferably applied with adhesive and/or bonding system The side of layer is not in contact with guide device.
8. the method according to any one of preceding claims,
It is characterized in that,
The sheet metal strip and thin polymer film are delivered to-coating-for squeezing website is laminated-laminated with coating-to squeeze single Member, the coating-is laminated-squeeze website and carry the coating roller pair for foring coating gap, with coating-it is laminated-squeeze website In produce material composite.
9. method according to any one of claims 1-7,
It is characterized in that,
By the sheet metal strip and thin polymer film be delivered to coating-it is laminated-squeeze unit, the coating-is laminated-squeeze unit Squeeze website with the first coating-laminated-squeeze website and the second coating-laminated-, wherein the first coating-it is laminated-squeeze website With the first coating roller pair for foring coating gap, the second coating-laminated-, which squeezes website, has form coating gap the Two coating rollers pair, with the first coating-it is laminated-squeeze the second sheet metal strip and thin polymer film be combined into metal-in website Polymer complex, and the second coating-it is laminated-squeeze the metal-polymer composites and the first metal tape in website Material is combined into material composite.
10. the method according to any one of preceding claims,
It is characterized in that,
Using aluminium, magnesium material or steel as the first and/or second sheet metal strip and by thermosetting property or thermoplastic polymer matrix As thin polymer film.
11. for production material compound (2) device (1,1 ', 1 ", 1 " '), the material composite have at least two by Layer made of layer made of metal material and at least one matrix material being arranged between two layers, in particular according to It is described in any one of claims 1 to 10, be used for production material complex method, described device has:
The uncoiling of the first and second sheet metal strips (3,4) in rolling and the thin polymer film (5) in rolling Device (6,7,8),
The preheating device (9,10,11) of the sheet metal strip (3,4) and thin polymer film (5),
For by the sheet metal strip (3,4) and thin polymer film (5) coating-it is laminated-press together in pressure and/or At a temperature of manufacture material compound coating-it is laminated-pressurizing unit (12,12 ', 12 "),
The cooling device (13) and/or after-treatment device (26) of the material composite (2),
The sheet metal strip (3,4), thin polymer film (5) and/or material composite (2) driving and/or guide device (27), and
The sizing cutting device (14) or roll-up device (15) of the material composite (2),
It is characterized in that,
Described device (1,1 ', 1 ") has the pretreatment unit (16,17) at least the first and second sheet metal strips (3,4), The wherein described pretreatment unit (16,17) include the first pretreatment unit (16) and the second pretreatment unit (17), described first Pretreatment unit has the first preprocessing station at least carrying out single side surface processing (16.11) to the first sheet metal strip (3) Point (16.1), second pretreatment unit have at least carrying out single side surface pretreatment to the second sheet metal strip (4) (17.11) the second pretreatment website (17.1).
12. according to the devices described in claim 11,
It is characterized in that,
Being surface-treated website (16.1,17.1) has device for applying coating, particularly for spraying, rod coating device or Be preferred for coating the coating machine of adhesive and/or glue system and/or surface conditioning agent, and/or for chemistry and/or The device activated in a manner of physics, preferably by means of plasma.
13. device according to claim 11 or 12,
It is characterized in that,
For the sheet metal strip (3,4), described device (1 ', 1 ") is respectively provided at least one dry website (18,19).
14. the device according to any one of claim 11 to 13,
It is characterized in that,
The pretreatment unit (16,17) respectively includes at least one alignment website (20,21), a cutting website (22,23) An and/or cleaning website (24,25).
15. the device according to any one of claim 11 to 14,
It is characterized in that,
The cooling unit (13) includes at least one cooling website (13.1,13.2) and/or the post-processing unit (26) packet Include at least one cutting website (26.1), one alignment website (26.2), one detect website (26.3) and/or a coating station Point (26.4).
16. the device according to any one of claim 11 to 15,
It is characterized in that,
The coating-is laminated-squeeze unit (12,12 ', 12 ") includes that at least one coating-is laminated-squeeze website (12.1, 12 ' .1,12 " .1,12 ' .2,12 " .2).
17. the material composite (2) produced using method as claimed in any of claims 1 to 10 is for producing It is used especially in the application of the component of shipbuilding, aircraft manufacturing, device fabrication, machine-building, household items or building field.
CN201780007618.2A 2016-01-20 2017-01-04 Method and device for producing a material composite and use thereof Expired - Fee Related CN108541236B (en)

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DE102016200667.3A DE102016200667A1 (en) 2016-01-20 2016-01-20 Method and device for producing a composite material and its use
PCT/EP2017/050107 WO2017125261A1 (en) 2016-01-20 2017-01-04 Method and device for producing a material composite and use thereof

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