CN108532415B - Asphalt mixture stirring equipment and process for adding reclaimed materials in high proportion - Google Patents

Asphalt mixture stirring equipment and process for adding reclaimed materials in high proportion Download PDF

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Publication number
CN108532415B
CN108532415B CN201810583132.XA CN201810583132A CN108532415B CN 108532415 B CN108532415 B CN 108532415B CN 201810583132 A CN201810583132 A CN 201810583132A CN 108532415 B CN108532415 B CN 108532415B
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regenerated
hot
powder
aggregate
discharging
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CN108532415A (en
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何伟川
龚万毅
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FUJIAN QUANCHENG MACHINERY CO LTD
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FUJIAN QUANCHENG MACHINERY CO LTD
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/02Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
    • E01C19/10Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
    • E01C19/1009Plant wherein type or construction of the mixer are irrelevant

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention discloses asphalt mixture stirring equipment and process for adding reclaimed materials in high proportion, wherein the equipment comprises the following steps: (1) The raw aggregate and the regenerated fine material are sent into a regenerated mixture drying roller for drying, wrapping and mixing, the hot mixture is sent into a hot aggregate vibration screening machine through a hot material lifting machine for screening, each stage of hot aggregate after screening respectively falls into a corresponding compartment of a hot aggregate temporary storage bin (2) the regenerated coarse material is sent into the regenerated coarse material drying roller through a cold material lifting machine for drying, and the dried regenerated coarse material directly and vertically falls into the regenerated hot aggregate temporary storage bin; (3) The regenerated hot material vertically falls into a regenerated hot material metering bin for metering, and the metered regenerated hot material vertically falls into a stirrer; each stage of hot aggregate vertically falls into a hot aggregate metering bin for precise metering, and all stages of hot aggregates after metering are obliquely fed into a stirrer together through an inclined chute; the stirrer fully stirs and mixes all materials. The invention improves the adding proportion of the regenerated reclaimed materials.

Description

Asphalt mixture stirring equipment and process for adding reclaimed materials in high proportion
Technical Field
The invention belongs to the technical field of asphalt mixture stirring, and particularly relates to asphalt mixture stirring equipment and technology for adding reclaimed materials in a high proportion.
Background
With the development of China asphalt pavement engineering, asphalt pavement for early construction and traffic has mostly entered major and middle repair stages, and waste asphalt mixture (Reclaimed Asphalt Pavement, namely RAP) generated by the asphalt pavement is increasing year by year. Because the China asphalt pavement regeneration technology starts later, the policy is not strong, and the regeneration technology is gradually formed at present. There are two application forms of the heat regeneration technology commonly used in China at present: one is in-situ, and the other is in-plant. The in-situ heat regeneration equipment is also called a regeneration train, and is characterized by having a small influence on traffic due to the speed of the regeneration treatment of the pavement, but has the defects of limited thickness of the treated pavement (being suitable for preventive maintenance), serious environmental pollution caused by waste gas emitted from the pavement in the heating process and expensive equipment. The plant-mixed heat regeneration equipment is a fixed asphalt mixture regeneration station which can be matched with a stirring station for use. The method has the advantages of strong quality controllability of finished products, simple operation and lower equipment purchasing cost. According to the related data, the plant mix thermal regeneration mode is introduced to have the highest utilization rate in the global scope, is the only mode with the mixture performance being comparable with that of a new material in a plurality of regeneration modes, and is the main stream regeneration mode of China at present according to the current use condition of China.
Because the asphalt high-speed pavement which is built in traffic at early stage enters a large maintenance period, a large amount of old asphalt milling materials are generated. The use of a large amount of recycled asphalt materials can reduce the cost along with the deep concept of energy conservation and environmental protection, but at the same time means that the stirring equipment needs more maintenance and has higher requirement on wear resistance. In the past, the stirring equipment mainly uses raw aggregate plus new powder and then adds heated asphalt to carry out hot stirring, and along with the increase of highway reclaimed materials, some reclaimed materials are slowly added to mix with the raw aggregate to produce the required asphalt mixture. The traditional stirring equipment, the mixing tank at the main building part is mainly used for mixing new materials, and regenerated materials are added into the mixing tank as auxiliary towers through a chute, so that the percentage of the reclaimed materials can be limited.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide asphalt mixture stirring equipment and process for adding reclaimed materials in a high proportion.
In order to solve the technical problems, the invention adopts the following technical scheme: the asphalt mixture stirring equipment for adding reclaimed materials in a high proportion comprises a raw aggregate supply device, a reclaimed fine material supply device, a reclaimed mixture drying roller, a hot aggregate lifting machine, a hot aggregate vibration screening machine, a hot aggregate temporary storage bin, a hot aggregate metering bin, a reclaimed coarse material supply device, a cold aggregate lifting machine, a reclaimed coarse material drying roller, a reclaimed hot aggregate temporary storage bin, a reclaimed hot aggregate metering bin and a stirrer, wherein the reclaimed coarse material drying roller, the reclaimed hot aggregate temporary storage bin, the reclaimed hot aggregate metering bin and the stirrer are vertically arranged on a first tower of a mixing building from top to bottom, and the hot aggregate vibration screening machine, the hot aggregate temporary storage bin and the hot aggregate metering bin are vertically arranged on a second tower of the mixing building from top to bottom; the discharging port of the regenerated coarse material supply device is connected to the feeding port of the regenerated coarse material drying roller through the cold material lifting machine, the discharging port of the regenerated coarse material drying roller is connected to the feeding port of the regenerated hot material temporary storage bin right below, the discharging port of the regenerated hot material temporary storage bin is connected to the feeding port of the regenerated hot material metering bin right below, and the discharging port of the regenerated hot material metering bin is connected to the feeding port of the stirrer right below; the discharge gate of raw aggregate feeding device is connected to the raw materials feed inlet of regeneration mixture drying drum, regeneration fine material feeding device's discharge gate is connected to the regeneration material feed inlet of regeneration mixture drying drum, the mixture discharge gate of regeneration mixture drying drum is connected to the feed inlet of hot aggregate vibration screening machine through hot material lifting machine, each discharge gate of hot aggregate vibration screening machine is connected to the each feed inlet of hot aggregate temporary storage storehouse under respectively, each discharge gate of hot aggregate temporary storage storehouse is connected to the feed inlet of hot aggregate measurement storehouse under, the discharge gate of hot aggregate measurement storehouse is connected to the feed inlet of agitator through the slope chute.
As a further preferred technical scheme: the asphalt mixture stirring equipment for adding the reclaimed materials in high proportion can further comprise a primary powder supply device, a powder metering bin, an asphalt supply device, an asphalt scale, a regenerant supply device and a regenerant metering device, wherein a discharge port of the primary powder supply device is connected to a feed port of the stirrer through the powder metering bin, a discharge port of the asphalt supply device is connected to the feed port of the stirrer through the asphalt scale, and a discharge port of the regenerant supply device is connected to the feed port of the stirrer through the regenerant metering device.
As a further preferred technical scheme: this high proportion adds pitch mixture agitated vessel of regeneration material can also include first bag collector, retrieve powder jar and retrieve powder lifting machine, the flue gas export of regeneration mixture dry cylinder, the flue gas export of regeneration coarse fodder dry cylinder and the dust export of agitator are connected to the dust import of first bag collector respectively, the powder export of first bag collector is connected to the feed inlet of retrieving the powder jar, retrieve the discharge gate of powder jar through retrieve the powder lifting machine be connected to the feed inlet of powder measurement storehouse.
As a further preferred technical scheme: the asphalt mixture stirring equipment with the reclaimed materials added in the high proportion can further comprise a finished product bin and a waste bin, wherein a discharge hole of the stirrer is connected to a feed hole of the finished product bin, and a waste hole of the hot aggregate vibration screening machine is connected to the feed hole of the waste bin.
As a further preferred technical scheme: the asphalt mixture stirring equipment for adding the reclaimed materials in a high proportion can further comprise an environment-friendly treatment system, wherein the environment-friendly treatment system comprises a batching dust collecting device, a discharging dust collecting device, a powder oil-wrapping dust removing device and a reclaimed powder humidifying device, the batching dust collecting device consists of a cold material enclosing device and a cold material dust collecting device, the cold material enclosing device is arranged at the outer side of the batching system, and an air inlet end of the cold material dust collecting device is arranged in the cold material enclosing device in a penetrating manner; the discharging and discharging smoke dust collecting device consists of a lane enclosing device and a discharging and discharging dust collecting device, wherein the lane enclosing device is arranged at the bottom channel position of the mixing building, and the air inlet end of the discharging and discharging dust collecting device is arranged in the lane enclosing device in a penetrating manner; the powder oil-wrapped dust collector comprises a powder oil-wrapped device and a second bag type dust collector, wherein the air outlet end of the cold material dust collector is connected to the air inlet end of the powder oil-wrapped device, the air outlet end of the discharging dust collector is connected to the air inlet end of the powder oil-wrapped device, the air outlet end of the powder oil-wrapped device is connected to the air inlet end of the second bag type dust collector, the discharge end of the second bag type dust collector is connected to the feed end of the recovered powder humidifying device, and the burdening dust collector, the discharging dust collector, the powder oil-wrapped dust collector and the recovered powder humidifying device are all electrically connected to the dust treatment control device.
As a further preferred technical scheme: the environment-friendly treatment system further comprises an asphalt scale smoke collection device, an oil discharge pool smoke collection device and a smoke condensing reflux device, wherein the air inlet end of the asphalt scale smoke collection device is arranged above the asphalt scale, the air outlet end of the asphalt scale smoke collection device is connected to the air inlet end of the powder oil wrapping device, the air inlet end of the oil discharge pool smoke collection device is arranged above the oil discharge pool, the air outlet end of the oil discharge pool smoke collection device is connected to the air inlet end of the powder oil wrapping device, the smoke condensing reflux device comprises a plurality of condensers, and the condensers are respectively arranged at the air outlet of the asphalt tank and the air outlet of the heavy oil tank.
As a further preferred technical scheme: the regenerated mixture drying roller comprises a frame, a tug device fixedly installed on the frame, an inclined roller body rotatably installed on the tug device and a burner positioned at the lower end of the inclined roller body, wherein a first feeding port used for feeding raw aggregate is arranged at the higher end of the inclined roller body, a second feeding port used for feeding regenerated fine materials is arranged on the side wall, close to the lower end, of the inclined roller body, a raw material heating area is formed between the second feeding port and the first feeding port, a discharging port used for delivering mixture is arranged on the side wall, at the lower end, of the inclined roller body, a mixture wrapping area is formed between the discharging port and the second feeding port, and a flame spraying end of the burner is connected with a lengthening air cylinder used for enabling open flame to avoid opening the regenerated fine materials.
As a further preferred technical scheme: still fixed mounting has former raw material feeding case, reclaimed materials feeding case and mixture discharging case in the frame, former raw material feeding case and the higher end of slope barrel dock and slope barrel can rotate relative former raw material feeding case, former raw material feeding case is equipped with former material import and the flue gas export that are linked together with the first feed inlet of slope barrel, reclaimed materials feeding case cover is established in the second feed inlet department of slope barrel and the relative reclaimed materials feeding case rotation of slope barrel, reclaimed materials feeding case is equipped with the reclaimed materials import that is linked together with slope barrel second feed inlet, mixture discharging case cover is established in the discharge gate department of slope barrel and the relative mixture discharging case rotation of slope barrel, mixture discharging case is equipped with the mixture export that is linked together with slope barrel discharge gate.
As a further preferred technical scheme: the regenerated hot material temporary storage bin comprises a bin body, the bin body is composed of a cylinder on the upper portion and a cone cylinder on the lower portion, a discharging valve box is connected to the bottom of the cone cylinder, a first rotating shaft and a second rotating shaft which are parallel to each other are symmetrically arranged in the discharging valve box, a first valve plate is fixed to the first rotating shaft, a second valve plate matched with the first valve plate is fixed to the second rotating shaft, one end of the first rotating shaft penetrates through one side wall of the discharging valve box and is fixedly connected with one end of the first swing arm, one end of the second rotating shaft penetrates through one side wall of the discharging valve box and is fixedly connected with one end of the second swing arm, one end of the first swing arm is fixedly provided with a first sector gear, one end of the second swing arm is fixedly provided with a second sector gear meshed with the first sector gear, the first swing arm and the second swing arm are symmetrically distributed on one outer side wall of the discharging valve box, and one outer side wall of the discharging valve box is fixedly provided with a first driving mechanism hinged with the other end of the first swing arm and a second driving mechanism hinged with the second swing arm.
In order to solve the technical problems, the invention adopts the following technical scheme: the asphalt mixture stirring process for adding the reclaimed materials in a high proportion adopts the asphalt mixture stirring equipment for adding the reclaimed materials in a high proportion and comprises the following steps of:
(1) The raw aggregate supply device sends the raw aggregate with the coarse grading into the regenerated mixture drying roller for drying, the regenerated fine material supply device sends the regenerated fine material into the regenerated mixture drying roller for wrapping, the regenerated fine material avoids the open fire and is mixed with the raw aggregate in a reciprocating manner along the flow direction of the raw aggregate, so that the raw aggregate and the regenerated fine material are fully heat-transferred and wrapped on the softened regenerated fine material to obtain a regenerated heat mixture; the hot material hoister lifts the regenerated hot mixture into the hot aggregate vibration screening machine for screening, and each level of hot aggregate after screening falls into a corresponding compartment of the hot aggregate temporary storage compartment for storage for later use;
(2) The regenerated coarse material supply device sends the refined regenerated coarse material into the cold material lifting machine for lifting, and the cold material lifting machine sends the regenerated coarse material into the regenerated coarse material drying roller for drying to obtain regenerated coarse material; the regenerated hot material directly and vertically falls into a regenerated hot material temporary storage bin for storage for later use;
(3) The regenerated hot material temporary storage bin directly and vertically feeds the regenerated hot material into the regenerated hot material metering bin for metering, and the metered regenerated hot material directly and vertically falls into the stirrer; the hot aggregate temporary storage bin directly and vertically feeds all levels of hot aggregates into the hot aggregate metering bin for fine metering respectively, and the metered all levels of hot aggregates are obliquely fed into the stirrer together through the inclined chute; and (3) fully stirring and mixing all materials by using a stirrer to form the qualified regenerated asphalt mixture with strict grading.
Compared with the prior art, the invention has the following beneficial effects: (1) The stirrer is directly arranged under the regenerated hot material metering bin, the regenerated coarse material directly and vertically falls into the mixing cylinder after passing through the regenerated coarse material drying roller, the regenerated hot material temporary storage bin and the regenerated hot material metering bin in sequence, and the raw aggregate and the regenerated fine material are wrapped, mixed and hot aggregate are conveyed into the mixing cylinder through the inclined chute after being screened, so that the old material is taken as a main material and the new material is taken as an auxiliary material in the mixing process, and the adding proportion of the old material is higher and can reach about 35%. (2) Because the regenerated coarse material drying roller, the regenerated hot material temporary storage bin, the regenerated hot material metering bin and the stirrer are vertically arranged, the heated regenerated coarse material directly falls down under the action of gravity, so that abrasion is reduced, and meanwhile, the vertical blanking can also prevent the regenerated coarse material from adhering to the bin wall in the heating process, so that blockage is avoided; compared with the conventional regenerated material sliding path, the conveying time is shortened, and the energy loss is reduced. (3) The recycled materials are divided into the recycled fine materials and the recycled coarse materials, wherein the recycled fine materials have the highest asphalt content, the recycled fine materials and the raw aggregate are fully mixed, heat transferred and wrapped through the recycled mixture drying roller, the ageing of the old asphalt in the direct heating process is avoided, the heating temperature of the recycled materials is higher, and the temperature control is more accurate. (4) The asphalt mixture stirring equipment with the reclaimed materials added in a high proportion belongs to a brand new generation of intermittent asphalt concrete stirring stations, has the characteristics of environmental protection, energy conservation, high efficiency and the like, can realize the simultaneous use of hot regeneration and cold regeneration and the virgin materials, and saves resources to the greatest extent.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a functional block diagram of an embodiment of the present invention.
Fig. 3 is a front perspective view of a regeneration mix drying drum according to an embodiment of the present invention.
Fig. 4 is a rear perspective view of a regeneration mix drying drum according to an embodiment of the present invention.
Fig. 5 is an internal cross-sectional view of a regeneration mix drying drum according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of an inclined cylinder according to an embodiment of the present invention.
Fig. 7 is an enlarged view of a portion of an inclined cylinder according to an embodiment of the present invention.
Fig. 8 is an internal cross-sectional view of an inclined cylinder according to an embodiment of the present invention.
Fig. 9 is a schematic structural view of a mixing blade according to an embodiment of the present invention.
Fig. 10 is a perspective view of a temporary storage bin for regenerated hot material according to an embodiment of the present invention.
FIG. 11 is a right side view of a reclaimed hot stock temporary storage bin of an embodiment of the present invention.
Fig. 12 is a rear view of a reclaimed hot stock temporary storage bin of an embodiment of the present invention.
Fig. 13 is a schematic view showing the valve opening of the regenerated hot material temporary storage bin according to the embodiment of the invention.
Fig. 14 is a schematic valve closure diagram of a temporary storage bin for regenerated hot material according to an embodiment of the invention.
Fig. 15 is a schematic block diagram of an environmental protection processing system in accordance with an embodiment of the present invention.
Fig. 16 is a schematic structural view of a batching dust collecting device according to an embodiment of the present invention.
Fig. 17 is a schematic structural view of a discharge smoke dust collecting device according to an embodiment of the present invention.
Fig. 18 is a schematic top view of a discharge dust collector according to an embodiment of the invention.
Fig. 19 is a schematic perspective view of a discharging and dust collecting device according to an embodiment of the invention.
Fig. 20 is a schematic top view of a dust collector for oil-in-powder and a humidifying device for reclaimed powder according to an embodiment of the present invention.
Fig. 21 is a schematic perspective view of a dust collector for oil-in-powder and a humidifying device for reclaimed powder according to an embodiment of the present invention.
Fig. 22 is a schematic structural diagram of a flue gas collection device, a flue gas collection device for an oil discharge pool and a flue gas condensation reflux device for an asphalt scale according to an embodiment of the present invention.
Reference numerals: 1. a raw aggregate supply device; 2. a regenerated fine material supply device; 3. a hot material lifting machine; 4. a thermal aggregate vibratory screening machine; 5. temporary storage of hot aggregate; 6. a hot aggregate metering bin; 7. a regenerated coarse material supply device; 8. a cold material lifting machine; 9. the hot material is temporarily stored in a bin; 10. regenerating a hot material metering bin; 11. a primary aggregate bin; 12. regenerating a coarse material bin; 13. virgin aggregate Leng Zhenshai; 14. regenerating the mixture drying roller; 15. regenerating a coarse material drying roller; 16. a stirrer; 17. a tilting chute; 18. a primary powder supply device; 19. a powder metering bin; 20. mixing building; 21. a finished product bin; 22. a waste bin; 23. an asphalt supply device; 24. a regenerant supply device; 25. a regenerant metering device; 26. a first bag collector; 27. a recycling powder lifting machine; 28. a frame; 29. a tug device; 30. tilting the cylinder; 31. an asphalt tank; 32. asphalt scale; 33. a heavy oil tank; 34. an oil discharging pool; 35. a first feed port; 36. a second feed inlet; 37. an annular plate; 38. a lateral notch; 39. a scraping guide plate; 40. a discharge port; 41. a guide blade; 42. lifting blades; 43. a blade containing material; 44. a feed blade; 45. mixing blades; 46. a horizontal fixing piece; 47. a first inclined blade; 48. a second inclined blade; 49. a first horizontal screw shaft; 50. a second horizontal screw shaft; 51. a discharge blade; 52. a burner; 53. lengthening the air duct; 54. a raw material feeding box; 55. a raw material inlet; 56. a flue gas outlet; 57. a reclaimed material feeding box; 58. a regeneration material inlet; 59. a mixture discharging box; 60. a mixture outlet; 61. a conical cylinder; 9. the hot material is temporarily stored in a bin; 62. a bin body; 63. a cylinder; 64. a conical cylinder; 65. a discharging valve box; 66. a first rotating shaft; 67. a second rotating shaft; 68. a first valve plate; 69. a second valve plate; 70. a first swing arm; 71. a second swing arm; 72. a first sector tooth; 73. a second sector tooth; 74. a first driving mechanism; 75. a second driving mechanism; 76. a third swing arm; 77. a fourth swing arm; 78. a third sector tooth; 79. a fourth sector tooth; 80. a third driving mechanism; 81. a fourth driving mechanism; 82. an access door; 83. a weighing sensor; 84. an oil inlet pipe; 85. an oil outlet pipe; 86. a temperature sensor; 100. a batching dust collection device; 110. a cold material enclosure device; 120. a cold material dust collection device; 130. a virgin aggregate enclosure device; 131. a first support frame; 132. a first sealing plate; 133. a second support frame; 134. a second sealing plate; 140. a dust collection device for the raw aggregate; 141. a first dust collection main pipe; 1411. a first dust collection joint; 1412. a second dust collection joint; 1413. a third dust collection joint; 142. a first dust hood body; 143. a first dust collection branch pipe; 144. a first electric damper; 145. a first pneumatic butterfly valve; 146. a first manual butterfly valve; 147. a second dust hood body; 148. a second electric damper; 150. a reclaimed material enclosure device; 151. a third support frame; 152. a third sealing plate; 160. a reclaimed material dust collection device; 161. a second dust collection main pipe; 1611. a fourth dust collection joint; 1612. a fifth dust collection joint; 162. a third dust hood body; 163. a second dust collection branch pipe; 164. a third electric damper; 165. a third pneumatic butterfly valve; 166. a second manual butterfly valve; 200. a discharging smoke dust collecting device; 210. a lane enclosing device; 211. a fourth support frame; 212. a fourth sealing plate; 213. photoelectric induction rolling shutter door; 220. discharging and dust collecting device; 221. a third dust collection main pipe; 2211. a sixth dust collection joint; 2212. a seventh dust collection joint; 2213. a bifurcation tube; 2214. a third dust collection port; 222. a finished product discharging and dust collecting branch pipe; 2221. a first dust collection port; 223. waste discharging and dust collecting branch pipes; 2231. a second dust collection port; 224. a fourth electric damper; 225. a fourth pneumatic butterfly valve; 226. a fifth pneumatic butterfly valve; 227. a fifth electric damper; 300. a powder oil-wrapping dust-removing device; 310. a powder oil-wrapping device; 311. a fourth dust collection main pipe; 3111. vortex pipe joints; 3112. a feed manifold; 312. a powder spraying pipe; 313. a blower; 314. a powder spraying tank; 315. a first impeller feeder; 320. a second bag collector; 321. an induced draft fan; 322. a chimney; 330. a recycling powder tank; 331. a third manual butterfly valve; 332. a second impeller feeder; 333. a fourth manual butterfly valve; 334. a third impeller feeder; 335. a second screw conveyor; 340. a first screw conveyor; 400. a reclaimed powder humidifying device; 410. a fourth impeller feeder; 420. a double-shaft waste powder humidifier; 500. an asphalt scale flue gas collection device; 510. a first flue gas collection tube; 520. a first fume collection hood; 530. a sixth pneumatic butterfly valve; 540. a sixth electric damper; 600. a fume collecting device of the oil discharging pool; 610. a second flue gas collection tube; 620. a second fume collection hood; 630. a seventh pneumatic butterfly valve; 700. and the flue gas condensing and refluxing device.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 1, the asphalt mixture stirring equipment for adding recycled materials in a high proportion comprises a raw aggregate supply device 1, a recycled fine material supply device 2, a recycled mixture drying roller 14, a hot aggregate lifting machine 3, a hot aggregate vibration screening machine 4, a hot aggregate temporary storage bin 5, a hot aggregate metering bin 6, a recycled coarse material supply device 7, a cold material lifting machine 8, a recycled coarse material drying roller 15, a recycled hot aggregate temporary storage bin 9, a recycled hot aggregate metering bin 10 and a stirrer 16, wherein the recycled coarse material drying roller 15, the recycled hot aggregate temporary storage bin 9, the recycled hot aggregate metering bin 10 and the stirrer 16 are vertically arranged on a first tower of a mixing tower 20 from top to bottom, and the hot aggregate vibration machine 4, the hot aggregate temporary storage bin 5 and the hot aggregate metering bin 6 are vertically arranged on a second tower of the mixing tower from top to bottom; the discharge port of the regenerated coarse material supply device 7 is connected to the feed port of the regenerated coarse material drying roller 15 through the cold material lifting machine 8, the discharge port of the regenerated coarse material drying roller 15 is connected to the feed port of the regenerated hot material temporary storage bin 9 right below, the discharge port of the regenerated hot material temporary storage bin 9 is connected to the feed port of the regenerated hot material metering bin 10 right below, and the discharge port of the regenerated hot material metering bin 10 is connected to the feed port of the stirrer 16 right below; the discharge gate of raw aggregate feeding device 1 is connected to the raw materials feed inlet of regeneration mixture drying drum 14, the discharge gate of regeneration fine aggregate feeding device 2 is connected to the regeneration material feed inlet of regeneration mixture drying drum 14, the mixture discharge gate of regeneration mixture drying drum 14 is connected to the feed inlet of hot aggregate vibration screening machine 4 through hot material lifting machine 3, each discharge gate of hot aggregate vibration screening machine 4 is connected to each feed inlet of hot aggregate temporary storage bin 5 under respectively, each discharge gate of hot aggregate temporary storage bin 5 is connected to the feed inlet of hot aggregate metering bin 6 under, the discharge gate of hot aggregate metering bin 6 is connected to the feed inlet of agitator 16 through slope chute 17.
In this embodiment, the virgin aggregate supply device 1 includes a virgin aggregate bin and a virgin aggregate belt conveyor, the recycled fine material supply device 2 includes a recycled fine material bin, a recycled fine material belt conveyor and a recycled fine material screw conveyor, and the recycled coarse material supply device 7 includes a recycled coarse material bin and a recycled coarse material belt conveyor, but they may also include corresponding Leng Zhenshai. Wherein, regeneration fine material storehouse and regeneration coarse material storehouse can be collectively referred to as regeneration feed bin, and former aggregate feed bin can be referred to as former feed bin, and regeneration feed bin and former feed bin can be collectively referred to as cold feed bin, belong to the feed proportioning system.
In this embodiment, as shown in fig. 1, the asphalt mixture stirring apparatus for adding reclaimed materials in high proportion further comprises a primary powder supply device 18, a powder metering bin 19, an asphalt supply device 23, an asphalt scale 32, a regenerant supply device 24 and a regenerant metering device 25, wherein the discharge port of the primary powder supply device 18 is connected to the feed port of the stirrer 16 via the powder metering bin 19, the discharge port of the asphalt supply device 23 is connected to the feed port of the stirrer 16 via the asphalt scale 32, and the discharge port of the regenerant supply device 24 is connected to the feed port of the stirrer 16 via the regenerant metering device 25. Wherein the raw powder supply device 18 comprises a raw powder tank and a raw powder screw conveyor, the asphalt supply device 23 comprises an asphalt tank and a conveyor pump, and the regenerant supply device comprises a regenerant tank, which respectively supply mineral powder, asphalt and regenerant.
In this embodiment, as shown in fig. 1, the asphalt mixture stirring apparatus for adding recycled materials in high proportion further includes a first bag collector 26, a recycled powder tank 330 and a recycled powder elevator 27, the flue gas outlet of the recycled mixture drying drum 14, the flue gas outlet of the recycled coarse material drying drum 15 and the dust outlet of the stirrer 16 are respectively connected to the dust inlet of the first bag collector 26, the powder outlet of the first bag collector 26 is connected to the feed inlet of the recycled powder tank 330, and the discharge outlet of the recycled powder tank 330 is connected to the feed inlet of the powder metering bin 19 via the recycled powder elevator 27. Wherein the first baghouse 26 is preferably, but not limited to, a BDM-360 pulse blowback baghouse.
In this embodiment, as shown in fig. 1, the asphalt mixture stirring apparatus with the recycled materials added in a high proportion may further include a finished product bin 21 and a waste bin 22, wherein the discharge port of the stirrer 16 may be connected to the feed port of the finished product bin 21 via a finished product metering bin, and the waste port of the hot aggregate vibration screening machine 4 is connected to the feed port of the waste bin 22.
In the past, the agitator of bituminous mixture agitated vessel is located the below of former material blanking mouth, disposes 3000 kg/batch, if when adding the reclaimed material in a large proportion, the reclaimed material swift current moves the time extension, and when reclaimed material and former material mixing stirring simultaneously, the agitation time extension leads to equipment throughput to descend, seriously influences equipment throughput. In this embodiment, the stirrer is arranged below the regenerated material blanking port, so that the regenerated coarse material is vertically downward, the running time is greatly shortened, and meanwhile, the stirrer can be increased to 4000 kg/batch, so that the addition of a large proportion of regenerated material is realized, the stirring time does not need to be prolonged, and the equipment productivity is kept unchanged.
The asphalt mixture stirring equipment of the embodiment has strong optional compatibility, can be customized individually, and even considers the special requirements of some very details, but not the requirements of mass production; for example, the corresponding regeneration hopper can be provided according to different quality and particle size of the regenerated reclaimed materials, the single-channel or double-channel 120t to 300t hot aggregate bins can be designed, a weighing system of various asphalt and powder materials can be integrated, a regenerated hot material temporary storage bin of 20t to 2 x 30t can be selected, a mixing cylinder of 5t or 6t can be selected, and a finished product bin of 100 to 300 tons can be selected according to the needs of customers. Of course, in addition to producing high proportion hot recycled asphalt, cold recycled materials and cold virgin aggregate can be added, warm mix asphalt can be produced by adding selected asphalt foaming machine, cold mix asphalt can be produced by selecting corresponding equipment, and pigment, liquid, fiber materials and other various additives can be added according to the corresponding configuration.
As shown in fig. 1-2, the stirring process of the asphalt mixture stirring device with the reclaimed materials added in high proportion comprises the following steps: (1) The raw aggregate supply device 1 sends the raw aggregate with coarse grading into the regenerated mixture drying roller 14 for drying, the regenerated fine material supply device 2 sends the regenerated fine material into the regenerated mixture drying roller 14 for wrapping, the regenerated fine material avoids open fire and is mixed with the raw aggregate reciprocally along the flow direction of the raw aggregate, so that the raw aggregate and the regenerated fine material are fully heat-transferred and wrapped on the softened regenerated fine material, and the regenerated heat mixture is obtained; the hot material lifting machine 3 lifts the regenerated hot mixture into the hot aggregate vibration screening machine 4 for screening, and each level of hot aggregate after screening falls into a corresponding compartment of the hot aggregate temporary storage compartment 5 for storage for standby; (2) The regenerated coarse material supply device 7 sends the refined regenerated coarse material into the cold material lifting machine 8 for lifting, and the cold material lifting machine 8 sends the regenerated coarse material into the regenerated coarse material drying roller 15 for drying to obtain regenerated coarse material; the regenerated hot materials directly and vertically fall into a regenerated hot material temporary storage bin 9 for storage for later use; (3) The regenerated hot material temporary storage bin 9 directly and vertically feeds the regenerated hot material into the regenerated hot material metering bin 10 for metering, and the metered regenerated hot material directly and vertically falls into the stirrer 16; the hot aggregate temporary storage bin 5 directly and vertically feeds all levels of hot aggregates into the hot aggregate metering bin 6 for fine metering, and all levels of metered hot aggregates are obliquely fed into the stirrer 16 through the inclined chute 17; the stirrer 16 mixes all the materials thoroughly to form a qualified reclaimed asphalt mixture with strict grading.
In this embodiment, before the step (1), the reclaimed materials are repeatedly screened and crushed in a cold state to obtain qualified reclaimed materials conforming to the grading, wherein the particle size of reclaimed fine materials is preferably 0-5 mm, the asphalt content in the reclaimed fine materials is highest, the particle size of reclaimed coarse materials is preferably more than 5mm, and the reclaimed coarse materials can be further subdivided into two stages of 5-13 mm and 13-25 mm according to actual needs. The regenerated fine materials are not contacted with open fire in the regenerated mixture drying roller 14, and are mixed with the raw aggregate in a reciprocating manner along the flow direction of the raw aggregate, so that the regenerated fine materials and the raw aggregate are fully heat-transferred, the asphalt of the regenerated reclaimed materials is softened, and the raw aggregate is further wrapped on the regenerated reclaimed materials; the mixed hot materials are sent into a hot material vibration screening machine 4 through a hot material lifting machine 3, so that the screening function of regenerated reclaimed materials is realized, and the accuracy of screening grading is effectively controlled; the sieved graded aggregates are temporarily stored in a hot aggregate temporary storage bin 5, then are weighed by a hot aggregate metering bin 6, enter a stirrer 800 through an inclined chute 17, and finally are stirred, added with powder, asphalt and the like to form an asphalt mixture meeting the highway construction standard.
At present, the intermittent asphalt mixture plant-mixing heat regeneration technology is to heat the regenerated reclaimed material and new aggregate in a drying cylinder respectively, and the raw aggregate is guided into a vibrating screen for sieving to ensure certain grading of the mixture. However, this gradation method of the reclaimed asphalt mixture has the disadvantages of low accuracy and small reclaimed material addition ratio. In this embodiment, the low cost improvement of gradation accuracy and the improvement of the addition ratio of reclaimed materials are realized by the reclaimed asphalt mixture drying cylinder 14.
As shown in fig. 3 to 9, the regenerated asphalt mixture drying drum 14 preferably has, but not limited to, the following structure: the device comprises a frame 28, a tug device 29 fixedly arranged on the frame 28, an inclined cylinder 30 rotatably arranged on the tug device 29 and a burner 52 positioned at the lower end of the inclined cylinder 30, wherein a first feeding port 35 for feeding raw aggregate is arranged at the higher end of the inclined cylinder 30, a second feeding port 36 for feeding regenerated fine aggregate is arranged on the side wall of the inclined cylinder 30 close to the lower end, a raw material heating area is formed between the second feeding port 36 and the first feeding port 35, a discharging port 40 for feeding mixed materials is arranged on the side wall of the lower end of the inclined cylinder 30, a mixed material wrapping area is formed between the discharging port 40 and the second feeding port 36, and an elongated air cylinder 53 for enabling open flame to avoid reclaimed materials is connected to the flame end of the burner 52.
Referring to fig. 5 to 8, the inclined cylinder 30 is provided with a guide blade 41 at the first feed inlet 35, the guide blade 41 is located on the inner wall of the inclined cylinder 30, and the guide blade 41 is spiral; the inner wall of the inclined cylinder 30 in the raw aggregate heating area is sequentially provided with a lifting blade 42 and a material containing blade 43 along the raw aggregate conveying direction, and the lifting blade 42 and the material containing blade 43 are provided with open material carrying grooves so as to carry the raw aggregate to fall after rising; the inclined cylinder 30 is provided with feeding blades 44 distributed in an annular shape at the second feeding port 36, the feeding blades 44 are positioned on the outer wall of the inclined cylinder 30, and the second feeding port 36 is arranged between any two adjacent feeding blades 44; the inner wall of the inclined cylinder 30, which is positioned in the mixture wrapping area, is provided with mixing blades 45; the inclined cylinder 30 is provided with annularly distributed discharge blades 51 at the discharge port 40, the discharge blades 51 are positioned on the outer wall of the inclined cylinder 30, and the discharge port 40 is arranged between any two adjacent discharge blades 51.
Referring to fig. 7, two annular plates 37 respectively disposed at two sides of the feeding vane 44 are disposed on the outer wall of the inclined cylinder 30, the annular plates 37 are fixedly connected with the corresponding sides of the feeding vane 44, lateral notches 38 communicated with the second feeding port 36 are disposed on the annular plates 37, and scraping guide plates 39 facing to the outer sides are disposed at the lateral notches 38 of the annular plates 37, so as to scrape the regenerated fine materials adhered to the inner side wall of the regenerated material feeding box and send the regenerated fine materials into the second feeding port 36, thereby realizing a self-cleaning function.
Referring to fig. 9, the mixing blade 45 includes a horizontal fixing plate 46, a plurality of first inclined blades 47, a plurality of second inclined blades 48, a first horizontal screw shaft 49 and a second horizontal screw shaft 50, wherein the horizontal fixing plate 46 is disposed on an inner wall of the inclined cylinder 30, the first inclined blades 47 and the second inclined blades 48 are disposed on two sides of the horizontal fixing plate 46 in a staggered manner, one end of the first inclined blade 47 is fixed on the horizontal fixing plate 46, the other end of the first inclined blade 47 is fixed on the first horizontal screw shaft 49, one end of the second inclined blade 48 is fixed on the horizontal fixing plate 46, and the other end of the second inclined blade 48 is fixed on the second horizontal screw shaft 50.
Referring to fig. 3 to 5, the frame 28 is further fixedly provided with a raw material feeding box 54, a regenerated material feeding box 57 and a mixture discharging box 59, the raw material feeding box 54 is butted with the higher end of the inclined cylinder 30, the inclined cylinder 30 can rotate relative to the raw material feeding box 54, the raw material feeding box 54 is provided with a raw material inlet 55 and a flue gas outlet 56 which are communicated with the first feeding hole 35 of the inclined cylinder 30, the regenerated material feeding box 57 is sleeved at the second feeding hole 36 of the inclined cylinder 30, the inclined cylinder 30 can rotate relative to the regenerated material feeding box 57, the regenerated material feeding box 57 is provided with a regenerated material inlet 58 which is communicated with the second feeding hole 36 of the inclined cylinder 30, and the mixture discharging box 59 is sleeved at the discharging hole 40 of the inclined cylinder 30, and the inclined cylinder 30 can rotate relative to the mixture discharging box 59. The inclined cylinder 30 is supported and driven to rotate by the tug device 29 relative to the raw material feed tank 54, the reclaimed material feed tank 57 and the mixture discharge tank 59, and the mixture discharge tank 59 is provided with a mixture outlet 60 communicated with the discharge port 40 of the inclined cylinder 30. The flue gas outlet 56 is positioned at the top of the raw material feeding box 54 and connected to the first bag-type dust remover through a dust removing pipeline, and the flue gas is purified and discharged to the atmosphere after reaching standards.
Referring to fig. 3 and 5, the burner 52 is fixedly mounted on the mix outlet tank 59, but is not limited thereto, and the burner 52 may be fixedly mounted on the frame 28 by a bracket. Referring to fig. 3 to 6, in order to allow the raw aggregate and the recycled fine material to rapidly enter the mix-attaching region, the inner wall of the inclined cylinder 30 at the second inlet 36 is provided with a tapered cylinder 61, the larger end of the tapered cylinder 61 is fixed to the inner wall of the inclined cylinder 30, the smaller end of the tapered cylinder 61 faces the lower end of the inclined cylinder 30, and the elongated wind tunnel 53 extends into the tapered cylinder 61; wherein, the lengthened wind barrel 53 keeps away from the second feeding hole 36.
The working principle of the regenerated asphalt mixture drying cylinder 14 is as follows: raw aggregate enters the inclined cylinder 30 through the raw aggregate feeding box 54, and enters a raw aggregate heating area under the action of rotation of the inclined cylinder 30 and the guide blades 41; the raw aggregate is lifted and falls under the action of the inclined cylinder 30, the lifting blades 42 and the material containing blades 43, and then fully exchanges heat with high-temperature flue gas generated by the burner 52 to form high-temperature raw aggregate, and moves to the second feed inlet 36; the regenerated fine materials enter the inclined cylinder 30 through the regenerated material feeding box 57 and enter a mixed material wrapping area together with the raw aggregate under the action of the rotation of the inclined cylinder 30, the feeding blades 44 and the conical cylinder 61, the raw aggregate and the regenerated fine materials are mixed in a reciprocating manner under the action of the rotation of the inclined cylinder 30 and the mixing blades 45, and the regenerated fine materials are softened due to the sufficient high-temperature heat transfer of the raw aggregate, so that the raw aggregate is fully wrapped with asphalt contained in the regenerated material to form hot mixed materials; the mix is discharged through mix discharge bin 59 for later processing for screening, grading, and agitation.
The advantages of the regenerated mix drying drum 14 over a double layer hybrid drying drum are as follows: (1) The drying roller with a single-layer structure is adopted, so that the structure is simple, the cost is low, and the operation is simple and convenient; (2) The high-temperature flue gas generated by the burner 52 is directly led to a raw material heating area through the lengthened air duct 53, so that the raw aggregate and the high-temperature flue gas are heated in a convection manner, and regenerated fine materials are far away from open fire, so that the aging of the regenerated fine materials is avoided; (3) The drying roller is provided with a mixing blade 45 for enabling the raw aggregate and the regenerated fine materials to reciprocate, the mixing blade 45 has a mixing function when the inclined cylinder 30 rotates, and can continuously feed, and the raw aggregate and the regenerated fine materials fully exchange heat under the condition of not contacting open fire, so that the raw aggregate and the regenerated fine materials are fully wrapped; (4) The addition proportion of the reclaimed materials is improved, the reclaimed materials can account for 20-35% of the mixture of the reclaimed fine materials and the virgin aggregate by weight, the recycling rate of the reclaimed materials is effectively improved, and the cost is further reduced; (5) The mixture after the raw aggregate is fully wrapped with the regenerated fine material can directly enter a screening machine, and the heated mixture cannot adhere to a screen when passing through a vibrating screen, so that various aggregates can be thoroughly separated on the screen, the grading precision of the mixture can be greatly improved, and qualified regenerated asphalt mixture with strict grading is ensured to be produced.
As shown in fig. 10 to 14, the regenerated hot material temporary storage bin 9 preferably but not limited to the following structure: the automatic feeding device comprises a bin body 62, wherein the bin body 62 is composed of a cylinder 63 at the upper part and a conical cylinder 64 at the lower part, the bottom of the conical cylinder 64 is connected with a feeding valve box 65, a first rotating shaft 66 and a second rotating shaft 67 which are parallel to each other are symmetrically arranged in the feeding valve box 65, a first valve plate 68 is fixed on the first rotating shaft 66, a second valve plate 69 matched with the first valve plate 68 is fixed on the second rotating shaft 67, one end of the first rotating shaft 66 penetrates through one side wall of the feeding valve box 65 and is fixedly connected with one end of a first swing arm 70, one end of the second rotating shaft 67 penetrates through one side wall of the feeding valve box 65 and is fixedly connected with one end of a second swing arm 71, one end of the first swing arm 70 is fixedly provided with a first sector tooth 72, one end of the second swing arm 71 is fixedly provided with a second sector tooth 73 meshed with the first sector tooth 72, the first swing arm 70 and the second swing arm 71 are symmetrically distributed on one outer side wall of the feeding box 65, and one end of the first swing arm 70 is fixedly connected with a first swing arm 70 and one end of a second swing arm 71, and one end of the second swing arm 71 is fixedly connected with a first swing arm 75 and one end of a driving mechanism.
In order to make the stress at the two ends of the first rotating shaft 66 and the second rotating shaft 67 uniformly and rapidly stably rotate, the other end of the first rotating shaft 66 penetrates through the other side wall of the discharging valve box 65 and is fixedly connected with one end of the third swing arm 76, the other end of the second rotating shaft 67 penetrates through the other side wall of the discharging valve box 65 and is fixedly connected with one end of the fourth swing arm 77, one end of the third swing arm 76 is fixedly provided with a third sector tooth 78, one end of the fourth swing arm 77 is fixedly provided with a fourth sector tooth 79 meshed with the third sector tooth 78, the third swing arm 76 and the fourth swing arm 77 are symmetrically distributed on the other outer side wall of the discharging valve box 65, and the other outer side wall of the discharging valve box 65 is fixedly provided with a third driving mechanism 80 hinged with the other end of the third swing arm 76 and a fourth driving mechanism 81 hinged with the other end of the fourth swing arm 77.
The first driving mechanism 74, the second driving mechanism 75, the third driving mechanism 80 and the fourth driving mechanism 81 are all air cylinders, and the piston rod ends of the air cylinders are hinged with the other ends of the corresponding swing arms. Of course, the first driving mechanism 74, the second driving mechanism 75, the third driving mechanism 80, and the fourth driving mechanism 81 may also employ electric cylinders, oil cylinders, or the like. The outer side wall of the cylinder 63 is provided with a circle of three weighing sensors 83 which are uniformly distributed, and the bin body 62 is arranged on a bracket on the mixing building through the weighing sensors 83. Of course, the number of the load cells 83 is not limited to this, and may be two or four.
In order to maintain the temperature of the regenerated hot material, a heat preservation cavity is arranged in the side wall of the bin body 62, an oil inlet pipe 84 and an oil outlet pipe 85 which are communicated with the heat preservation cavity are connected to the outer side wall of the bin body 62, and the regenerated hot material temporarily stored in the bin body 62 is maintained at the temperature through heat conducting oil; the outside wall of the bin 62 is provided with a temperature sensor 253 to control the temperature of the bin 62. To further prevent the regenerated heat from adhering to the cartridge body 62, the inner side wall of the cartridge body 62 is provided with an anti-sticking layer (omitted from the drawing), which is preferably, but not limited to, a stainless steel plate. In order to facilitate maintenance of the discharge valve, an access door 82 is provided on a side wall of the discharge valve box 65.
In addition, because the regenerated coarse material is very coarse, the regenerated hot material temporary storage bin 9, the regenerated hot material metering bin 10 and the inner walls of the corresponding channels can be protected by adopting a high wear-resistant material layer (such as a high wear-resistant steel plate) so as to enhance the wear resistance coefficient and the service life.
Compared with a hot material temporary storage bin with a square conical structure, the working principle of the regenerated hot material temporary storage bin 9 is as follows: when the valve needs to be opened, the piston rods of the two pairs of cylinders extend out simultaneously, and as the two pairs of sector teeth are meshed with each other, the other ends of the four swing arms swing outwards simultaneously, so that the two rotating shafts synchronously rotate, the rotating shafts drive the corresponding valve plates to synchronously overturn in opposite directions, a gap is formed between the two valve plates, and a feed opening at the bottom of the bin body 62 is opened; when the valve needs to be closed, the piston rods of the two pairs of cylinders retract simultaneously, and as the two pairs of sector teeth are meshed with each other, the other ends of the four pendulums swing inwards simultaneously, so that the two rotating shafts rotate synchronously, the rotating shafts drive the corresponding valve plates to turn over in opposite directions, and the two valve plates are closed, namely, the feed opening at the bottom of the bin body 62 is closed.
The regenerated hot material temporary storage bin 9 has the following advantages: (1) The bin body consisting of the upper cylinder 63 and the lower conical cylinder 64 is adopted, dead angles do not exist on the inner wall, so that regenerated hot materials are not easy to adhere, and blockage is prevented; (2) The two rotating shafts are driven by the pair of driving mechanisms through the pair of swing arms respectively, and the pair of swing arms are meshed through the pair of sector teeth, so that the two rotating shafts synchronously rotate in a tooth-by-tooth mode in opposite directions, and further the two valve plates simultaneously move in opposite directions or back to back, the opening degree of the valve is effectively controlled, the closing speed of the valve is improved, and further the metering precision of regenerated hot materials is improved.
Because asphalt mixture stirring equipment generates a large amount of waste gas, mainly asphalt flue gas and dust, in the production process of hot-mix mixtures. Wherein, the high-temperature asphalt can generate a large amount of asphalt smoke at the discharging position of the exhaust port of the asphalt tank and the stirring pot; dust generated in the production processes of batching, feeding, stirring, discharging and the like is drifting everywhere, so that not only can the health of operators be seriously influenced, but also serious pollution can be caused to equipment and surrounding environments, such as haze, and the life of surrounding residents is influenced. In order to prevent the exhaust gas from harming the health of people and polluting the surrounding environment, the exhaust gas must be effectively restrained, and the air quality of the surrounding environment is improved.
Wherein, the asphalt fume is characterized by easy adhesion and inflammability and explosiveness above a certain temperature. In the process of collecting, conveying and eliminating smoke of asphalt flue gas, liquid-solid asphalt is easily adhered to the surfaces of pipelines and equipment; the solidified asphalt is difficult to remove, and often causes pipeline blockage and equipment damage, so that the system cannot normally operate. In addition, the asphalt smoke components are extremely complex and vary with asphalt sources; the asphalt fume contains solid and liquid particles formed by condensing volatile components of asphalt and vapor state organic matters, and part of the organic matters are high molecular polymers, so that serious environmental pollution is caused. The smoke contains various organic matters including carbon cyclic hydrocarbon, cyclic hydrocarbon derivatives and other compounds, which have a harmful effect on human health, the asphalt smoke contains various polycyclic aromatic hydrocarbon substances such as benzopyrene, benzanthracene, carbazole and the like, most of the substances are cancerogenic and strong cancerogenic substances, the particle size is between 0.1 and 1.0 mu m, the minimum particle size is only 0.01 mu m, the maximum particle size is about 10.0 mu m, the substances are various cancerogenic substances represented by 3, 4-benzopyrene, and the substances can be attached to fly ash below 8 mu m, are absorbed into human body through respiratory tract and harm human health.
Aiming at the environmental protection requirement of asphalt stirring equipment, three main points are needed to be solved: dust needs to be organized and concentrated; the asphalt flue gas needs to be treated in an organized and concentrated way; noise needs to be effectively controlled during the operation of the equipment.
Therefore, as shown in fig. 15 to 22, the asphalt mixture stirring device with the reclaimed materials added in a high proportion can further comprise an environmental protection treatment system, wherein the environmental protection treatment system comprises an batching dust collecting device 100, a discharging dust collecting device 200, a powder oil-wrapping dust removing device 300 and a reclaimed powder humidifying device 400, the batching dust collecting device 100 consists of a cold material enclosing device 110 and a cold material dust collecting device 120, the cold material enclosing device 110 is arranged at the outer side of the batching system (generally comprising a cold material bin and a conveying belt), and the air inlet end of the cold material dust collecting device 120 is arranged in the cold material enclosing device 110 in a penetrating manner; the discharging and discharging smoke dust collecting device 200 consists of a lane enclosing device 210 and a discharging and discharging dust collecting device 220, wherein the lane enclosing device 210 is arranged at the bottom channel position of the mixing building, and the air inlet end of the discharging and discharging dust collecting device 220 is penetrated into the lane enclosing device 210; the powder oil-wrapped dust collector 300 is composed of a powder oil-wrapped device 310 and a second bag-type dust collector 320, the air outlet end of the cold material dust collector 120 is connected to the air inlet end of the powder oil-wrapped device 310, the air outlet end of the discharging dust collector 220 is connected to the air inlet end of the powder oil-wrapped device 310, the air outlet end of the powder oil-wrapped device 310 is connected to the air inlet end of the second bag-type dust collector 320, the discharge end of the second bag-type dust collector 320 can be connected to the feed end of the reclaimed powder humidifying device 400 through the first screw conveyor 340, and the burdening dust collector 100, the discharging dust collector 200, the powder oil-wrapped dust collector 300 and the reclaimed powder humidifying device 400 are all electrically connected to the dust treatment control device. Wherein, the smoke treatment control device is preferably but not limited to Siemens PLC, such as S7-300, S7-400, etc.; the second baghouse 320 is preferably, but not limited to, a BDM-360 pulse blowback baghouse.
Referring to fig. 15 and 16, the cold material enclosing device 110 includes a raw aggregate enclosing device 130, the raw aggregate enclosing device 130 includes a first supporting frame 131 and a plurality of first sealing plates 132 fixed on the first supporting frame 131, the first supporting frame 131 is disposed around a row of raw aggregate bins 11, and the first sealing plates 132 enclose the left side, the right side, the back side and the top side of the row of raw aggregate bins 11; the cold material dust collection device 120 comprises a raw aggregate dust collection device 140, the raw aggregate dust collection device 140 comprises a first dust collection main pipe 141, a plurality of first dust collection cover bodies 142 and a plurality of first dust collection branch pipes 143, the air outlet end of the first dust collection main pipe 141 is connected to the air inlet end of the powder oil wrapping device 310 through a first electric air door 144, the first dust collection main pipe 141 penetrates through the raw aggregate enclosing device 130 and is fixed on the first support frame 131, a plurality of first dust collection joints 1411 and a plurality of second dust collection joints 1412 are arranged on the side wall of the first dust collection main pipe 141, the first dust collection joints 1411 are connected with the air outlet ends corresponding to the first dust collection cover bodies 142 through first air butterfly valves 145, the air inlet ends of the first dust collection cover bodies 142 face the upper side of the feed inlets corresponding to the raw aggregate bins 11, the second dust collection joints 1412 are connected with the air outlet ends corresponding to the first dust collection branch pipes 143, the air outlet ends of the first dust collection bin 11 are located beside the first air butterfly valves 146, and the air inlet ends of the first dust collection cover bodies 142 are located beside the first dust collection branch pipes 11.
Referring to fig. 15 and 16, the virgin aggregate enclosure device 130 further includes a second support frame 133 and a plurality of second sealing plates 134 fixed on the second support frame 133, the second support frame 133 is disposed around the virgin aggregate inclined conveyor belt and the virgin aggregate Leng Zhen screen 13, and the second sealing plates 134 enclose the virgin aggregate inclined conveyor belt and the virgin aggregate Leng Zhen screen 13; the primary aggregate dust collection device 140 further comprises a second dust collection cover 147, a third dust collection joint 1413 is arranged on the side wall of the first dust collection main pipe 141, the third dust collection joint 1413 is connected to the air outlet end of the second dust collection cover 147 through a second electric air door 148, and the air inlet end of the second dust collection cover 147 is located right above the primary aggregate Leng Zhen sieve 13.
Referring to fig. 15 and 16, the cold material enclosing device 110 further includes a reclaimed material enclosing device 150, where the reclaimed material enclosing device 150 includes a third supporting frame 151 and a plurality of third sealing plates 152 fixed on the third supporting frame 151, the third supporting frame 151 is disposed around a row of reclaimed coarse bins 12, and the third sealing plates 152 enclose the left side, the right side, the back side and the top side of the row of reclaimed coarse bins 12; the cold material dust collection device 120 further comprises a reclaimed material dust collection device 160, the reclaimed material dust collection device 160 comprises a second dust collection main pipe 161, a plurality of third dust collection cover bodies 162 and a plurality of second dust collection branch pipes 163, the air outlet ends of the second dust collection main pipe 161 are connected to the air outlet end side walls of the first dust collection main pipe 141 through third electric air doors 164, the second dust collection main pipe 161 is arranged in the reclaimed material enclosure device 150 in a penetrating manner and fixed on the third support frame 151, the side walls of the second dust collection main pipe 161 are provided with a plurality of fourth dust collection joints 1611 and a plurality of fifth dust collection joints 1612, the fourth dust collection joints 1611 are connected with the air outlet ends of the corresponding third dust collection cover bodies 162 through third pneumatic butterfly valves 165, the air inlet ends of the third dust collection cover bodies 162 are located above the feed inlets of the corresponding reclaimed coarse storage bins 12, the fifth dust collection joints 161 are connected with the air outlet ends of the corresponding second dust collection branch pipes 163, and the second dust collection branch pipes 163 are located beside the second pneumatic butterfly valves 166.
In order to further reduce the dust spreading, the first support frame 131 and the third support frame 151 may be provided with dust-proof soft curtains located at the front sides of the corresponding cold storage bins, so as to prevent the dust from escaping during loading of the forklift. For the convenience of controlling the work of batching dust collection device 100, the batching system (i.e. each cold feed bin, including primary feed bin and regeneration feed bin) is provided with the sensor that is used for responding to the small forklift and is close to corresponding cold feed bin, sensor electric connection is to smoke and dust processing controlling means, the sensor can be buried pressure sensor, infrared sensor or ultrasonic sensor etc. the sensor triggers the sensor when the forklift is on the material loading, and the smoke and dust processing controlling means controls the pneumatic butterfly valve that corresponds cold feed bin after receiving the signal of sensor, realizes that every cold feed bin independently removes dust and works.
Referring to fig. 17 to 19, the lane enclosing device 210 includes a fourth supporting frame 211 and a plurality of fourth sealing plates 212 mounted on the fourth supporting frame 211, the fourth supporting frame 211 is disposed at a bottom channel position of the mixing tower 20, the fourth sealing plates 212 enclose the left side, the right side and the top side of the bottom channel of the mixing tower 20 to form a lane, two sets of photoelectric sensing rolling doors 213 respectively disposed at two ends of the lane are mounted on the fourth supporting frame 211, when a vehicle enters the lane, the photoelectric sensing rolling doors 213 are put down, so that the finished product materials and the waste materials are all in a closed space when discharged, dust and asphalt fumes are prevented from escaping, and dust and fume are more effectively ensured to be sucked away; the discharging and discharging dust collection device 220 comprises a third dust collection main pipe 221, a plurality of finished product discharging dust collection branch pipes 222 and a plurality of waste product discharging dust collection branch pipes 223, wherein an air outlet end of the third dust collection main pipe 221 is connected to an air inlet end of the powder wrapping device 310 through a fourth electric air door 224, the third dust collection main pipe 221 is arranged in the lane enclosing device 210 in a penetrating mode and is fixed on the fourth support frame 211, a plurality of sixth dust collection joints 2211 and a plurality of seventh dust collection joints 2212 are arranged on two side walls of the air inlet end of the third dust collection main pipe 221, the finished product discharging dust collection branch pipes 222 are connected to the sixth dust collection joints 2211 through fourth pneumatic butterfly valves 225, the finished product discharging dust collection branch pipes 222 are located beside a discharging opening of the finished product bin 21, a plurality of first dust collection openings 2221 are formed in a bottom side wall of the finished product discharging dust collection branch pipes 222, the waste product discharging dust collection branch pipes 223 are connected to the seventh dust collection joints 2212 through fifth pneumatic butterfly valves 226, the waste product discharging dust collection branch pipes 223 are located beside a discharging opening of the waste product bin 22, the waste product discharging dust collection branch pipes 223 are located beside the discharging opening of the waste product bin 22, the waste product discharging dust collection main pipe 221 is provided with a plurality of third main pipe 221, and the third dust collection main pipe 221 is located inside the third side wall 221. Wherein, the lane enclosing device 210 may be provided therein with a monitoring device, and the monitoring device is electrically connected to the smoke treatment control device, so as to facilitate the production personnel to monitor the conditions of on-site finished product discharging and waste product discharging.
Referring to fig. 16 to 19, a bifurcation 2213 is disposed on a side wall of the third main dust collection pipe 221, and an air outlet end of the bifurcation 2213 may be connected to a burner air inlet of the regeneration mixture drying drum 14 through a fifth electric air door 227 and a flue gas conveying pipe (omitted in the drawings) in sequence; when only the finished product bin 21 is unloaded, the main component of the smoke is organic matters, and the smoke can be sent into the regenerated mixture drying roller 14 for supporting combustion. Wherein, the flue gas outlet of the regenerated mixture drying drum 14, the flue gas outlet of the regenerated coarse material drying drum 15 and the flue gas outlet of the stirrer 16 are all connected to the first bag collector, and the discharge port of the first bag collector is connected to the reclaimed powder storage tank 330 shown in fig. 6 and 7.
Referring to fig. 16 to 19, the first supporting frame 131, the second supporting frame 133, the third supporting frame 151 and the fourth supporting frame 211 are all made of steel structures, and the first sealing plate 132, the second sealing plate 134, the third sealing plate 152 and the fourth sealing plate 212 are all made of but not limited to encaustic tiles, so that the first supporting frame 131, the first sealing plate 132, the third supporting frame 151 and the third sealing plate 152 respectively form a three-sided closed structure to prevent dust from diffusing during feeding and discharging. For lighting, a plurality of transparent windows, which may be aluminum alloy glass windows, may be respectively provided at the left and right sides of the fourth support frame 211.
Referring to fig. 20 and 21, the oil-coating device 310 includes a fourth main dust collection pipe 311, a dust collection pipe 312, a blower 313 and a dust collection tank 314, a vortex pipe joint 3111 is disposed on the fourth main dust collection pipe 311, a feeding branch pipe 3112 disposed on a feeding side of the vortex pipe joint 3111 is disposed on a side wall of the fourth main dust collection pipe 311, a discharging direction of the feeding branch pipe 3112 is parallel to an air outlet direction of the fourth main dust collection pipe 311, a bottom discharging port of the dust collection tank 314 is connected to a powder inlet of the dust collection pipe 312 and an air outlet of the blower 313 through a first impeller feeder 315, a discharging port of the dust collection pipe 312 is connected to a side wall of the fourth main dust collection pipe 311, a discharging port direction of the dust collection pipe 312 is parallel to an air outlet direction of the fourth main dust collection pipe 311, a top feeding port of the dust collection tank 314 is connected to a side first discharging port of the recovery powder storage tank 330 through a second impeller feeder 332 and a third manual butterfly valve 331 in sequence, and a side second discharging port of the recovery powder storage tank 330 is connected to the recovery device 400 through a fourth manual butterfly valve 334 and a third manual butterfly valve 335 in sequence. The diameter of the vortex tube segment 3111 is larger than that of the fourth main dust collection tube 311, and the diameter of the vortex tube segment 3111 is increased, so that the recycled powder for oil wrapping is tangentially sprayed into the fourth main dust collection tube 31, and the sprayed recycled powder and the flue gas form vortex in the vortex tube segment 3111, so that the recycled powder is fully mixed with the flue gas, and the recycled powder wraps oil and liquid substances in the flue gas to form solid substances.
Referring to fig. 20 and 21, the recycled powder humidifying device 400 includes a fourth impeller feeder 410 and a dual-shaft waste powder humidifier 420 (also referred to as dual-shaft dust humidifier), wherein a discharge port of the second bag collector 320 is connected to a feed port of the fourth impeller feeder 410, and a discharge port of the fourth impeller feeder 410 is connected to a feed port of the dual-shaft waste powder humidifier 420.
Referring to fig. 22, the asphalt mixture stirring environmental protection treatment system may further include an asphalt scale flue gas collection device 500 and an oil discharge tank flue gas collection device 600, where the asphalt scale flue gas collection device 500 includes a first flue gas collection pipe 510 and a first flue gas collection cover 520, an air inlet end of the first flue gas collection pipe 510 is connected with an air outlet end of the first flue gas collection cover 520 through a sixth pneumatic butterfly valve 530, the first flue gas collection cover 520 is located above the asphalt scale 32, the air inlet end of the first flue gas collection cover 520 faces the asphalt scale 32, the oil discharge tank flue gas collection device 600 includes a second flue gas collection pipe 610 and a second flue gas collection cover 620, the air inlet end of the second flue gas collection pipe 610 is connected with an air outlet end of the second flue gas collection cover 620 through a seventh pneumatic butterfly valve 630, the air inlet end of the second flue gas collection cover 620 is located above the oil discharge tank 34, the air inlet end of the second flue gas collection cover 620 faces the oil discharge tank 34, and the air outlet end of the first flue gas collection pipe 510 and the second flue gas collection pipe 610 are connected in parallel through a sixth pneumatic butterfly valve 540 to the dust collector 300.
Referring to fig. 22, the asphalt mixture stirring environmental protection treatment system may further include a flue gas condensation and reflux device 700, where the flue gas condensation and reflux device 700 includes a plurality of condensers, and the condensers are respectively installed at the exhaust port of the asphalt tank 31 and the exhaust port of the heavy oil tank 33, and the flue gas generated by the asphalt tank 31 and the heavy oil tank 33 is respectively collected, condensed and refluxed to avoid the environmental pollution caused by the flue gas.
Referring to fig. 22, the air inlet end of the powder-wrapping device 310 may be provided with a three-way pipe, a four-way pipe, etc. to facilitate connection with the air outlet end of the dispensing dust collecting device 100, the air outlet end of the discharging dust collecting device 200, etc. The batching dust collecting device 100 and the discharging dust collecting device 200 work under the negative pressure of the induced draft fan 321 of the second bag filter 320, and clean gas filtered by the second bag filter 320 can be directly discharged into the atmosphere through the chimney 322.
Referring to fig. 15 to 22, the treatment process of the environmental protection treatment system is as follows: the dust treatment control device during batching collects dust generated by batching into the dust wrapping and dust removing device 300 by controlling the batching dust collecting device 100, dust-containing gas is subjected to dust removal treatment by the dust wrapping and dust removing device 300 to obtain clean gas and recovered dust, the clean gas is discharged, the recovered dust can be conveyed to the recovered dust humidifying device 400 through the first screw conveyor 340, the recovered dust humidifying device 400 humidifies the recovered dust into wet dust, and the wet dust is conveyed away; the smoke treatment control device during discharging collects smoke and dust generated by discharging to the powder oil-coated dust collector 300 by controlling the discharging smoke and dust collector 200, the gas containing the smoke and dust is subjected to powder oil-coated dust-coated treatment and dust-removing treatment by the powder oil-coated dust collector 300 in sequence to obtain clean gas and recovered powder, the clean gas is discharged, the recovered powder can be conveyed to the recovered powder humidifying device 400 through the first screw conveyor 340, the recovered powder humidifying device 400 humidifies the recovered powder into wet dust, and the wet dust is conveyed away.
The environment-friendly treatment system has the advantages that: the cold material enclosing device 110 and the lane enclosing device 210 prevent dust and smoke from escaping, are beneficial to the concentration of the dust and the smoke, and reduce the noise of the operation of the equipment; the cold material dust collection device 120 and the discharging dust collection device 220 are used for organically collecting dust and smoke to the powder oil-wrapping dust collection device, so that the collection efficiency is high; the powder oil-wrapping device 310 wraps the smoke by using the recovered powder, so that the smoke is prevented from adhering to the side wall of the pipeline and the inside of the second bag type dust collector, and the effective treatment of the smoke is realized; the second bag-type dust collector 320 effectively filters the solid particle dust after the powder is wrapped with oil, and respectively discharges clean air and recovers the powder, thereby avoiding the pollution of the air by waste gas; after the reclaimed powder is humidified by the reclaimed powder humidifying device 400, wet mud is discharged, and the wet mud pollutes air, so that the reclaimed powder is convenient to further process; the whole system has reasonable design, simple and ingenious process, strong dust and smoke collection organization, high dust and smoke removal efficiency and good treatment effect, and achieves the aim of green and environment-friendly.
The present invention is not limited to the above embodiments, but can be modified, equivalent, and modified in any way by those skilled in the art without departing from the scope of the present invention.

Claims (9)

1. An asphalt mixture stirring device for adding reclaimed materials in a high proportion is characterized in that: the device comprises a raw aggregate supply device, a regenerated fine material supply device, a regenerated mixture drying roller, a hot material lifting machine, a hot aggregate vibration screening machine, a hot aggregate temporary storage bin, a hot aggregate metering bin, a regenerated coarse material supply device, a cold material lifting machine, a regenerated coarse material drying roller, a regenerated hot material temporary storage bin, a regenerated hot material metering bin and a stirrer, wherein the regenerated coarse material drying roller, the regenerated hot material temporary storage bin, the regenerated hot material metering bin and the stirrer are vertically arranged on a first tower building of a mixing building from top to bottom, and the hot aggregate vibration screening machine, the hot aggregate temporary storage bin and the hot aggregate metering bin are vertically arranged on a second tower building of the mixing building from top to bottom; the discharging port of the regenerated coarse material supply device is connected to the feeding port of the regenerated coarse material drying roller through the cold material lifting machine, the discharging port of the regenerated coarse material drying roller is connected to the feeding port of the regenerated hot material temporary storage bin right below, the discharging port of the regenerated hot material temporary storage bin is connected to the feeding port of the regenerated hot material metering bin right below, and the discharging port of the regenerated hot material metering bin is connected to the feeding port of the stirrer right below; the discharge port of the raw aggregate supply device is connected to the raw aggregate feed port of the regenerated mixture drying roller, the discharge port of the regenerated fine aggregate supply device is connected to the regenerated aggregate feed port of the regenerated mixture drying roller, the mixture discharge port of the regenerated mixture drying roller is connected to the feed port of the hot aggregate vibration screening machine through the hot aggregate lifting machine, each discharge port of the hot aggregate vibration screening machine is connected to each feed port of a hot aggregate temporary storage bin right below, each discharge port of the hot aggregate temporary storage bin is connected to the feed port of a hot aggregate metering bin right below, and the discharge ports of the hot aggregate metering bins are connected to the feed port of the stirrer through inclined chute;
The environment-friendly treatment system comprises a batching dust collecting device, a discharging smoke dust collecting device, a powder oil-wrapping dust removing device and a recovered powder humidifying device, wherein the batching dust collecting device consists of a cold material enclosing device and a cold material dust collecting device, the cold material enclosing device is arranged at the outer side of the batching system, and an air inlet end of the cold material dust collecting device is arranged in the cold material enclosing device in a penetrating manner; the discharging and discharging smoke dust collecting device consists of a lane enclosing device and a discharging and discharging dust collecting device, wherein the lane enclosing device is arranged at the bottom channel position of the mixing building, and the air inlet end of the discharging and discharging dust collecting device is arranged in the lane enclosing device in a penetrating manner; the powder oil-wrapped dust collector consists of a powder oil-wrapped device and a second bag type dust collector, wherein the air outlet end of the cold material dust collector is connected to the air inlet end of the powder oil-wrapped device, the air outlet end of the discharging dust collector is connected to the air inlet end of the powder oil-wrapped device, the air outlet end of the powder oil-wrapped device is connected to the air inlet end of the second bag type dust collector, the discharge end of the second bag type dust collector is connected to the feed end of the recovered powder humidifying device, and the burdening dust collector, the discharging dust collector, the powder oil-wrapped dust collector and the recovered powder humidifying device are all electrically connected to the dust treatment control device;
The powder oil-wrapped device comprises a fourth dust collection main pipe, a powder spraying pipe, a blower and a powder spraying tank, wherein an eddy pipe joint is arranged on the fourth dust collection main pipe, a feeding branch pipe positioned at the feeding side of the eddy pipe joint is arranged on the side wall of the fourth dust collection main pipe, the discharging direction of the feeding branch pipe is parallel to the air outlet direction of the fourth dust collection main pipe, the bottom discharging port of the powder spraying tank is respectively connected to the powder inlet of the powder spraying pipe and the air outlet of the blower through a first impeller feeder, the discharging port of the powder spraying pipe is connected to the side wall of the fourth dust collection main pipe, the discharging port direction of the powder spraying pipe is parallel to the air outlet direction of the fourth dust collection main pipe, the top feeding port of the powder spraying tank is sequentially connected to the first discharging port at the side part of the powder recovery storage tank through a second impeller feeder and a third manual butterfly valve, and a second screw conveyer, and the second discharging port at the side part of the powder recovery storage tank is sequentially connected to the feeding port of the powder recovery humidifying device through a fourth manual butterfly valve, a third impeller feeder and a second screw conveyer.
2. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 1, wherein: the device comprises a stirrer, a raw powder supply device, a powder metering bin, an asphalt supply device, an asphalt balance, a regenerant supply device and a regenerant metering device, wherein a discharge port of the raw powder supply device is connected to a feed inlet of the stirrer through the powder metering bin, a discharge port of the asphalt supply device is connected to the feed inlet of the stirrer through the asphalt balance, and a discharge port of the regenerant supply device is connected to the feed inlet of the stirrer through the regenerant metering device.
3. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 2, wherein: still include first bag collector, retrieve powder jar and retrieve the powder lifting machine, the flue gas outlet of regeneration mixture dry cylinder, the flue gas outlet of regeneration coarse fodder dry cylinder and the dust outlet of agitator are connected to the dust import of first bag collector respectively, the powder outlet of first bag collector is connected to the feed inlet of retrieving the powder jar, retrieve the discharge gate of powder jar through retrieving the powder lifting machine and be connected to the feed inlet of powder measurement storehouse.
4. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 1, wherein: still include finished product storehouse and waste product storehouse, the discharge gate of agitator is connected to the feed inlet in finished product storehouse, the waste material mouth of hot aggregate vibration screening machine is connected to the feed inlet in waste product storehouse.
5. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 1, wherein: the environment-friendly treatment system further comprises an asphalt scale smoke collection device, an oil discharge pool smoke collection device and a smoke condensing reflux device, wherein the air inlet end of the asphalt scale smoke collection device is arranged above the asphalt scale, the air outlet end of the asphalt scale smoke collection device is connected to the air inlet end of the powder oil wrapping device, the air inlet end of the oil discharge pool smoke collection device is arranged above the oil discharge pool, the air outlet end of the oil discharge pool smoke collection device is connected to the air inlet end of the powder oil wrapping device, the smoke condensing reflux device comprises a plurality of condensers, and the condensers are respectively arranged at the air outlet of the asphalt tank and the air outlet of the heavy oil tank.
6. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 1, wherein: the regenerated mixture drying roller comprises a frame, a tug device fixedly installed on the frame, an inclined roller body rotatably installed on the tug device and a burner positioned at the lower end of the inclined roller body, wherein a first feeding port used for feeding raw aggregate is arranged at the higher end of the inclined roller body, a second feeding port used for feeding regenerated fine materials is arranged on the side wall, close to the lower end, of the inclined roller body, a raw material heating area is formed between the second feeding port and the first feeding port, a discharging port used for delivering mixture is arranged on the side wall, at the lower end, of the inclined roller body, a mixture wrapping area is formed between the discharging port and the second feeding port, and a flame spraying end of the burner is connected with a lengthening air cylinder used for enabling open flame to avoid opening the regenerated fine materials.
7. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 6, wherein: still fixed mounting has former raw material feeding case, reclaimed materials feeding case and mixture discharging case in the frame, former raw material feeding case and the higher end of slope barrel dock and slope barrel can rotate relative former raw material feeding case, former raw material feeding case is equipped with former material import and the flue gas export that are linked together with the first feed inlet of slope barrel, reclaimed materials feeding case cover is established in the second feed inlet department of slope barrel and the relative reclaimed materials feeding case rotation of slope barrel, reclaimed materials feeding case is equipped with the reclaimed materials import that is linked together with slope barrel second feed inlet, mixture discharging case cover is established in the discharge gate department of slope barrel and the relative mixture discharging case rotation of slope barrel, mixture discharging case is equipped with the mixture export that is linked together with slope barrel discharge gate.
8. The asphalt mixture stirring apparatus with high-proportion reclaimed materials added according to claim 6, wherein: the regenerated hot material temporary storage bin comprises a bin body, the bin body is composed of a cylinder on the upper portion and a cone cylinder on the lower portion, a discharging valve box is connected to the bottom of the cone cylinder, a first rotating shaft and a second rotating shaft which are parallel to each other are symmetrically arranged in the discharging valve box, a first valve plate is fixed to the first rotating shaft, a second valve plate matched with the first valve plate is fixed to the second rotating shaft, one end of the first rotating shaft penetrates through one side wall of the discharging valve box and is fixedly connected with one end of the first swing arm, one end of the second rotating shaft penetrates through one side wall of the discharging valve box and is fixedly connected with one end of the second swing arm, one end of the first swing arm is fixedly provided with a first sector gear, one end of the second swing arm is fixedly provided with a second sector gear meshed with the first sector gear, the first swing arm and the second swing arm are symmetrically distributed on one outer side wall of the discharging valve box, and one outer side wall of the discharging valve box is fixedly provided with a first driving mechanism hinged with the other end of the first swing arm and a second driving mechanism hinged with the second swing arm.
9. A process for stirring asphalt mixture with a high proportion of reclaimed materials, characterized by using the asphalt mixture stirring apparatus with a high proportion of reclaimed materials according to any one of claims 1 to 8, and comprising the steps of:
(1) The raw aggregate supply device sends the raw aggregate with the coarse grading into the regenerated mixture drying roller for drying, the regenerated fine material supply device sends the regenerated fine material into the regenerated mixture drying roller for wrapping, the regenerated fine material avoids the open fire and is mixed with the raw aggregate in a reciprocating manner along the flow direction of the raw aggregate, so that the raw aggregate and the regenerated fine material are fully heat-transferred and wrapped on the softened regenerated fine material to obtain a regenerated heat mixture; the hot material hoister lifts the regenerated hot mixture into the hot aggregate vibration screening machine for screening, and each level of hot aggregate after screening falls into a corresponding compartment of the hot aggregate temporary storage compartment for storage for later use;
(2) The regenerated coarse material supply device sends the refined regenerated coarse material into the cold material lifting machine for lifting, and the cold material lifting machine sends the regenerated coarse material into the regenerated coarse material drying roller for drying to obtain regenerated coarse material; the regenerated hot material directly and vertically falls into a regenerated hot material temporary storage bin for storage for later use;
(3) The regenerated hot material temporary storage bin directly and vertically feeds the regenerated hot material into the regenerated hot material metering bin for metering, and the metered regenerated hot material directly and vertically falls into the stirrer; the hot aggregate temporary storage bin directly and vertically feeds all levels of hot aggregates into the hot aggregate metering bin for fine metering respectively, and the metered all levels of hot aggregates are obliquely fed into the stirrer together through the inclined chute; and (3) fully stirring and mixing all materials by using a stirrer to form the qualified regenerated asphalt mixture with strict grading.
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