A kind of production method of the double spray materials of anti-aging advertisement
Technical field
The invention belongs to fabric technical fields, are related to a kind of production method of double spray materials of anti-aging advertisement.
Background technique
Air brushing technology is largely used in advertising sector, its color representation abundant, efficiently production process, persistently
Anti- solarization ability bring vitality to entire industry.
Through retrieving, as Chinese patent literature discloses a kind of painting poster cloth [application number: 201410658232.6;It is open
Number: CN 105648773A].This painting poster cloth, the coating including base fabric, base fabric two sides, coating are connected another with base fabric
The PVC film of side, which is characterized in that the mass fraction composition of the coating is as follows: 30-60 parts of polyacrylic resin, silica
10-15 parts, 1-4 parts of brightening agent, 20-30 parts of titanium dioxide slurry, 3-8 parts of lubricant, 8-15 parts of plasticizer, 1-3 parts of dispersing agent, ethyl alcohol
20-40 parts, 10-20 parts of ethyl acetate.
Although painting poster cloth long service life disclosed in the patent, which does not make accordingly
To make method, is made by artificial experience, production is cumbersome, therefore, the production methods for designing a kind of double spray materials of anti-aging advertisement
It is necessary.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of double spray materials of anti-aging advertisement are proposed
Production method, which has the characteristics that simple for production.
Object of the invention can be realized by the following technical scheme: a kind of production side of the double spray materials of anti-aging advertisement
Method, which comprises the steps of:
A, outsourcing: existing 1000Dx1000D polyester fabric and PVC film in the market are bought, and appearance test is carried out to it;
B, ingredient: in parts by weight, 30-40 parts of aqueous polyurethane, 6-12 parts of polyacrylic acid, 5-9 parts of crosslinking agent, light are weighed
0.6-1.2 parts of stabilizer, 2-5 parts of antioxidant, 0.2-0.4 parts of antistatic agent and 40-50 parts of water, which are put into togerther in blender, to be stirred
It mixes, mixing time 30-40min, coating is made;
C, it coats: coating obtained in step b being coated in by surface processing device on two surfaces of polyester fabric, applied
The amount of covering is 80-100g/m2;
D, it is bonded: by the way of the fitting of two-sided hot melt, PVC film being fitted to two of polyester fabric obtained in step c
On surface;
E, it is embossed: polyester fabric obtained in step d being embossed by embossing machine, and natural cooling, be can be obtained
The double spray materials of anti-aging advertisement.
Polyester fabric in the step a with a thickness of 0.6-0.9mm.
Mixing speed in the step b is 350-450r/min.
Coating speed in the step c is 12-18M/min.
Binding temperature in the step d is 215-235 DEG C, laminate pressure 600-660N, and fitting speed is 5-15M/
min。
Surface processing device in the step c includes rack, is provided with fabric roller on rack one end, on the rack other end
It is provided with wind-up roll, the servo motor one that winding roll end can drive it to rotate with one is connected, and central rack is fixed with bracket one,
The soaking compartment for placing coating is detachably provided on bracket one, soaking compartment includes side plate and flexible bottom plate, bracket
The driving mechanism that can make bottom plate up and down direction flexible deformation is provided on one, driving mechanism includes upper junction plate, lower connecting plate, pushes away
Bar motor, vibrating motor, indicating arm and pointer, upper junction plate are fixed in the middle part of baseplate underside, are fixed with iron plate on upper junction plate,
Push-rod electric machine is fixed on bracket one, and straight up, lower connecting plate is fixed on the push rod end of push-rod electric machine to the push rod of push-rod electric machine
Portion is fixed with electromagnet on lower connecting plate, and electromagnet can be in contact with iron plate, and vibrating motor is fixed on lower connecting plate, vibration
Dynamic motor is connected by spring with vibrating mass, and vibrating mass can lean with bottom plate, and indicating arm is fixed on vertically on bracket one, is referred to
Showing has graduation mark on bar, pointer is fixed on lower connecting plate by connecting rod, and pointer is also fixed on bracket one towards indicating arm
There is support column, crane is set on support column, and crane can drive the moving structure of lower movement to be thereon connected with one, on crane
It is provided with cross material roller, the servo motor two that punishment in advance roll end can drive it to rotate with one is connected, and cross material roller can be located at soaking compartment
It is interior;Drying mechanism is additionally provided between the soaking compartment and wind-up roll.
The working principle of surface processing device is as follows: by the way that manually coating is put into soaking compartment, then will need to locate
The fabric of reason on punishment in advance rod, drives crane to move down, crane drives punishment in advance by fabric roller by moving structure
Roller is moved downward in soaking compartment, meanwhile, control servo motor two drives cross material roller rotation, and cross material roller is by the coating in soaking compartment
Coated on fabric, then fabric is dried by drying mechanism, to realize its surface treatment to fabric;When needs are to big
When being handled, the push rod for controlling push-rod electric machine moves down amount fabric, and the push rod of push-rod electric machine drives lower connecting plate to moving down
Dynamic, lower connecting plate drives electromagnet to move down, and drives upper junction plate to move down at this point, iron plate is attracted by electromagnet, on
Connecting plate drives bottom plate to move down, and bottom plate drives pointer to move down, and pointer is directed toward the graduation mark on indicating arm, then corresponding aobvious
The volume size of soaking compartment is shown, meanwhile, control vibrating motor vibration, vibrating motor drives spring vibration, and spring drives vibration
Block vibration, vibrating mass drive and its against back plate vibration, bottom plate drives the coating vibration in soaking compartment, keeps coating and fabric mixed
It closes uniformly, above procedure treatment effect is obvious, and versatility is good.
The moving structure includes cylinder, guide rail and sliding block, and guide rail is fixed on the support columns vertically, and sliding block is arranged in guide rail
On, cylinder is fixed on the support columns, and straight down, the piston rod end of cylinder is connected the piston rod of cylinder with sliding block, crane
It is fixed on sliding block.
When needing moves up and down crane, the piston rod for controlling cylinder is moved up and down, and the piston rod of cylinder, which drives, to be slided
Block moves up and down, and sliding block drives crane to move up and down.
The guide rail both ends are further fixed on limited block.
Using the above structure, it is limited when can be mobile to sliding block by limited block, limit is reliable.
The drying mechanism includes bracket two, drying cylinder, fuel reserve tank, input pipe, efferent duct, ring pipe and several auxiliary tubes,
Bracket two is fixed on the rack, and drying cylinder is horizontally set on bracket two, drying cylinder and one can drive its rotate servo motor three-phase
Even, there is working chamber, drying cylinder one end has the input port being connected with working chamber, and the drying cylinder other end has and work inside drying cylinder
The delivery outlet that chamber is connected, fuel reserve tank are fixed on bracket two, are provided with several electric heating tubes in fuel reserve tank, input pipe one end and
Input port is connected, and the input pipe other end is connected with oil storage upper box part, is provided with circulating pump on input pipe, efferent duct one end and
Delivery outlet is connected, and the efferent duct other end passes through fuel reserve tank sidewall and is connected with ring pipe, the upper end phase of ring pipe and auxiliary tube
Connection, auxiliary tube lower end are closed end, and auxiliary tube side part offers several delivery outlets, and delivery outlet is twist distributed.
When needing fabric to dry, control servo motor three drives drying cylinder rotation, meanwhile, control loop is pumped fuel reserve tank
Interior liquid is sent into the working chamber of drying cylinder by input pipe, and subsequent liquid flows into the annular being connected to fuel reserve tank by efferent duct
In pipe, the liquid in ring pipe flows back into liquid reserve tank by the delivery outlet of Spiral distribution on auxiliary tube, by the liquid of delivery outlet
Body twist flows out, and keeps heated liquid uniform, is back and forth flowed by liquid circulation, so that fabric be dried.
Also there is insulating layer outside the fuel reserve tank.
Using the above structure, the liquid in fuel reserve tank is kept the temperature by insulating layer, heat insulation effect is good.
The quantity at least two of the drying cylinder.
Flow control valve is additionally provided on the input pipe.
Using the above structure, it is adjusted by liquid size of the flow control valve to input pipe, it is easy to adjust.
Controller, servo motor one, servo motor two, servo motor three, cylinder and circulation are further fixed in the rack
Pump is connected with the controller by route.
Using the above structure, by controller can control servo motor one, servo motor two, servo motor three, cylinder and
Circulating pump movement, intelligence degree are high.
Supplementary structure is additionally provided in the rack, supplementary structure includes air bag, air inlet pipe, escape pipe, one and of check valve
Check valve two, air bag are arranged on lower connecting plate, and air bag upper surface is connected by upper connecting rod with vibrating mass, and air bag lower surface passes through
Lower link is connected with lower connecting plate, and air inlet pipe one end is connected with air bag lower surface, and the air inlet pipe other end can be connected with the external world,
Check valve one is arranged in air inlet pipe, and escape pipe one end is connected with air bag upper surface, and the escape pipe other end is located in soaking compartment,
Check valve two is arranged on escape pipe.
Using the above structure, during vibrating mass vibrates up and down, the distance between vibrating mass and lower connecting plate can be anti-
Multiple to increase and reduce, air bag also can be repeatedly inflated and deflated therewith, so that extraneous air becomes larger with air bag, from air inlet
Pipe enters in air bag, and as air bag gradually becomes smaller, enters in soaking compartment from escape pipe, to can avoid padding in slot
Coating precipitates, and auxiliaring effect is good.
Lower connecting plate is driven to move down by the push rod of push-rod electric machine, lower connecting plate drives electromagnet to move down, electricity
Magnet attracts iron plate that upper junction plate is driven to move down, and upper junction plate drives bottom plate to move down, and bottom plate drives pointer to moving down
Dynamic, pointer is directed toward the graduation mark on indicating arm, then the corresponding volume size for showing soaking compartment, control vibrating motor vibration, vibration
Dynamic motor drives spring vibration, and spring drives vibrating mass vibration, and vibrating mass drives back plate vibration, and bottom plate drives the painting in soaking compartment
Material vibration, is uniformly mixed coating with fabric, above procedure treatment effect is obvious, and versatility is good.
Compared with prior art, the present invention has the advantages that this: the production method step is very detailed, operates also simpler
It is single, it is simple for production.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of surface processing device.
Fig. 2 is the planar structure schematic diagram of drying mechanism in surface processing device.
Fig. 3 is the partial enlarged view in Fig. 1 at A.
Fig. 4 is the schematic perspective view of surface processing device annular tube.
Fig. 5 is the planar structure schematic diagram that part is removed in surface processing device.
In figure, 1, rack;2, controller;3, servo motor one;4, wind-up roll;5, drying cylinder;6, servo motor three;7, bracket
Two;8, limited block;9, guide rail;10, support column;11, sliding block;12, servo motor two;13, crane;14, cylinder;15, punishment in advance
Roller;16, soaking compartment;17, upper junction plate;18, iron plate;19, electromagnet;20, vibrating mass;21, spring;22, vibrating motor;23,
Fabric roller;24, lower connecting plate;25, push-rod electric machine;26, fuel reserve tank;26a, insulating layer;27, electric heating tube;28, auxiliary tube;
28a, delivery outlet;29, efferent duct;30, ring pipe;31, input pipe;32, flow control valve;33, circulating pump;34, connecting rod;35,
Pointer;36, indicating arm;36a, graduation mark;37, bracket one;38, escape pipe;39, check valve two;40, upper connecting rod;41, air bag;
42, lower link;43, air inlet pipe;44, check valve one.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
The production method of the double spray materials of this anti-aging advertisement, includes the following steps:
A, outsourcing: existing 1000Dx1000D polyester fabric and PVC film in the market are bought, and appearance test is carried out to it;
B, ingredient: in parts by weight, 30-40 parts of aqueous polyurethane, 6-12 parts of polyacrylic acid, 5-9 parts of crosslinking agent, light are weighed
0.6-1.2 parts of stabilizer, 2-5 parts of antioxidant, 0.2-0.4 parts of antistatic agent and 40-50 parts of water, which are put into togerther in blender, to be stirred
It mixes, mixing time 30-40min, coating is made;In the present embodiment, in parts by weight, it weighs 36 parts of aqueous polyurethane, gather
8 parts of acrylic acid, 5 parts of crosslinking agent, 0.7 part of light stabilizer, 2 parts of antioxidant, 0.3 part of antistatic agent and 45 parts of water, which are put into togerther, to be stirred
It mixes in machine and stirs, coating is made in mixing time 34min;Crosslinking agent, light stabilizer, antioxidant and antistatic agent use market
On the existing product that can buy;
C, it coats: coating obtained in step b being coated in by surface processing device on two surfaces of polyester fabric, applied
The amount of covering is 80-100g/m2;In the present embodiment, coating obtained in step b is coated in by terylene face by surface processing device
On two surfaces of material, coated weight 88g/m2;
D, it is bonded: by the way of the fitting of two-sided hot melt, PVC film being fitted to two of polyester fabric obtained in step c
On surface;
E, it is embossed: polyester fabric obtained in step d being embossed by embossing machine, and natural cooling, be can be obtained
The double spray materials of anti-aging advertisement.
Polyester fabric in step a with a thickness of 0.6-0.9mm;In the present embodiment, the thickness of the polyester fabric in step a
Degree is 0.7mm.
Mixing speed in step b is 350-450r/min;In the present embodiment, the mixing speed in step b is 370r/
min。
Coating speed in step c is 12-18M/min;In the present embodiment, the coating speed in step c is 15M/
min。
Binding temperature in step d is 215-235 DEG C, laminate pressure 600-660N, and fitting speed is 5-15M/min;
In the present embodiment, the binding temperature in step d is 218 DEG C, laminate pressure 650N, and fitting speed is 10M/min.
As Figure 1-Figure 5, the surface processing device in step c includes rack 1, and rack is provided with fabric roller on 1 one end
23, wind-up roll 4 is provided on 1 other end of rack, the servo motor 1 that 4 end of wind-up roll can drive it to rotate with one is connected, machine
Bracket 1 is fixed in the middle part of frame 1, in the present embodiment, bracket 1 is fixed on 1 middle part of rack, bracket by welding
The soaking compartment 16 for placing coating is detachably provided on one 37, soaking compartment 16 includes side plate and flexible bottom plate, branch
The driving mechanism that can make bottom plate up and down direction flexible deformation is provided on frame 1, driving mechanism includes upper junction plate 17, lower company
Fishplate bar 24, push-rod electric machine 25, vibrating motor 22, indicating arm 36 and pointer 35, upper junction plate 17 are fixed in the middle part of baseplate underside, In
In the present embodiment, upper junction plate 17 is fixed in the middle part of baseplate underside by glue, is fixed with iron plate 18 on upper junction plate 17, at this
In embodiment, iron plate 18 is fixed on by bolted connection on upper junction plate 17, and push-rod electric machine 25 is fixed on bracket 1
On, in the present embodiment, push-rod electric machine 25 is fixed on by bolted connection on bracket 1, the push rod of push-rod electric machine 25
Straight up, lower connecting plate 24 is fixed on the push rod end of push-rod electric machine 25, and in the present embodiment, lower connecting plate 24 passes through bolt
The mode of connection is fixed on the push rod end of push-rod electric machine 25, is fixed with electromagnet 19 on lower connecting plate 24, in the present embodiment,
Electromagnet 19 is fixed on by bolted connection on lower connecting plate 24, and electromagnet 19 can be in contact with iron plate 18, vibration
Motor 22 is fixed on lower connecting plate 24, and in the present embodiment, vibrating motor 22 is fixed on lower company by bolted connection
On fishplate bar 24, vibrating motor 22 is connected by spring 21 with vibrating mass 20, and vibrating mass 20 can lean with bottom plate, indicating arm 36
It is fixed on bracket 1 vertically, in the present embodiment, indicating arm 36 is fixed on by bolted connection on bracket 1,
There is graduation mark 36a, pointer 35 is fixed on lower connecting plate 24 by connecting rod 34, and pointer 35 is towards indicating arm on indicating arm 36
36, support column 10 is further fixed on bracket 1, and in the present embodiment, support column 10 is fixed on branch by bolted connection
On frame 1, crane 13 is set, crane 13 can drive the moving structure of lower movement to be thereon connected, rise with one on support column 10
Cross material roller 15 is provided on drop frame 13, the servo motor 2 12 that 15 end of cross material roller can drive it to rotate with one is connected, and punishment in advance
Roller 15 can be located in soaking compartment 16;Drying mechanism is additionally provided between soaking compartment 16 and wind-up roll 4.
Moving structure includes cylinder 14, guide rail 9 and sliding block 11, and guide rail 9 is fixed on vertically on support column 10, in the present embodiment
In, guide rail 9 is fixed on by bolted connection on support column 10, and sliding block 11 is arranged on the rail 9, and cylinder 14 is fixed on branch
On dagger 10, in the present embodiment, cylinder 14 is fixed on by bolted connection on support column 10, the piston rod of cylinder 14
Straight down, the piston rod end of cylinder 14 is connected with sliding block 11, and crane 13 is fixed on sliding block 11, in the present embodiment,
Crane 13 is fixed on by bolted connection on sliding block 11.
9 both ends of guide rail are further fixed on limited block 8, and in the present embodiment, limited block 8 is fixed on by bolted connection
On guide rail 9.
Using the above structure, it is limited when can be mobile to sliding block 11 by limited block 8, limit is reliable.
Drying mechanism includes bracket 27, drying cylinder 5, fuel reserve tank 26, input pipe 31, efferent duct 29, ring pipe 30 and several auxiliary
Pipe 28 is helped, in the present embodiment, auxiliary tube 28 is eight, and bracket 27 is fixed in rack 1, in the present embodiment, bracket 27
It is fixed in rack 1 by welding, drying cylinder 5 is horizontally set on bracket 27, and drying cylinder 5 and one can drive it to rotate
Servo motor 36 is connected, and in the present embodiment, drives the rotation of drying cylinder 5 using the prior art by servo motor 6;Drying cylinder 5
Inside has working chamber, and 5 one end of drying cylinder has the input port being connected with working chamber, and 5 other end of drying cylinder has and working chamber phase
The delivery outlet of connection, fuel reserve tank 26 are fixed on bracket 27, and in the present embodiment, fuel reserve tank 26 is by bolted connection
It is fixed on bracket 27, several electric heating tubes 27 is provided in fuel reserve tank 26, in the present embodiment, electric heating tube 27 is two,
31 one end of input pipe is connected with input port, and 31 other end of input pipe is connected with 26 top of fuel reserve tank, is arranged on input pipe 31
There is circulating pump 33,29 one end of efferent duct is connected with delivery outlet, and 29 other end of efferent duct passes through 26 side wall of fuel reserve tank and ring pipe
30 are connected, and ring pipe 30 is connected with the upper end of auxiliary tube 28, and 28 lower end of auxiliary tube is closed end, and 28 side of auxiliary tube opens up
There are several delivery outlet 28a, in the present embodiment, delivery outlet 28a is 30, and delivery outlet 28a is twist distributed.
Also there is insulating layer 26a outside fuel reserve tank 26.
Using the above structure, the liquid in fuel reserve tank 26 is kept the temperature by insulating layer 26a, heat insulation effect is good.
The quantity at least two of drying cylinder 5, in the present embodiment, drying cylinder 5 are two.
Flow control valve 32 is additionally provided on input pipe 31.
Using the above structure, it is adjusted by liquid size of the flow control valve 32 to input pipe 31, it is easy to adjust.
Controller 2 is further fixed in rack 1, in the present embodiment, controller 2 is using the monolithic that can be bought in the market
Machine, single-chip microcontroller controls motor, the program of cylinder and pump be it is existing, program does not need to edit, servo motor 1, servo motor
2 12, servo motor 36, cylinder 14 and circulating pump 33 are connected with the controller 2 by route.
Using the above structure, servo motor 1, servo motor 2 12, servo motor 36, gas can control by controller 2
Cylinder 14 and circulating pump 33 act, and intelligence degree is high.
Supplementary structure is additionally provided in rack 1, supplementary structure includes air bag 41, air inlet pipe 43, escape pipe 38, check valve one
44 and check valve 2 39, air bag 41 is arranged on lower connecting plate 24, and air bag 41 is in a ring;41 upper surface of air bag passes through upper connecting rod 40
It is connected with vibrating mass 20,41 lower surface of air bag is connected by lower link 42 with lower connecting plate 24,43 one end of air inlet pipe and air bag 41
Lower surface is connected, and 43 other end of air inlet pipe can be connected with the external world, and check valve 1 is arranged in air inlet pipe 43, escape pipe 38
One end is connected with 41 upper surface of air bag, and 38 other end of escape pipe is located in soaking compartment 16, and check valve 2 39 is arranged in escape pipe
On 38;It is additionally provided with filter bag in air inlet pipe 43, was carried out by the gas that filter bag can enter in air inlet pipe 43 external world
Filter;Using the structure, during vibrating mass 20 vibrates up and down, the distance between vibrating mass 20 and lower connecting plate 24 can repeatedly
Increase and reduce, air bag 41 also can be repeatedly inflated and deflated therewith, so that extraneous air becomes larger with air bag 41, from into
Tracheae 43 enters in air bag 41, and as air bag 41 gradually becomes smaller, enters in soaking compartment from escape pipe 38, to can avoid
The coating padded in slot 16 precipitates, and auxiliaring effect is good.
The working principle of surface processing device is as follows: by the way that manually coating is put into soaking compartment 16, then will need
The fabric of processing is by fabric roller 23 on punishment in advance rod, and the piston rod of control cylinder 14 moves down, the piston rod of cylinder 14
Band movable slider 11 moves down, and sliding block 11 drives crane 13 to move down, and crane 13 drives cross material roller 15 to be moved downward to
In soaking compartment 16, meanwhile, control servo motor 2 12 drives cross material roller 15 to rotate, and cross material roller 15 applies the coating in soaking compartment 16
It overlays on fabric, then controls servo motor 36 and drying cylinder 5 is driven to rotate, meanwhile, control loop pumps 33 for the liquid in fuel reserve tank 26
Body is sent into the working chamber of drying cylinder 5 by input pipe 31, and subsequent liquid flows into the ring being connected to fuel reserve tank 26 by efferent duct 29
In shape pipe 30, the liquid in ring pipe 30 flows back into liquid reserve tank by the delivery outlet 28a of Spiral distribution on auxiliary tube 28, passes through
The liquid of delivery outlet 28a twist flows out, and keeps heated liquid uniform, is back and forth flowed by liquid circulation, so that fabric be dried
It is dry, realize its surface treatment to fabric;When needing to handle a large amount of fabrics, the push rod for controlling push-rod electric machine 25 is downward
Mobile, the push rod of push-rod electric machine 25 drives lower connecting plate 24 to move down, and lower connecting plate 24 drives electromagnet 19 to move down, this
When, iron plate 18 is attracted by electromagnet 19 drives upper junction plate 17 to move down, and upper junction plate 17 drives bottom plate to move down, bottom
Strip is moved pointer 35 and is moved down, and pointer 35 is directed toward the graduation mark 36a on indicating arm 36, then the corresponding body for showing soaking compartment 16
Product size, meanwhile, control vibrating motor 22 vibrates, and vibrating motor 22 drives spring 21 to vibrate, and spring 21 drives vibrating mass 20 to shake
It is dynamic, vibrating mass 20 drive and its against back plate vibration, bottom plate drives the coating vibration in soaking compartment 16, keeps coating and fabric mixed
It closes uniformly, above procedure treatment effect is obvious, and versatility is good.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.