CN108504313B - Acrylate powder adhesive with core-shell structure and preparation method thereof - Google Patents

Acrylate powder adhesive with core-shell structure and preparation method thereof Download PDF

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CN108504313B
CN108504313B CN201810236590.6A CN201810236590A CN108504313B CN 108504313 B CN108504313 B CN 108504313B CN 201810236590 A CN201810236590 A CN 201810236590A CN 108504313 B CN108504313 B CN 108504313B
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emulsion
acrylate
monomer
core
preparation
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CN108504313A (en
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傅和青
沈丽香
王盛
钟细明
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South China University of Technology SCUT
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09J133/062Copolymers with monomers not covered by C09J133/06
    • C09J133/066Copolymers with monomers not covered by C09J133/06 containing -OH groups
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/26Emulsion polymerisation with the aid of emulsifying agents anionic
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    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/12Polymerisation in non-solvents
    • C08F2/16Aqueous medium
    • C08F2/22Emulsion polymerisation
    • C08F2/24Emulsion polymerisation with the aid of emulsifying agents
    • C08F2/30Emulsion polymerisation with the aid of emulsifying agents non-ionic
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/38Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1804C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/12Esters of monohydric alcohols or phenols
    • C08F220/16Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
    • C08F220/18Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
    • C08F220/1808C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • C08K3/26Carbonates; Bicarbonates
    • C08K2003/265Calcium, strontium or barium carbonate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention discloses a core-shell structure water-based acrylate powder adhesive and a preparation method thereof. The preparation method comprises the steps of adding the emulsifier into water, adding the soft monomer, the hard monomer and the functional monomer, uniformly mixing, and magnetically stirring to form the pre-emulsion. Heating to 75-80 ℃, adding a buffer solution into the reactor, and adding N2Dripping 20-50% of pre-emulsion and 1/2-3/4% of initiator in mass in an atmosphere, and stirring for reaction to prepare primary emulsion; after heat preservation, dropwise adding the rest initiator and the pre-emulsion, adding a chain transfer agent, after dropwise adding, preserving heat for 1-2 h, cooling and discharging; adding coupling agent, nano calcium carbonate or SiO2Dispersing in water solution of PVA, ultrasonic treating at room temperature, and spray drying. The powder adhesive disclosed by the invention is environment-friendly and non-toxic, ensures the bonding performance, has good water resistance, can be used under complex and precise conditions, and is low in production cost, simple to operate and short in required time.

Description

Acrylate powder adhesive with core-shell structure and preparation method thereof
Technical Field
The invention relates to a pressure-sensitive adhesive, in particular to a core-shell structure water-based acrylate powder adhesive and a preparation method thereof; belongs to the field of pressure sensitive adhesive material production.
Background
The water-based acrylate pressure-sensitive adhesive is developed rapidly in recent years, is widely applied to aspects such as medical adhesive tapes, labels, conductive adhesives, surface protection adhesive tapes and pressure-sensitive labels, and has the advantages of low cost, safety, no public nuisance, easy synthesis operation, short polymerization time, strong rheological controllability and the like compared with solvent-based acrylate pressure-sensitive adhesives; along with the improvement of environmental awareness, the non-toxic and pollution-free aqueous acrylate adhesive is increasingly emphasized, and the demand and application range of the adhesive are expanded and are in a continuously rising trend. However, the aqueous acrylate pressure-sensitive adhesive has strong bonding performance, and is difficult to be applied to complex and precise spaces, such as the fixation of screw parts, which limits the use of the aqueous acrylate pressure-sensitive adhesive.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and the preparation method of the water-based acrylate powder adhesive with the core-shell structure is obtained by improving the preparation of the acrylate pressure-sensitive adhesive by using a simple and efficient experimental scheme, so that the preparation method is environment-friendly, low in cost and beneficial to further development and transformation of products.
In order to realize the purpose of the invention, the invention adopts the following technical scheme:
a preparation method of acrylate powder adhesive with a core-shell structure comprises the following steps:
1) adding an emulsifier into water, then adding a soft monomer, a hard monomer and a functional monomer, uniformly mixing, and magnetically stirring for 10-30 min to form a pre-emulsion; the soft monomer, the hard monomer and the functional monomer form a monomer; the addition amount of the emulsifier is 1-3% of the total mass of the monomers; the addition amount of the water is 20-40% of the total mass of the monomers;
the soft monomer is one or more of vinyl acetate, ethyl methacrylate, isooctyl acrylate, isodecyl acrylate, hydroxyethyl acrylate, cyclohexyl acrylate and butyl acrylate; the addition amount of the soft monomer is 65-82% of the total mass of the monomers;
the functional monomer is one or more of itaconic acid, acrylic acid, methacrylic acid, acrylamide, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and hydroxypropyl methacrylate; the addition amount of the functional monomer is 1-1.5% of the total mass of the monomer;
the hard monomer is one or more of methyl methacrylate, acrylonitrile, styrene and methyl acrylate; the addition amount of the hard monomer is 12-17% of the total mass of the monomers;
2) heating to 75-80 ℃, adding a buffer solution into the reactor, and adding N2In an atmosphere, simultaneously dripping 20-50% of pre-emulsion and 1/2-3/4% of initiator by mass, and stirring for reaction for 30-60 min to prepare initial emulsion; after the temperature is kept for 10-40 min, dropwise adding the rest initiator and pre-emulsion, and adding a chain transfer agent for 3-4 h;
3) after the dropwise adding is finished, preserving the heat at the temperature of 80-90 ℃ for 1-2 h, cooling and discharging to form an emulsion;
4) adding coupling agent, nano calcium carbonate or SiO into the step 3)2Dispersing the polyvinyl alcohol aqueous solution at 40-50 ℃ for 3-15 min, and then carrying out ultrasonic treatment at room temperature for 10-30 min; the coupling agent is one or more of gamma-aminopropyltriethoxysilane, 3-glycidyl ether propyl methyldiethoxysilane, gamma- (2, 3-epoxypropoxy) propyl trimethoxysilane, vinyl trimethoxysilane, gamma-mercaptopropyl trimethoxysilane and gamma- (methacryloyloxy) propyl trimethoxysilane;
5) and 4) spray drying the product obtained in the step 4) to obtain the acrylate powder adhesive with the core-shell structure.
To further achieve the object of the present invention, preferably, the emulsifier is one or more of polyoxyethylene sec-octylphenol ether-10 (OP-10), Sodium Dodecyl Sulfate (SDS), nonylphenol polyoxyethylene ether (TX-10), disodium ethoxylated nonylphenol sulfosuccinate half ester, sodium dodecylbenzenesulfonate (LAS), and Tween 20 (Tween-20).
Preferably, the buffer solution is 0.5 wt% to 0.7 wt% of NaHCO3An aqueous solution.
Preferably, the initiator is one or more of ammonium sulfate, potassium persulfate, sodium bisulfite and azobisisobutyronitrile.
Preferably, the addition amount of the initiator is 0.1-0.8% of the total mass of the monomers.
Preferably, the chain transfer agent is dodecyl mercaptan, and the using amount of the chain transfer agent is 0.1-0.5% of the total mass of the monomers.
Preferably, the spray drying process parameters are that the inlet temperature is 150-180 ℃, the outlet temperature is 75-90 ℃, and the drying time is 3-10 min.
Preferably, the coupling agent accounts for 0.01-0.15% of the mass of the emulsion; the nano calcium carbonate or SiO2Accounting for 2-5% of the mass of the emulsion; the polyvinyl alcohol aqueous solution accounts for 10-30 wt% of the emulsion.
Preferably, the total adding amount of the buffer solution is 0.1-0.5% of the total amount of the monomers; the total addition amount of the initiator is 0.4-2.0% of the total amount of the monomers; the addition amount of the chain transfer agent is 0.1-0.8% of the total amount of the monomers.
The acrylate powder adhesive with the core-shell structure prepared by the preparation method; the pressure-sensitive adhesive is white powder, the initial adhesion reaches 12-19#, the peeling force is 9.0-13.0N/25mm, and the permanent adhesion is 200-350 h; the water absorption rate is 1.2-15.0%, and the solid content is 70-85%.
The whole reaction process in the step 1) and the step 2) is carried out under the condition of stirring, and the stirring speed is 150-350 r/min.
Compared with the prior art, the invention has the following advantages:
1) the invention discloses a coupling agent and hydrophobic nano material modified acrylate polymer emulsion, and utilizes the coupling agent to make hydrophobic nano SiO2Or calcium carbonate and acrylate polymer are uniformly and firmly combined together and nano SiO is utilized2Or the strong bonding energy between the calcium carbonate and the coupling agent and the base material greatly enhances the adhesive property of the pressure-sensitive adhesive.
2) The powder pressure-sensitive adhesive prepared by spray drying is different from the existing liquid adhesive, the product is solid, can be packaged by paper bags like cement, does not need to be packaged by an iron bucket or a plastic bucket, can greatly reduce the cost, can reduce Volatile Organic Compounds (VOC), and is convenient to transport and store for a long time.
3) Finally, the invention adopts a spray drying mode to quickly and efficiently prepare the acrylate powder adhesive with the core-shell structure, uniformly and firmly bonds the coupling agent, the nano particles and the adhesive together, and greatly shortens the required preparation time.
4) Core-shell structure of the inventionThe acrylate powder adhesive not only ensures the bonding performance, but also ensures the hydrophobic nano SiO2Or the existence of calcium carbonate, so that the powder adhesive also has high pressure sensitivity and high water resistance, can be used in the sealing of complex precision equipment, and has the advantages of low production cost, simple operation, environmental protection and wide application prospect.
Detailed Description
The invention will be further illustrated by the following examples for a better understanding of the invention, but the scope of the invention as claimed is not limited to the examples shown.
Example 1
1) Adding 2.0g of OP-10 into a conical flask, adding 50g of deionized water, magnetically stirring until an emulsifier is dissolved, sequentially adding 70g of butyl acrylate, 70g of isooctyl acrylate, 8g of hydroxyethyl acrylate, 15g of vinyl acetate, 20g of methyl methacrylate and 4g of hydroxyethyl methacrylate, and stirring (stirring speed of 300r/min) for 30min to form a pre-emulsion.
2) To a 500ml four-necked flask equipped with a thermometer, a condenser and a stirring device, 0.2g NaHCO was added3Then adding 40ml of deionized water, reacting at 80 ℃, and stirring until the deionized water is dissolved; dividing the pre-emulsion into two parts, simultaneously dripping 30% of pre-emulsion and 15g of ammonium persulfate aqueous solution, and preserving heat for 30min after dripping for 30 min; and simultaneously dropwise adding the rest of pre-emulsion containing 4 drops of dodecyl mercaptan and 6g of ammonium persulfate aqueous solution, and finishing dropwise adding for 3.5 hours.
3) The reaction temperature is increased to 90 ℃, and the temperature is kept for 1h under the stirring condition, so that the water-based acrylate pressure-sensitive adhesive emulsion is obtained.
4) Adding a coupling agent gamma-aminopropyltriethoxysilane accounting for 0.1 percent of the mass of the emulsion, nano calcium carbonate accounting for 3 percent of the mass of the emulsion and a polyvinyl alcohol aqueous solution accounting for 15 percent of the mass of the emulsion in sequence in the step 3), dispersing for 10min at the temperature of 40 ℃ at 5000r/min, and then carrying out ultrasonic treatment for 20min at room temperature.
5) And (3) spray drying the product obtained in the step 4) to obtain the white acrylate powder adhesive with the core-shell structure, wherein the spray drying process parameters are that the inlet temperature is 150 ℃, the outlet temperature is 80 ℃, and the drying time is 8 min.
Example 2
1) Adding 2.0g of sodium dodecyl sulfate into a conical flask, adding 45g of deionized water, magnetically stirring until an emulsifier is dissolved, sequentially adding 60g of butyl acrylate, 80g of isooctyl acrylate, 8g of hydroxyethyl acrylate, 10g of vinyl acetate, 25g of methyl methacrylate and 4g of hydroxyethyl methacrylate, and stirring (stirring speed of 300r/min) for 20min to form a pre-emulsion.
2) To a 500ml four-necked flask equipped with a thermometer, a condenser and a stirring device, 0.3g of NaHCO was added3Then adding 40ml of deionized water, reacting at 80 ℃, and stirring until the deionized water is dissolved; dripping 30% of pre-emulsion and 15g of ammonium persulfate aqueous solution simultaneously, and preserving heat for 30min after dripping for 30 min; and simultaneously dropwise adding the rest of the pre-emulsion and 6g of ammonium persulfate aqueous solution for 3 h.
3) The reaction temperature is increased to 90 ℃, and the temperature is kept for 1.5 hours under the stirring condition, so as to obtain the water-based acrylate pressure-sensitive adhesive emulsion.
4) Adding gamma-aminopropyltriethoxysilane accounting for 0.05 percent of the mass of the emulsion, 3-glycidyl ether propyl methyl diethoxy silane coupling agent accounting for 0.05 percent of the mass of the emulsion, 5 percent of nano calcium carbonate and 15 percent of polyvinyl alcohol aqueous solution in sequence in the step 3), dispersing for 15min at 6000r/min at 40 ℃, and then carrying out ultrasonic treatment for 20min at room temperature.
5) And (3) spray drying the product obtained in the step (4) to obtain the white core-shell structure acrylate powder adhesive, wherein the spray drying process parameters are that the inlet temperature is 180 ℃, the outlet temperature is 80 ℃, and the drying time is 10 min.
Example 3
1) Adding 2.0g of nonylphenol polyoxyethylene ether ammonium sulfate into a conical flask, adding 50g of deionized water, magnetically stirring until an emulsifier is dissolved, sequentially adding 70g of butyl acrylate, 70g of isooctyl acrylate, 8g of hydroxyethyl acrylate, 10g of vinyl acetate, 25g of methyl methacrylate and 4g of hydroxyethyl methacrylate, and stirring (stirring speed of 300r/min) for 30min to form a pre-emulsion.
2) To a 500ml four-necked flask equipped with a thermometer, a condenser and a stirring device, 0.2g NaHCO was added3Then adding 50ml of deionized water, reacting at 75 ℃, and stirring until the deionized water is dissolved; dropping 30% of pre-emulsion and 15g of ammonium persulfate aqueous solution simultaneously, and preserving heat for 30min after dropping for 40minmin; and simultaneously dropwise adding the rest of the pre-emulsion and 6g of ammonium persulfate aqueous solution for 3.5 h.
3) The reaction temperature is raised to 85 ℃, and the temperature is kept for 1h under the stirring condition, so that the water-based acrylate pressure-sensitive adhesive emulsion is obtained.
4) Adding gamma-aminopropyltriethoxysilane as coupling agent in 0.1 wt% and SiO in 3 wt% into the emulsion in step 3)2Dispersing polyvinyl alcohol aqueous solution accounting for 20 wt% of the emulsion at 40 ℃ at 4500r/min for 15min, and then performing ultrasonic treatment at room temperature for 20 min.
5) And (3) spray drying the product obtained in the step (4) to obtain the white core-shell structure acrylate powder adhesive, wherein the spray drying process parameters are that the inlet temperature is 160 ℃, the outlet temperature is 80 ℃, and the drying time is 5 min.
Example 4
1) Adding 2.0g of OP-10 into a conical flask, adding 45g of deionized water, magnetically stirring until an emulsifier is dissolved, sequentially adding 70g of butyl acrylate, 78g of isooctyl acrylate, 10g of vinyl acetate, 25g of methyl methacrylate, 2g of hydroxyethyl methacrylate and 2g of acrylic acid, and stirring (stirring speed of 300r/min) for 25min to form a pre-emulsion.
2) To a 500ml four-necked flask equipped with a thermometer, a condenser and a stirring device, 0.3g of NaHCO was added3Then adding 40ml of deionized water, reacting at 80 ℃, and stirring until the deionized water is dissolved; dripping 30% of pre-emulsion and 15g of ammonium persulfate aqueous solution simultaneously, and preserving heat for 30min after dripping for 30 min; and simultaneously dropwise adding the rest of the pre-emulsion and 6g of ammonium persulfate aqueous solution for 3.5 h.
3) The reaction temperature is increased to 90 ℃, and the temperature is kept for 1h under the stirring condition, so that the water-based acrylate pressure-sensitive adhesive emulsion is obtained.
4) Adding gamma-aminopropyl triethoxysilane as coupling agent 0.1 wt% and SiO 5 wt% into the emulsion in sequence in step 3)2Dispersing polyvinyl alcohol aqueous solution accounting for 25 wt% of the emulsion at the temperature of 45 ℃ at 6000r/min for 10min, and then carrying out ultrasonic treatment at room temperature for 15 min.
5) And (3) spray drying the product obtained in the step 4) to obtain the white core-shell structure acrylate powder adhesive, wherein the spray drying process parameters are that the inlet temperature is 170 ℃, the outlet temperature is 85 ℃, and the drying time is 7 min.
The core-shell acrylate powder adhesives obtained in examples 1 to 4 were observed to be white powders.
The products obtained in the above examples were subjected to performance tests, and the results are shown in table 1.
TABLE 1 products for Performance testing
Figure BDA0001604138310000051
The solids content in table 1 was calculated as follows:
X=m1/m×100%
in the formula: x is solid content (wt%); m is1Is the total mass (g) of the monomers; m is total mass (g) of the emulsion
The water absorption was calculated as follows:
A=(a2‐a1)/a1×100%
in the formula: a is water absorption (wt%); a is1Is the mass (g) of the powder adhesive before water absorption; a is2The mass (g) of the powder adhesive after water absorption;
and (3) testing initial adhesion: according to the GB/T4852-2002 standard, measuring the initial adhesion of the adhesive;
and (3) testing the peeling force: measuring the stripping force of the adhesive according to the GB/T2792-1998 standard;
and (3) permanent adhesion testing: the adhesive holding power was measured according to GB/T485-.
As shown in Table 1, the acrylate powder adhesive with the core-shell structure obtained by the invention has good comprehensive properties, including initial adhesion up to 12-16#, stripping force: 9.6-12.4N/25mm, permanent adhesion: 212-347 h; it also has a low water absorption: 7.7% -15.8%, and high solids content: 63% -70%. The defects that the pressure-sensitive adhesive in the prior art is low in 180-degree peel strength, small in permanent adhesion, low in adhesive bonding strength, poor in water resistance and high in viscosity and gel implosion is caused when the solid content exceeds 55% are overcome.
The invention discloses a coupling agent and a hydrophobic nano material modified acrylate polymer emulsion, and the coupling agent is utilized to make the hydrophobic nano materialSiO rice2Or calcium carbonate and acrylate polymer are uniformly and firmly combined together by using nano SiO2Or the strong bonding energy between the calcium carbonate and the coupling agent and the base material greatly enhances the adhesive property of the pressure-sensitive adhesive. Meanwhile, the powder pressure-sensitive adhesive prepared by spray drying is different from the existing liquid adhesive, is solid, can be packaged by paper bags like cement, does not need an iron bucket or a plastic bucket, can greatly reduce the cost, can reduce Volatile Organic Compounds (VOC), and is convenient to transport and store for a long time.
Finally, the invention adopts a spray drying mode to quickly and efficiently prepare the acrylate powder adhesive with the core-shell structure, uniformly and firmly bonds the coupling agent, the nano particles and the adhesive together, and greatly shortens the required preparation time.
The acrylate powder adhesive with the core-shell structure not only ensures the bonding performance, but also ensures the bonding performance due to the coupling agent and the hydrophobic nano SiO2Or the existence of calcium carbonate, so that the powder adhesive also has high pressure sensitivity and high water resistance, can be used in the sealing of complex precision equipment, and has the advantages of low production cost, simple operation, environmental protection and wide application prospect.
It should be noted that the above-mentioned embodiments do not limit the concept and the protection scope of the present invention. Without departing from the concept of the invention, various modifications and improvements of the technical solution of the present invention should fall into the protection scope of the present invention.

Claims (8)

1. A preparation method of acrylate powder adhesive with a core-shell structure is characterized by comprising the following steps:
1) adding an emulsifier into water, then adding a soft monomer, a hard monomer and a functional monomer, uniformly mixing, and magnetically stirring for 10-30 min to form a pre-emulsion; the soft monomer, the hard monomer and the functional monomer form a monomer; the addition amount of the emulsifier is 1-3% of the total mass of the monomers; the addition amount of the water is 20-40% of the total mass of the monomers;
the soft monomer is one or more of isooctyl acrylate, cyclohexyl acrylate and butyl acrylate; the addition amount of the soft monomer is 65-82% of the total mass of the monomers;
the functional monomer is one or more of itaconic acid, acrylic acid, methacrylic acid, acrylamide, hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl acrylate and hydroxypropyl methacrylate; the addition amount of the functional monomer is 1-1.5% of the total mass of the monomer;
the hard monomer is one or more of methyl methacrylate, acrylonitrile, styrene and methyl acrylate; the addition amount of the hard monomer is 12-17% of the total mass of the monomers;
the sum of the addition amounts of the soft monomer, the hard monomer and the functional monomer is 100 percent;
the emulsifier is one or more of polyoxyethylene sec-octylphenol ether-10, sodium dodecyl sulfate, polyoxyethylene nonyl phenyl ether, disodium ethoxylated nonylphenol sulfosuccinate, sodium dodecyl benzene sulfonate and tween-20;
2) heating to 75-80 ℃, adding a buffer solution into the reactor, and adding N2In an atmosphere, simultaneously dripping 20-50% of pre-emulsion and 1/2-3/4% of initiator by mass, and stirring for reaction for 30-60 min to prepare initial emulsion; after the temperature is kept for 10-40 min, dropwise adding the rest initiator and pre-emulsion, and adding a chain transfer agent for 3-4 h;
3) after the dropwise adding is finished, preserving the heat at the temperature of 80-90 ℃ for 1-2 h, cooling and discharging to form an emulsion;
4) adding coupling agent, nano calcium carbonate or SiO into the step 3)2Dispersing the polyvinyl alcohol aqueous solution at 40-50 ℃ for 3-15 min, and then carrying out ultrasonic treatment at room temperature for 10-30 min; the coupling agent is one or more of gamma-aminopropyltriethoxysilane, 3-glycidyl ether propyl methyldiethoxysilane, gamma- (2, 3-epoxypropoxy) propyl trimethoxysilane, vinyl trimethoxysilane, gamma-mercaptopropyl trimethoxysilane and gamma- (methacryloyloxy) propyl trimethoxysilane;
5) and 4) spray drying the product obtained in the step 4) to obtain the acrylate powder adhesive with the core-shell structure.
2. Core shell according to claim 1The preparation method of the structural acrylate powder adhesive is characterized by comprising the following steps: the buffer solution is 0.5 to 0.7 weight percent of NaHCO3An aqueous solution.
3. The preparation method of the acrylate powder adhesive with the core-shell structure according to claim 1, which is characterized in that: the initiator is one or more of potassium persulfate, sodium bisulfite and azobisisobutyronitrile.
4. The preparation method of the acrylate powder adhesive with the core-shell structure according to claim 1, which is characterized in that: the addition amount of the initiator is 0.1-0.8% of the total mass of the monomers.
5. The preparation method of the acrylate powder adhesive with the core-shell structure according to claim 1, which is characterized in that: the chain transfer agent is dodecyl mercaptan, and the using amount of the chain transfer agent is 0.1-0.5% of the total mass of the monomers.
6. The preparation method of the acrylate powder adhesive with the core-shell structure according to claim 1, which is characterized in that: the spray drying process parameters are that the inlet temperature is 150-180 ℃, the outlet temperature is 75-90 ℃, and the drying time is 3-10 min.
7. The preparation method of the acrylate powder adhesive with the core-shell structure according to claim 1, which is characterized in that: the coupling agent accounts for 0.01-0.15% of the mass of the emulsion; the nano calcium carbonate or SiO2Accounting for 2-5% of the mass of the emulsion; the polyvinyl alcohol aqueous solution accounts for 10-30 wt% of the emulsion.
8. The acrylate powder adhesive with the core-shell structure prepared by the preparation method of any one of claims 1 to 7; the pressure-sensitive adhesive is white powder, the initial adhesion reaches 12-19#, the peeling force is 9.0-13.0N/25mm, and the permanent adhesion is 200-350 h; the water absorption rate is 1.2-15.0%, and the solid content is 70-85%.
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CN101423735A (en) * 2008-12-05 2009-05-06 武汉科技学院 Method for preparing environment-friendly type organosilicon modified acrylic ester binding agent
CN102766241A (en) * 2011-05-06 2012-11-07 北京化工大学 Core-shell structured nano-silica/polyacrylate emulsion and its preparation method
CN107629736A (en) * 2017-09-07 2018-01-26 滁州市光威化工有限公司 A kind of nano-silicon dioxide modified fire-retardant the High-speed Cigarette Adhesives for Filter Tipping of hud typed acrylate and vinyl acetate emulsion and preparation method

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CA3028399A1 (en) * 2016-06-20 2017-12-28 Arkema Inc. Hydrolysis resistant vinyl ester containing latexes

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CN101423735A (en) * 2008-12-05 2009-05-06 武汉科技学院 Method for preparing environment-friendly type organosilicon modified acrylic ester binding agent
CN102766241A (en) * 2011-05-06 2012-11-07 北京化工大学 Core-shell structured nano-silica/polyacrylate emulsion and its preparation method
CN107629736A (en) * 2017-09-07 2018-01-26 滁州市光威化工有限公司 A kind of nano-silicon dioxide modified fire-retardant the High-speed Cigarette Adhesives for Filter Tipping of hud typed acrylate and vinyl acetate emulsion and preparation method

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