CN1085313C - Composite pipe material and its production installation - Google Patents

Composite pipe material and its production installation Download PDF

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Publication number
CN1085313C
CN1085313C CN99104375A CN99104375A CN1085313C CN 1085313 C CN1085313 C CN 1085313C CN 99104375 A CN99104375 A CN 99104375A CN 99104375 A CN99104375 A CN 99104375A CN 1085313 C CN1085313 C CN 1085313C
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China
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composite pipe
bobbin
main shaft
metal frame
core rod
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CN99104375A
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CN1260459A (en
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Abstract

The present invention discloses a composite pipe material and a production device thereof. The pipe material comprises an integrally tubular metallic framework net and an organic base material, wherein the base material used for coating the metallic framework net inside forms the pipe wall of the composite pipe material with the metallic framework net. The production device comprises a welding part of the metallic framework net and a forming part of the base material, wherein the welding part of the metallic framework net comprises a main shaft of a welding machine, a winding reel, a welding mould, a rotary welding joint and a conducting ring, and the winding reel is supported in a bearing rack. The composite pipe material of the present invention has the advantages of high strength, low cost, rust resistance, etc. The production device of the present invention can be used for continuously producing the composite pipe with high efficiency, simple structure and easy realization.

Description

Composite pipe and process units thereof
The present invention relates to a kind of pipeline goods, material, structure and the process units thereof especially advance, pipeline used in draining.
Have now into, draining is generally single material with pipeline, often combination property is not high.Though have the advantage of intensity height, good toughness as steel pipe, easy-to-rust, deficiency that cost is high arranged simultaneously.Cast iron tube has the low advantage of cost, but has shortcomings such as the short and profile of easy-to-rust, easy-rupturing, working life is not attractive in appearance.The PVC plastic tube has the advantage that cost is low, the resistant to aqueous corrosion performance is strong, but have intensity difference, not sun-proof, under sunshine more situation easily aging shortcoming such as break.Advantages such as the fibre resin pipe has that aging quality resistance is strong, long service life and beautiful shape, but the shortcoming that involves great expense is also arranged.
One of purpose of the present invention is to provide a kind of composite pipe, has plurality of advantages such as intensity height, cost are low, resistant to rust, has good comprehensive performances.
Two of purpose of the present invention is to provide a kind of process units of composite pipe, and the composite pipe of low, the resistant to rust of production intensity height, cost continuously, good combination property has advantages such as manufacturing efficiency height, simple in structure, easy realization.
Composite pipe of the present invention comprise whole be that the metal frame net and the organic basis material of tubulose, described organic basis material are coated on described metal frame net wherein and with the tube wall of the described composite pipe of the common composition of metal frame net.
Because aforesaid composite pipe of the present invention has added the metal frame net in organic basis material, its combination property is greatly improved.Premium properties such as the organic basis material cost is low, resistant to rust, metal frame net intensity height, good toughness all are not fully exerted, and simultaneously, the metal frame net is coated by organic basis material, and the shortcoming of its easy-to-rust is effectively overcome.
Composite pipe process units of the present invention comprises metal frame net welding portion and body material moulding section; It is characterized in that described metal frame net welding portion comprises welding machine main shaft, Bobbin, weldering mould, rotary horn and conductive hoop; Described Bobbin is supported in the bearing bracket stand, and the welding machine main shaft supporting is in Bobbin; Described weldering mould is positioned at the end of welding machine main shaft and is fastenedly connected with main shaft; The root of described rotary horn is fixed in the electric conductor, and electric conductor is fixedlyed connected with described Bobbin by insulator, and the end of rotary horn is corresponding with described weldering mould; The inner side surface of described conductive hoop and an end face contact with the corresponding position friction of described electric conductor, and another end face of conductive hoop is fixed in insulating support; Be provided with logical wire casing with its axis parallel on the surface of described welding machine main shaft; On described Bobbin,, on Bobbin, also be provided with sprocket wheel by the other line wheel that is provided with of described weldering mould; Described body material moulding section comprises core rod and die sleeve; The root of described core rod is fixedlyed connected with described weldering mould; Described die sleeve is placed in the peripheral of described core rod and leaves appropriate gap with the outer wall of core rod; Be provided with charging hole on described die sleeve, described charging hole is communicated with described gap by annular runner.
Aforesaid composite pipe process units of the present invention, the welding machine main shaft itself does not rotate, the axle surface is provided with logical wire casing, vertical steel wire arrives weldering mould surface by the logical wire casing of axle tail, the horizontal line steel wire inserts rotary horn in the other direction through Bobbin warp wheel after a week, form horizontal steel wire and vertical steel wire to same direction moving, and cross and the welding of quilt intersection in the rotary horn place.Vertical steel wire and horizontal steel wire are welded into pipe network on one side, move to the body material moulding section on one side, enter the gap between die sleeve and the core rod, simultaneously, add the fusion organic basis material from charging hole, organic basis material is in moulding, the metal frame net is coated on wherein,, the tubing of forming is moved on by applying pulling force forwardly, and good metal frame net advances to drive welding just, forms a cover welding, the one step completed production technology of moulding continuity.Adopt the composite pipe of apparatus of the present invention low, resistant to rust of production intensity height, cost continuously, good combination property, have advantages such as manufacturing efficiency height, simple in structure, easy realization.
Below in conjunction with drawings and Examples the present invention is described in further detail.
Fig. 1 is a composite pipe radial section schematic representation of the present invention;
Fig. 2 is foursquare composite pipe schematic representation of the present invention for cross section;
Fig. 3 is a composite pipe process units structural representation of the present invention;
Fig. 4 is the cross-sectional view of main shaft 1 among Fig. 3.
Composite pipe of the present invention as depicted in figs. 1 and 2, comprise whole be that the metal frame net 31 of tubulose and organic basis material 32, organic basis material 32 are coated on metal frame net 31 wherein and with the tube walls 33 of metal frame net 31 common composition composite pipes.
Metal frame net 31 can adopt the steel wire of plating zinc on surface, is welded into by vertical steel wire and horizontal steel wire interconnection.
In order to reduce cost, obtain better pipe performance simultaneously, organic basis material 32 can be made up of internal layer body material with better water-corrosivity resistent 34 that is connected as a single entity and the outer body material 35 with better anti-Japanese photograph, ageing resistance.Wherein internal layer body material 34 can be selected PVC plastics (or PE, PP plastics) for use, and outer body material 35 can be selected glass fiber resin mixed construction layer for use.
Because the embodiment of the invention is placed on the innermost layer with low, the corrosion resistant PVC plastic layer of cost, and will be both anti-aging, anti-corrosion, be placed on outermost surface with the glass fibre corrosion-resistant, that gloss appearance is attractive in appearance, between them, accompany the Galvanized Steel Wire metal frame net that one deck is gained in strength.Like this, both anti-aging, anti-corrosion, corrosion-resistant that the present invention just reaches, elegant in appearance again, glossiness is good, intensity is big, long-lived effect.And this tubing can be selected colorant as required when processing is outer, thereby tone is accepted or rejected free.
Composite pipe process units of the present invention as shown in Figure 3 and Figure 4 comprises metal frame net welding portion and body material moulding section; Metal frame net welding portion comprises welding machine main shaft 1, Bobbin 9, weldering mould 5, rotary horn 6 and conductive hoop 8; Bobbin 9 is supported in the bearing bracket stand 20, and welding machine main shaft 1 is supported in the Bobbin 9; Weldering mould 5 is positioned at the end of welding machine main shaft 1 and is fastenedly connected with main shaft 1; The root of rotary horn 6 is fixed in the electric conductor 7, and electric conductor 7 is fixedlyed connected with Bobbin 9 by insulator 21, and the end of rotary horn 6 is corresponding with weldering mould 5; The inner side surface of conductive hoop 8 and an end face contact with the corresponding position friction of electric conductor, and another end face of conductive hoop 8 is fixed in insulating support 22; Be provided with logical wire casing 2 with its axis parallel on the surface of welding machine main shaft 1; On Bobbin 9,, on Bobbin 9, also be provided with sprocket wheel 11 by the weldering mould 5 other line wheels 10 that are provided with; The body material moulding section comprises core rod 12 and die sleeve 15; The root of core rod 12 is fixedlyed connected with weldering mould 5; Die sleeve 15 is placed in the peripheral of core rod 12 and leaves appropriate gap 19 with the outer wall of core rod 12; Be provided with charging hole 16 on die sleeve 15, charging hole 16 is communicated with gap 19 by annular runner 17.
Sprocket wheel 11 is used for to Bobbin 9 transmitting rotary power.
The two poles of the earth of this device welding power source are connected to conductive hoop 8 and welding machine main shaft 1 respectively, and welding machine main shaft 1 reaches rotary horn 6 by weldering mould 5; The root of rotary horn 6 contacts with the inner side surface friction of conductive hoop 8 in Bobbin 9 rotations all the time, thereby can conduction current.
In the present embodiment, welding machine main shaft 1 comprises axle center 23 and axle sleeve 24 two-part, and make with copper material in axle center 23, by little copper axle center 23 conduction current of resistance, has the benefit that reduces energy waste, alleviates the welding machine heating; Weldering mould 5 comprises core rod 25 and die sleeve 26 two-part, and die sleeve 26 can be replaced by the different-thickness specification, thereby can produce the tubing of different tube diameters.Be provided with the tapering joint 13 of working in coordination between weldering mould 5 and the core rod 12 and be fastenedly connected by screw rod 14.
In the present embodiment, charging hole 16 and the annular runner 17 corresponding with it have two groups, and vertically distribute front and back along core rod; The entrance in gap 19 is outside in broadened gradually by narrow.Charging hole 16 also can be one, three or four.When only establishing a charging hole 16, can only produce the tubing that body material is a homogenous material; When being provided with two charging holes 16, can add tube wall internal layer material requested, add the outer material requested of tube wall at second charging hole, and once form MULTILAYER COMPOSITE tubing at first charging hole.Gap 19 enlarges the moulding that helps substrates multilayer gradually.
The shape of core rod 12 and die sleeve 15 can be square, corresponding with it for garden shape, square, rectangular, half garden, can make production garden shape composite pipe, square composite pipe, rectangular composite pipe, the square composite pipe in half garden.
The welding machine main shaft 1 of composite pipe process units of the present invention itself does not rotate, the axle surface is provided with logical wire casing 2, vertical steel wire arrives weldering mould 5 surfaces by the logical wire casing 2 of axle tail, the horizontal line steel wire inserts rotary horn 6 in the other direction through Bobbin 9 warp wheel 10 after a week, form horizontal steel wire and vertical steel wire to same direction moving, and cross and the welding of quilt intersection in rotary horn 6 places.Vertical steel wire and horizontal steel wire are welded into the metal frame net on one side, move to the body material moulding section on one side, enter the gap 19 between die sleeve 15 and the core rod 12, simultaneously, add the fusion organic basis material from charging hole 16, organic basis material is in moulding, the metal frame net is coated on wherein, by applying pulling force forwardly, the tubing of forming is moved on, and good metal frame net advances to drive welding just, forms a cover metal frame net welding, the one step completed production technology of organic basis material moulding continuity.

Claims (6)

1, a kind of composite pipe, base be characterised in that, comprise whole be that the metal frame net and the organic basis material of tubulose, described organic basis material are coated on described metal frame net wherein and with the tube wall of the described composite pipe of the common composition of metal frame net; Described metal frame net is the plating zinc on surface steel wire; Described organic basis material comprises internal layer body material with better water-corrosivity resistent that is connected to one and the outer body material with better anti-Japanese photograph, ageing resistance, what wherein the internal layer body material can be in PVC, PE and the PP plastics is a kind of, and outer body material can be glass fiber resin mixed construction layer.
1, a kind of composite pipe process units comprises metal frame net welding portion and body material moulding section; Base is characterised in that described metal frame net welding portion comprises welding machine main shaft (1), Bobbin (9), weldering mould (5), rotary horn (6) and conductive hoop (8); Described Bobbin (9) is supported in the bearing bracket stand (20), and welding machine main shaft (1) is supported in the Bobbin (9); Described weldering mould (5) is positioned at the end of welding machine main shaft (1) and is fastenedly connected with main shaft (1); The root of described rotary horn (6) is fixed in the electric conductor (7), and electric conductor (7) is fixedlyed connected with described Bobbin (9) by insulator (21), and the end of rotary horn (6) is corresponding with described weldering mould (5); The inner side surface of described conductive hoop (8) and an end face contact with the corresponding position friction of described electric conductor (7), and another end face of conductive hoop (8) is fixed in insulating support (22); Be provided with logical wire casing (2) with its axis parallel on the surface of described welding machine main shaft (1); Go up by the other line wheel (10) that is provided with of described weldering mould (5) at described Bobbin (9), on Bobbin (9), also be provided with sprocket wheel (11); Described body material moulding section comprises core rod (12) and die sleeve (15); The root of described core rod (12) is fixedlyed connected with described weldering mould (5); Described die sleeve (15) is placed in the peripheral of described core rod (12) and leaves appropriate gap (19) with the outer wall of core rod (12); Be provided with charging hole (16) on described die sleeve (15), described charging hole (16) is communicated with described gap (19) by annular runner (17); Vertical steel wire arrives weldering mould (5) surface by the logical wire casing (2) of axle tail, horizontal steel wire inserts rotary horn (6) in the other direction through Bobbin (9) warp wheel (10) after a week, form horizontal steel wire and vertical steel wire to same direction moving, and locate to cross and the welding of quilt intersection in rotary horn (6).
3, composite pipe process units according to claim 2 is characterized in that, described welding machine main shaft (1) comprises axle center (23) and axle sleeve (24) two-part, and make with copper material axle center (23);
4, composite pipe process units according to claim 2 is characterized in that, described weldering mould (5) comprises core rod (25) and die sleeve (26) two-part.
5, composite pipe process units according to claim 2 is characterized in that, is provided with the tapered joint head (13) of working in coordination between described (5) and the core rod (12) and also is fastenedly connected by screw rod (14).
6, composite pipe process units according to claim 2 is characterized in that, described charging hole (16) and the annular runner (17) corresponding with it have two groups, and vertically distributes front and back along core rod; The entrance in described gap (19) is outside in broadened gradually by narrow.
CN99104375A 1999-04-20 1999-04-20 Composite pipe material and its production installation Expired - Fee Related CN1085313C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN99104375A CN1085313C (en) 1999-04-20 1999-04-20 Composite pipe material and its production installation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN99104375A CN1085313C (en) 1999-04-20 1999-04-20 Composite pipe material and its production installation

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CN1260459A CN1260459A (en) 2000-07-19
CN1085313C true CN1085313C (en) 2002-05-22

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CN99104375A Expired - Fee Related CN1085313C (en) 1999-04-20 1999-04-20 Composite pipe material and its production installation

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1032717C (en) * 1994-04-26 1996-09-04 何轶良 Method and device for making composite plastic pipeline with metallic frame
CN2313137Y (en) * 1997-12-23 1999-04-07 黑龙江省塑料工业科学研究所 Metal-reinforced plastic composite tube

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1032717C (en) * 1994-04-26 1996-09-04 何轶良 Method and device for making composite plastic pipeline with metallic frame
CN2313137Y (en) * 1997-12-23 1999-04-07 黑龙江省塑料工业科学研究所 Metal-reinforced plastic composite tube

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