CN108516870B - Glazing process for sanitary ware - Google Patents
Glazing process for sanitary ware Download PDFInfo
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- CN108516870B CN108516870B CN201810272673.0A CN201810272673A CN108516870B CN 108516870 B CN108516870 B CN 108516870B CN 201810272673 A CN201810272673 A CN 201810272673A CN 108516870 B CN108516870 B CN 108516870B
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- Prior art keywords
- squatting pan
- glaze
- glazing
- sanitary ware
- glaze spraying
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
- C04B41/86—Glazes; Cold glazes
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5022—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Spray Control Apparatus (AREA)
- Sanitary Device For Flush Toilet (AREA)
Abstract
The invention relates to the field of ceramic sanitary ware production, in particular to a glazing process for sanitary ware, which comprises the following steps: step 1: preparing a sanitary appliance glazing device which comprises a conveyor belt, a glaze dipping pool, a transfer mechanism and a lifting mechanism; wherein a glaze spraying mechanism is arranged in the glaze dipping pool; step 2: placing the squatting pan on a conveyor belt, and driving the squatting pan to move upwards by a lifting mechanism when the squatting pan is conveyed to the lifting mechanism; and step 3: the transfer mechanism drives the squatting pan to move towards the glaze soaking pool; and 4, step 4: when the squatting pan moves to the position above the glaze spraying mechanism, the transfer mechanism drives the squatting pan to move downwards; and 5: when the glaze spraying mechanism is in contact with the squatting pan, the glaze spraying mechanism sprays glaze on the inner side of the squatting pan; meanwhile, in the process that the squatting pan moves downwards in the glaze dipping pool, glazing is carried out on the outer side of the squatting pan. When the technical scheme is adopted, the glazing speed and the glazing quality can be considered, and simultaneously, the water inlet of the squatting pan can be prevented from being blocked and the glaze layer can be prevented from being damaged.
Description
Technical Field
The invention relates to the field of ceramic sanitary ware production, in particular to a glazing process for sanitary ware.
Background
At present, most of daily ceramic manufacturers adopt a manual glazing mode, for example, in the glazing process of a squatting pan, workers immerse a squatting pan blank into glaze, take out the squatting pan blank after staying for a period of time, and the glaze is left on the surface of the squatting pan blank. Compared with the spraying glazing method, the glazing method has higher processing efficiency, but the glazing is not fine, particularly for the glazing of the inner wall of the squatting pan, the glazing fineness of the inner wall directly determines the quality of a product, but simultaneously, the glazing fineness of the outer wall of the squatting pan has no high requirement on the glazing fineness of the inner wall of the squatting pan.
When the green body of the squatting pan is immersed in the glaze for glazing, the water inlet of the squatting pan is very small, the glaze can block the water inlet, and the glaze at the water inlet is manually removed after glazing is finished, so that the water inlet is dredged, the workload is increased, and the coated glaze layer is damaged; in addition, during the glazing process, the hands of the worker may come into contact with the squatting pan, which may also damage the already applied glaze layer.
Disclosure of Invention
The invention aims to provide a glazing process which gives consideration to glazing speed and glazing quality and can prevent a water inlet of a squatting pan from being blocked and prevent a glaze layer from being damaged.
In order to achieve the purpose, the technical scheme of the invention provides a glazing process for sanitary ware, which comprises the following steps:
step 1: preparing a sanitary appliance glazing device which comprises a conveyor belt, a glaze dipping pool, a transfer mechanism and a lifting mechanism; the glaze spraying mechanism is arranged in the glaze dipping pool, and the lifting mechanism comprises a plugging rod;
step 2: the squatting pan is obliquely placed on the conveying belt, when the squatting pan is conveyed to the lifting mechanism, the plugging rod is used for plugging the water inlet of the squatting pan and simultaneously righting the squatting pan, and then the lifting mechanism drives the squatting pan to move upwards;
and step 3: the transfer mechanism drives the squatting pan to move towards the upper part of the glaze soaking pool and simultaneously drives the squatting pan to approach the spraying mechanism;
and 4, step 4: when the squatting pan moves to the position above the glaze spraying mechanism, the transfer mechanism only drives the squatting pan to move downwards;
and 5: when the glaze spraying mechanism is in contact with the squatting pan, the glaze spraying mechanism sprays glaze on the inner side of the squatting pan; meanwhile, in the process that the squatting pan moves downwards in the glaze dipping pool, glazing is carried out on the outer side of the squatting pan.
The technical effect of the scheme is as follows: the water inlet of the squatting pan is plugged under the action of the plugging rod, and meanwhile, the water inlet is lifted by the lifting mechanism under the condition that hands are not in contact with the squatting pan, so that the problems that the water inlet is plugged by glaze in the subsequent glazing process and the glaze layer is damaged after the hands are in contact with the glaze are effectively solved; meanwhile, the glaze spraying mechanism is matched with the transfer mechanism, the outer side of the squatting pan is soaked and glazed while the squatting pan is driven to move to the glaze soaking pool, and meanwhile, the glaze spraying mechanism sprays and glazes the inner wall of the squatting pan, so that the fineness of the glaze on the inner side of the squatting pan is guaranteed, the glazing quality is improved, and the glazing speed is increased.
Further, a clamping block is fixed on the conveying belt in the step 1. The technical effect of the scheme is as follows: the squatting pan is resisted through the clamping block, and the squatting pan can be smoothly lifted by the lifting mechanism.
Further, in the step 1, the glaze spraying mechanism comprises a folding pipe, and a one-way valve is installed on the pipe wall of the folding pipe. The technical effect of the scheme is as follows: glaze in the glaze dipping pool can be continuously introduced into the folding pipe by arranging the one-way valve, so that continuous glaze spraying is ensured.
Further, a dryer is arranged on the rack above the conveyor belt in the step 1. The technical effect of the scheme is as follows: the dryer can accelerate the drying of the glaze layer, thereby effectively shortening the length of the conveyor belt and saving the expenditure.
Furthermore, in the step 1, a through hole for the glaze spraying pipe to pass through is formed in the plugging rod. The technical effect of the scheme is as follows: the glaze spraying pipe can glaze the inner wall of the squatting pan more comprehensively after penetrating through the through hole, and the glazing quality is improved.
Drawings
FIG. 1 is a schematic representation of the present invention prior to glazing;
FIG. 2 is a schematic view of the glazing of the present invention.
Detailed Description
The following is further detailed by the specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a conveyor belt 1, a glaze dipping pool 2, a squatting pan 3, a clamping block 4, a corrugated pipe 5, a glaze spraying pipe 6, a rack 7, a servo motor 8, a support plate 9, a gear rod 10, an incomplete gear 11, a screw rod 12, a nut seat 13, a lifting cylinder 14, a push-pull cylinder 15, a connecting rod 16, a plugging rod 17, a lifting rod 18 and a through hole 19.
The glazing process for the sanitary ware specifically comprises the following steps:
step 1: a sanitary ware glazing device shown in figures 1 and 2 is prepared, and comprises a conveyor belt 1, a glaze dipping tank 2, a transfer mechanism and a lifting mechanism. The conveyor belt 1 is arranged on the rack and can convey the squatting pan 3 from back to front, and a clamping block 4 capable of positioning the squatting pan 3 is fixed on the conveyor belt 1.
The glaze dipping pool 2 is positioned at the right side of the conveyor belt 1, glaze is filled in the glaze dipping pool 2, and a glaze spraying mechanism is arranged in the glaze dipping pool 2; the glaze spraying mechanism comprises a folding pipe (the folding pipe in the embodiment is a corrugated pipe 5) and a glaze spraying pipe 6, a hole is formed in the pipe wall of the glaze spraying pipe 6, the glaze spraying pipe 6 is positioned in the folding pipe and glaze is also filled in the folding pipe, a one-way valve is arranged on the pipe wall of the folding pipe, and the glaze in the glaze soaking pool 2 can enter the folding pipe. The lower end of the folding tube and the lower end of the glaze spraying tube 6 are both fixedly connected with the bottom of the glaze soaking pool 2, and the upper end of the folding tube is connected with the glaze spraying tube 6 in a sliding manner.
The transfer mechanism is positioned above the conveyor belt 1 and comprises a rack 7, a servo motor 8, a screw pair, a supporting plate 9 and a gear rod 10. The rack 7 is horizontally arranged on the rack in a sliding mode, the servo motor 8 is fixedly connected with the rack 7, the servo motor 8 comprises an output shaft and a shell, and the incomplete gear 11 is coaxially and fixedly connected to the output shaft of the servo motor 8. The screw pair comprises a screw 12 and a nut seat 13, the screw 12 is fixedly connected with an output shaft of the servo motor 8, the nut seat 13 is provided with a hole, a limiting rod (not shown in the figure) is fixed on the rack, and the limiting rod passes through the hole to limit the nut seat 13. The supporting plate 9 is fixed on a machine shell at the rear side of the servo motor 8, a bearing is installed on the supporting plate 9, the gear rod 10 penetrates through an inner ring of the bearing and then is rotatably arranged on the supporting plate 9, the gear rod 10 is meshed with the rack 7, and meanwhile, the gear rod 10 can be meshed with the incomplete gear 11. In addition, a dryer is arranged on the rack above the conveyor belt 1 and is positioned in front of the transfer mechanism.
The lifting mechanism comprises a lifting cylinder 14, a push-pull cylinder 15, a connecting rod 16 and a blocking rod 17. The lifting cylinder 14 is vertically fixed on the nut block 13 through a lifting rod 18, and the push-pull cylinder 15 is horizontally fixed at the lower end of the output shaft of the lifting cylinder 14. The upper end of the connecting rod 16 is fixedly connected with an output shaft of the push-pull air cylinder 15, the lower end of the connecting rod 16 is hinged with the middle of the plugging rod 17, a through hole 19 is formed in the plugging rod 17, and the glaze spraying pipe 6 can penetrate through the through hole 19 during glaze spraying.
Step 2: placing the squatting pan 3 on the conveyor belt 1, when the squatting pan 3 is conveyed to the position shown in figure 1 from back to front on the conveyor belt 1, starting the push-pull cylinder 15, and enabling an output shaft of the push-pull cylinder 15 to extend rightwards so as to drive the plugging rod 17 to move rightwards; when the right end of the plugging rod 17 is contacted with the water inlet on the right side of the squatting pan 3, the right end of the plugging rod 17 is inserted into the water inlet, and the squatting pan 3 obliquely placed on the conveyor belt 1 is gradually horizontally placed under the blocking action of the right clamping block 4; when the squatting pan 3 is horizontally placed, the push-pull cylinder 15 is closed, the output shaft of the push-pull cylinder 15 contracts leftwards, the squatting pan 3 is static and does not move under the blocking action of the left clamping block 4, and the blocking rod 17 moves leftwards relative to the squatting pan 3; when the left end of the plugging rod 17 is contacted with the water inlet on the left side of the squatting pan 3, the left end of the plugging rod 17 is inserted into the water inlet, the lifting cylinder 14 is started at the moment, and the squatting pan 3 is driven to move upwards in the process that the output shaft of the lifting cylinder 14 contracts upwards;
and step 3: in the process that the squatting pan 3 moves upwards, the servo motor 8 is started, and the screw rod 12 is driven to rotate forwards in the process that the output shaft of the servo motor 8 rotates forwards, so that the nut seat 13 is driven to move downwards, and the lifting cylinder 14, the push-pull cylinder 15 and the squatting pan 3 are driven to move downwards; the output shaft of the servo motor 8 positively rotates and simultaneously drives the incomplete gear 11 to positively rotate, the incomplete gear 11 is meshed with the gear rod 10 to drive the gear rod 10 to positively rotate, so that the rack 7 is driven to slide rightwards, and the servo motor 8, the nut seat 13, the lifting cylinder 14, the push-pull cylinder 15 and the squatting pan 3 are driven to move rightwards;
and 4, step 4: when the squatting pan 3 moves rightwards to be above the glaze spraying pipe 6, the incomplete gear 11 is not meshed with the gear rod 10 any more, at the moment, the gear rod 10 keeps static, the rack 7 does not slide rightwards any more, namely, the servo motor 8 keeps static in the horizontal direction; the output shaft of the servo motor 8 drives the nut seat 13 to move downwards in the process of continuing forward rotation, and further drives the squatting pan 3 to move towards the glaze dipping pool 2;
and 5: when the upper end of the glaze spraying pipe 6 is inserted into the water outlet of the squatting pan 3, the squatting pan 3 moves downwards to extrude the corrugated pipe 5, glaze in the corrugated pipe 5 enters the glaze spraying pipe 6 through the pore, and then is sprayed out of the glaze spraying pipe 6 through the pore to spray glaze on the inner side of the squatting pan 3; meanwhile, in the process that the squatting pan 3 moves downwards in the glaze soaking pool 2, the outer side of the squatting pan 3 is glazed.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various changes and modifications without departing from the concept of the present invention, and these should be construed as the scope of protection of the present invention, which will not affect the effect of the implementation of the present invention and the utility of the patent. The techniques, shapes, and structural parts, which are omitted from the description of the present invention, are all known techniques.
Claims (5)
1. The glazing process for the sanitary ware is characterized by comprising the following steps of:
step 1: preparing a sanitary appliance glazing device which comprises a conveyor belt, a glaze dipping pool, a transfer mechanism and a lifting mechanism; the glaze spraying mechanism is arranged in the glaze dipping pool, and the lifting mechanism comprises a plugging rod;
step 2: the squatting pan is obliquely placed on the conveying belt, when the squatting pan is conveyed to the lifting mechanism, the plugging rod is used for plugging the water inlet of the squatting pan and simultaneously righting the squatting pan, and then the lifting mechanism drives the squatting pan to move upwards;
and step 3: the transfer mechanism drives the squatting pan to move towards the upper part of the glaze soaking pool and simultaneously drives the squatting pan to approach the spraying mechanism;
and 4, step 4: when the squatting pan moves to the position above the glaze spraying mechanism, the transfer mechanism only drives the squatting pan to move downwards;
and 5: when the glaze spraying mechanism is in contact with the squatting pan, the glaze spraying mechanism sprays glaze on the inner side of the squatting pan; meanwhile, in the process that the squatting pan moves downwards in the glaze dipping pool, glazing is carried out on the outer side of the squatting pan.
2. A glazing process for sanitary ware according to claim 1, wherein: and in the step 1, a clamping block is fixed on the conveying belt.
3. A glazing process for sanitary ware according to claim 2, wherein: in the step 1, the glaze spraying mechanism comprises a folding pipe, and a one-way valve is arranged on the pipe wall of the folding pipe.
4. A glazing process for sanitary ware according to claim 3, wherein: and in the step 1, a dryer is arranged on the rack above the conveyor belt.
5. A glazing process for sanitary ware according to claim 4, wherein: in the step 1, a through hole for the glaze spraying pipe to pass through is formed in the plugging rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272673.0A CN108516870B (en) | 2018-03-29 | 2018-03-29 | Glazing process for sanitary ware |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810272673.0A CN108516870B (en) | 2018-03-29 | 2018-03-29 | Glazing process for sanitary ware |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108516870A CN108516870A (en) | 2018-09-11 |
| CN108516870B true CN108516870B (en) | 2020-05-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810272673.0A Active CN108516870B (en) | 2018-03-29 | 2018-03-29 | Glazing process for sanitary ware |
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| Country | Link |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008024520A2 (en) * | 2006-08-25 | 2008-02-28 | Aquest Systems Corporation | Conveyor transfer system |
| CN203419859U (en) * | 2013-09-13 | 2014-02-05 | 大埔县广东陶瓷（梅州高陂）产业技术创新联盟 | Ceramic interior glazing device |
| CN103971579A (en) * | 2014-04-21 | 2014-08-06 | 江西理工大学 | Automatic gear generating cutting instrument |
| CN204622297U (en) * | 2015-05-25 | 2015-09-09 | 九牧厨卫股份有限公司 | The semi-automatic forming production line of a kind of sanitary ceramics |
| CN106401203A (en) * | 2015-07-31 | 2017-02-15 | Sg工程株式会社 | Method for injecting injection filler into concrete structure and syringe therefor |
-
2018
- 2018-03-29 CN CN201810272673.0A patent/CN108516870B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2008024520A2 (en) * | 2006-08-25 | 2008-02-28 | Aquest Systems Corporation | Conveyor transfer system |
| CN203419859U (en) * | 2013-09-13 | 2014-02-05 | 大埔县广东陶瓷（梅州高陂）产业技术创新联盟 | Ceramic interior glazing device |
| CN103971579A (en) * | 2014-04-21 | 2014-08-06 | 江西理工大学 | Automatic gear generating cutting instrument |
| CN204622297U (en) * | 2015-05-25 | 2015-09-09 | 九牧厨卫股份有限公司 | The semi-automatic forming production line of a kind of sanitary ceramics |
| CN106401203A (en) * | 2015-07-31 | 2017-02-15 | Sg工程株式会社 | Method for injecting injection filler into concrete structure and syringe therefor |
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| Publication number | Publication date |
|---|---|
| CN108516870A (en) | 2018-09-11 |
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Address after: 402181 Chongqing Yongchuan Industrial Park Zhongshan Group B District Patentee after: Chongqing Xinkang Sanitary Ware Co.,Ltd. Address before: 402181 Chongqing Yongchuan Industrial Park Zhongshan Group B District Patentee before: CHONGQING CONCAST SANITARY WARE Co.,Ltd. |
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