CN108501173B - Ceramic plate production and processing technology - Google Patents
Ceramic plate production and processing technology Download PDFInfo
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- CN108501173B CN108501173B CN201810360811.0A CN201810360811A CN108501173B CN 108501173 B CN108501173 B CN 108501173B CN 201810360811 A CN201810360811 A CN 201810360811A CN 108501173 B CN108501173 B CN 108501173B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Tunnel Furnaces (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention relates to the field of ceramic production, in particular to a ceramic plate production and processing technology, which comprises the following steps: s1, mixing the raw materials with water rich in carbon dioxide to form a mud blank; s2, placing the mud blank in the S1 into a forming die, and then air-drying to be half-dry to form a semi-finished product; s3, placing the finished product air-dried to be half-dry in the S2 into a kiln for high-temperature baking to finally form a ceramic plate finished product; s4, cooling the finished ceramic plate in the step S3 to room temperature, placing the cooled finished ceramic plate on a transmission device, and sending the finished ceramic plate to a sorting machine by the transmission device; s5, sorting the finished ceramic plate products in the S4 by a sorting machine; and S6, boxing the qualified ceramic plates sorted in the S5, and putting the unqualified ceramic plates into a recycling bin. The production process greatly reduces the production cost and the production period of the foamed ceramics by improving the process, and has the characteristics of low production cost and short production period.
Description
Technical Field
The invention relates to the field of ceramic production, in particular to a ceramic plate production and processing technology.
Background
The ceramic plate has extremely strong weatherability, no matter sunshine, rain or moisture has no influence on the surface and the base material, the characteristics and the appearance of the material can not be influenced by large-amplitude or quick temperature change, the reasonable combination of bending strength and elasticity ensures that the ceramic plate has very high impact strength, the dust is not easy to adhere to the surface of the compact material, the cleaning of the ceramic plate is easier, the ceramic plate is easy to maintain, and the surface and the cutting edge do not need paint or a protective surface layer.
The traditional ceramic plate mostly adopts a solid ceramic plate in the production and processing process, so that the weight of the ceramic plate is larger, and the ceramic plate is inconvenient to cut and transport; some foam type ceramic plates appear in the prior art, even if the interior of the ceramic plate is full of cavities or bubbles, the weight of the ceramic plate is reduced, the structural strength of the ceramic plate is improved, and the ceramic plate has a good application prospect.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a ceramic plate production processing technology, which greatly reduces the production cost and the production period of foamed ceramic through the improvement of the technology and has the characteristics of low production cost and short production period.
The technical scheme adopted by the invention for solving the technical problems is as follows: a ceramic plate production and processing technology comprises the following steps:
s1, mixing the raw materials, and mixing the raw materials with water rich in carbon dioxide to form a mud blank; the carbon dioxide can enable cavities to be formed in the mud blank, so that the weight of the mud blank is reduced, and the structural strength of the mud blank is improved;
s2, placing the mud blank in the S1 into a forming die, and then air-drying to be half-dry to form a semi-finished product;
s3, placing the finished product air-dried to be half-dry in the S2 into a kiln for high-temperature baking to finally form a ceramic plate finished product; the semi-air drying is carried out before firing, so that a large amount of carbon dioxide can be prevented from flowing out during firing, the integrity of a mud blank is ensured, a layer of mud blank mixed with distilled water can be coated on the surface of a finished ceramic plate product after firing is finished, and then firing is carried out, so that the flatness of the surface of the ceramic plate can be improved;
s4, cooling the finished ceramic plate in the step S3 to room temperature, placing the cooled finished ceramic plate on a transmission device, and sending the finished ceramic plate to a sorting machine by the transmission device;
s5, sorting the finished ceramic plate products in the S4 by a sorting machine;
s6, boxing the qualified ceramic plates sorted in S5, and putting the unqualified ceramic plates into a recovery box;
the conveying equipment adopted in the method comprises a shell, a junction box, a driving structure, a conveying structure and a guiding structure; the shell is provided with the junction box which is used for connecting a power supply to control the driving structure; the shell is provided with the driving structure which is electrically connected with the junction box to provide power, and the driving structure is detachably connected with the shell; the shell is provided with a conveying structure which is used for conveying and sorting ceramic plates and is connected with the driving structure, and the conveying structure is detachably connected with the shell; two relative lateral walls of shell are equipped with and are used for the direction guide structure, just guide structure with the shell can be dismantled and be connected.
Specifically, the driving structure comprises a motor, a driving wheel, a belt, a dust cover, a first bearing, a limiting rod, a transmission shaft and a transmission wheel, the motor is fixed on the junction box and penetrates through the shell to extend to the dust cover, the dust cover is detachably connected with the shell, the driving wheel is detachably connected with the motor, the belt is wound on the transmission wheel and the driving wheel for transmission, the transmission wheel penetrates through the transmission shaft, the limiting rod with a regular hexagon structure for transmission is arranged at one end, close to the shell, of the transmission shaft, the first bearing is sleeved on the transmission shaft, and the transmission shaft is rotatably connected with the shell; when the ceramic plate conveying device is used, the junction box is powered on, the motor is controlled to start working, the motor rotates to drive the transmission wheel to rotate through the driving wheel and the belt, the transmission wheel drives the transmission shaft to drive the conveying structure to rotate, conveying of ceramic plates is achieved, and the limiting rod of the positive six-deformation structure enables installation and disassembly of the driving structure to be more convenient.
Specifically, the conveying structure comprises a limiting hole, a first driving roller, a connecting rod, a second driving roller, a connector, a conveying belt and a limiting ring, the limiting rod penetrates through the first driving roller and the regular hexagon structure, the limiting hole is clamped, the connecting rod of a cylinder structure is arranged at one end of the first driving roller close to the second driving roller, the connecting rod penetrates through the second driving roller, the connector is abutted against the second driving roller and is detachably connected with the connecting rod, the connector is of a T-shaped structure, the connector is rotatably connected with the shell, the first driving roller and the second driving roller are respectively provided with two, the first driving roller and the second driving roller are of a truncated cone structure with the diameters gradually reduced towards opposite ends, the conveying belt is wound on the two first driving rollers and the two second driving rollers, the bottom surface of the conveying belt is of an arc-shaped structure, the thickness of the middle line of the conveying belt is greater than the thickness of two ends of the conveying belt, the deviating ends of the first driving roller and the second driving roller are both provided with limiting rings of annular structures, and the end parts of the limiting rings deviating from the first driving roller are of arc-shaped structures; the gag lever post drive first drive roller drives second drive roller one end the connector is in the inside of shell is rotated, first drive roller reaches the second drive roller drives the conveyer belt rotates to make the ceramic plate be in carry the letter sorting on the conveyer belt, first drive roller with the second drive roller can make for the round platform shape structure that reduces gradually towards looks remote site diameter automatic re-setting when the conveyer belt atress is inhomogeneous stops the conveyer belt off tracking, the setting up of spacing ring is further prevented the conveyer belt off tracking has improved the transport quality, simultaneously the thickness of the central line department of conveyer belt is greater than the thickness at the both ends of conveyer belt makes the intensity of conveyer belt is stronger, has effectually reduced the side direction tension of conveyer belt.
Specifically, the conveying structure further comprises a plurality of air cushions, the plurality of hemispherical air cushions with accommodating cavities are distributed on the conveying belt in a plurality of rows and columns at equal intervals, and the thickness of the middle parts of the air cushions is greater than that of the end parts of the air cushions; the air cushion is deformed under the pressure of the ceramic plate, so that the ceramic plate is tightly attached to the air cushion, the contact area between the ceramic plate and the air cushion is increased, the conveying effect is better, the ceramic plate is effectively prevented from being damaged in the conveying process, and the service life of the air cushion is prolonged as the thickness of the middle part of the air cushion is larger than that of the end part of the air cushion.
Specifically, the guide structure comprises two fixing plates, two guide frames, a second bearing, a guide roller, a guide belt and a plurality of anti-slip strips, wherein the two fixing plates are symmetrically arranged at two ends of the shell and detachably connected with the shell, the two guide frames are symmetrically arranged on the fixing plates, the second bearing is embedded into the guide frames, the guide roller is embedded into the second bearing and rotatably connected with the fixing plates, the cross section of the guide roller is of an I-shaped structure, the anti-slip strips distributed in a circumferential array manner are arranged in the circumferential direction of the guide roller, and the guide belt is wound on the guide roller; when the ceramic plate touches the guidance tape, the guidance tape drive the guide roll around the second bearing rotates, supplementary ceramic plate gets into the conveyer belt, the effectual transportation process that prevents with the shell touching causes shell and ceramic plate damage, the setting up of antislip strip has increased the guide roll with the frictional force of guidance tape makes the transmission more stable.
Specifically, the guide structure further comprises a plurality of guide protrusions, and the guide protrusions of the plurality of hemispherical structures are uniformly arranged on the guide belt; the guide bulge is of a hemispherical structure, and when the ceramic plate touches the hemispherical spherical surface of the guide bulge, the ceramic plate slides with the guide bulge, so that the ceramic plate has a further guide effect.
The invention has the beneficial effects that:
(1) according to the ceramic plate production and processing technology, the conveying device is adopted in the ceramic conveying stage, the driving structure is matched with the conveying structure to effectively utilize the space at the bottom end of the conveying structure, the conveying structure can automatically reset, the stress is uniform, the ceramic plate is effectively prevented from being scratched, the conveying effect is good, and the service life is long.
(2) According to the ceramic plate production and processing technology, the conveying device is adopted in the ceramic conveying stage, the two guide structures are symmetrically arranged on the side wall of the shell, the shell and the ceramic plates are effectively prevented from being damaged due to the fact that the ceramic plates deviate and touch the shell in the conveying process, conveying quality is greatly improved, and the ceramic plates are convenient to sort.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural diagram of conveying equipment adopted in the process;
FIG. 2 is a schematic structural diagram of the driving structure shown in FIG. 1;
FIG. 3 is a schematic structural view of the conveying structure shown in FIG. 1;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic structural view of the guide structure shown in FIG. 1;
FIG. 6 is a schematic view showing a connection structure of the guide roll and the guide belt shown in FIG. 5;
fig. 7 is a schematic view illustrating a connection structure of the guide roller and the cleat shown in fig. 6.
In the figure: 1. the device comprises a shell, 2, a junction box, 3, a driving structure, 31, a motor, 32, a driving wheel, 33, a belt, 34, a dustproof cover, 35, a first bearing, 36, a limiting rod, 37, a transmission shaft, 38, a transmission wheel, 4, a conveying structure, 41, a limiting hole, 42, an air cushion, 43, a first driving roller, 44, a connecting rod, 45, a second driving roller, 46, a connecting head, 47, a conveying belt, 48, a limiting ring, 5, a guiding structure, 51, a fixing plate, 52, a guide frame, 53, a second bearing, 54, a guiding roller, 55, a guiding bulge, 56, a guiding belt, 57 and an anti-slip strip.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, the ceramic plate production process according to the present invention includes the following steps:
s1, mixing the raw materials, and mixing the raw materials with water rich in carbon dioxide to form a mud blank; the carbon dioxide can enable cavities to be formed in the mud blank, so that the weight of the mud blank is reduced, and the structural strength of the mud blank is improved;
s2, placing the mud blank in the S1 into a forming die, and then air-drying to be half-dry to form a semi-finished product;
s3, placing the finished product air-dried to be half-dry in the S2 into a kiln for high-temperature baking to finally form a ceramic plate finished product; the semi-air drying is carried out before firing, so that a large amount of carbon dioxide can be prevented from flowing out during firing, the integrity of a mud blank is ensured, a layer of mud blank mixed with distilled water can be coated on the surface of a finished ceramic plate product after firing is finished, and then firing is carried out, so that the flatness of the surface of the ceramic plate can be improved;
s4, cooling the finished ceramic plate in the step S3 to room temperature, placing the cooled finished ceramic plate on a transmission device, and sending the finished ceramic plate to a sorting machine by the transmission device;
s5, sorting the finished ceramic plate products in the S4 by a sorting machine;
s6, boxing the qualified ceramic plates sorted in S5, and putting the unqualified ceramic plates into a recovery box;
the conveying equipment adopted in the method comprises a shell 1, a junction box 2, a driving structure 3, a conveying structure 4 and a guiding structure 5; the shell 1 is provided with the junction box 2 which is used for connecting a power supply to control the driving structure 3; the shell 1 is provided with the driving structure 3 which is electrically connected with the junction box 2 to provide power, and the driving structure 3 is detachably connected with the shell 1; the shell 1 is provided with the conveying structure 4 which is used for conveying and sorting ceramic plates and is connected to the driving structure 3, and the conveying structure 4 is detachably connected with the shell 1; two relative lateral walls of shell 1 are equipped with and are used for the direction guide structure 5, just guide structure 5 with shell 1 can dismantle the connection.
Specifically, as shown in fig. 2, in the ceramic plate manufacturing process of the present invention, the driving structure 3 includes a motor 31, a driving wheel 32, a belt 33, a dust cover 34, a first bearing 35, a limiting rod 36, a transmission shaft 37 and a transmission wheel 38, the motor 31 is fixed to the junction box 2 and extends through the housing 1 to the dust cover 34, the dust cover 34 is detachably connected with the housing 1, the driving wheel 32 is detachably connected with the motor 31, the belt 33 is wound around the transmission wheel 38 and the driving wheel 32 for transmission, the transmission wheel 38 penetrates through the transmission shaft 37, one end of the transmission shaft 37 close to the shell 1 is provided with the limiting rod 36 with a regular hexagon structure for transmission, the first bearing 35 is sleeved on the transmission shaft 37, and the transmission shaft 37 is rotatably connected with the shell 1; when the ceramic plate conveying device is used, the junction box 2 is powered on, the motor 31 is controlled to start working, the motor 31 rotates to drive the driving wheel 38 to rotate through the driving wheel 32 and the belt 33, the driving wheel 38 drives the transmission shaft 37 to drive the conveying structure 4 to rotate, conveying of ceramic plates is achieved, and the limiting rod 36 of the positive six-deformation structure enables installation and disassembly of the driving structure 3 to be more convenient.
Specifically, as shown in fig. 3 and 4, the ceramic plate production process according to the present invention includes a limiting hole 41, a first driving roller 43, a connecting rod 44, a second driving roller 45, a connecting head 46, a conveying belt 47, and a limiting ring 48, wherein the limiting rod 36 penetrates through the first driving roller 43 and is engaged with the limiting hole 41 having a regular hexagonal structure, one end of the first driving roller 43, which is close to the second driving roller 45, is provided with the connecting rod 44 having a cylindrical structure, the connecting rod 44 penetrates through the second driving roller 45, the connecting head 46 abuts against the second driving roller 45 and is detachably connected to the connecting rod 44, the connecting head 46 has a T-shaped structure, the connecting head 46 is rotatably connected to the housing 1, two first driving rollers 43 and two second driving rollers 45 are provided, the first driving roller 43 and the second driving roller 45 have a truncated cone-shaped structure with diameters gradually decreasing toward opposite ends, the conveying belt 47 is wound around the two first driving rollers 43 and the two second driving rollers 45, the bottom surface of the conveying belt 47 is of an arc-shaped structure, the thickness of the center line of the conveying belt 47 is greater than the thickness of the two ends of the conveying belt 47, the end of the first driving roller 43, which is away from the second driving roller 45, is provided with the limiting ring 48 of an annular structure, and the end of the limiting ring 48, which is away from the first driving roller 43, is of an arc-shaped structure; the gag lever post 36 drive first drive roller 43 drives the connector 46 of second drive roller 45 one end is in the inside of shell 1 rotates, first drive roller 43 reaches second drive roller 45 drives conveyer belt 47 rotates, thereby makes the ceramic plate be in carry the letter sorting on the conveyer belt 47, first drive roller 43 with second drive roller 45 can make for the round platform shape structure that the relative end diameter gradually reduces towards the conveyer belt 47 atress is automatic re-setting when inhomogeneous, blocks conveyer belt 47 off tracking, spacing ring 48 set up further prevent conveyer belt 47 off tracking, improved conveying quality, simultaneously the thickness of the central line department of conveyer belt 47 is greater than the thickness at the both ends of conveyer belt 47 makes conveyer belt 47's intensity is stronger, the effectual side direction tension that reduces conveyer belt 47.
Specifically, as shown in fig. 3 and 4, in the ceramic plate production process according to the present invention, the conveying structure 4 further includes a plurality of air cushions 42, the plurality of air cushions 42 having a hemispherical structure and containing cavities are equidistantly distributed in a plurality of rows and a plurality of columns on the conveying belt 47, and the thickness of the middle portion of each air cushion 42 is greater than that of the end portion; the air cushion 42 deforms under the pressure of the ceramic plate, so that the ceramic plate is tightly attached to the air cushion 42, the contact area between the ceramic plate and the air cushion 42 is increased, the conveying effect is better, the ceramic plate is effectively prevented from being damaged in the conveying process, and the service life of the air cushion 42 is prolonged as the thickness of the middle part of the air cushion 42 is larger than that of the end part of the air cushion 42.
Specifically, as shown in fig. 5, 6 and 7, the guide structure 5 of the ceramic plate production processing technology of the present invention includes two fixing plates 51, two guide frames 52, a second bearing 53, a guide roller 54, a guide belt 56 and a plurality of anti-slip strips 57, where the two fixing plates 51 are symmetrically disposed at two ends of the housing 1 and detachably connected to the housing 1, the two guide frames 52 are symmetrically disposed on the fixing plates 51, the second bearing 53 is embedded in the guide frames 52, the guide roller 54 is embedded in the second bearing 53 and rotatably connected to the fixing plates 51, the cross section of the guide roller 54 is in an i-shaped structure, the guide roller 54 is provided with a plurality of anti-slip strips 57 distributed in a circumferential array manner in a circumferential direction, and the guide belt 56 is wound around the guide roller 54; when the ceramic plates touch the guide belt 56, the guide belt 56 drives the guide roller 54 to rotate around the second bearing 53, the auxiliary ceramic plates enter the conveying belt 47, the damage to the shell 1 and the ceramic plates thereof caused by the contact with the shell 1 in the conveying process is effectively prevented, and the friction force between the guide roller 54 and the guide belt 56 is increased by the arrangement of the anti-slip strips 57, so that the transmission is more stable.
Specifically, as shown in fig. 5, in the ceramic plate manufacturing process of the present invention, the guide structure 5 further includes a plurality of guide protrusions 55, and the plurality of guide protrusions 55 having a hemispherical structure are uniformly disposed on the guide belt 56; the guide protrusion 55 has a hemispherical structure, and when the ceramic plate touches the hemispherical spherical surface of the guide protrusion 55, the ceramic plate slides with the guide protrusion 55, thereby further guiding.
Firstly, ceramic plates are put into the conveying structure 4 from one end, the connection box 2 is connected with a power supply, so that the driving structure 3 drives the conveying structure 4 to rotate, the ceramic plates are conveyed at a constant speed, then the ceramic plates are sorted on the conveying structure 4, a plurality of workers can conveniently sort at the same time, when the ceramic plates touch the guide structure 5, the guide structure 5 rotates after touching the ceramic plates, the ceramic plates are conveyed on the conveying structure 4 at a constant speed, and the conveying quality is improved; the method specifically comprises the following steps:
(1) when the ceramic plate conveying device is used, the junction box 2 is powered on, the motor 31 is controlled to start working, the motor 31 rotates to drive the transmission wheel 38 to rotate through the driving wheel 32 and the belt 33 thereof, the transmission wheel 38 drives the transmission shaft 37 to drive the conveying structure 4 to rotate, so that conveying of ceramic plates is realized, and the limiting rod 36 with the regular-six deformation structure enables the driving structure 3 to be more convenient to mount and dismount;
(2) the limiting rod 36 drives the first driving roller 43 to drive the connecting head 46 at one end of the second driving roller 45 to rotate in the shell 1, the first driving roller 43 and the second driving roller 45 drive the conveying belt 47 to rotate, the air cushion 42 deforms under the pressure of the ceramic plate, the ceramic plate is enabled to be tightly attached to the air cushion 42, the contact area between the ceramic plate and the air cushion 42 is increased, the conveying effect is better, the ceramic plate is effectively prevented from being damaged in the conveying process, the middle thickness of the air cushion 42 is larger than that of the end portion, the service life of the air cushion 42 is prolonged, the ceramic plate is conveyed and sorted on the conveying belt 47, the first driving roller 43 and the second driving roller 45 are of a circular truncated cone-shaped structure with diameters gradually reduced towards opposite ends, the conveying belt 47 can be automatically reset when the stress is uneven, the conveying belt 47 is prevented from deviating, the limiting ring 48 is further prevented from, meanwhile, the thickness of the central line of the conveying belt 47 is larger than the thickness of the two ends of the conveying belt 47, so that the strength of the conveying belt 47 is stronger, and the lateral tension of the conveying belt 47 is effectively reduced;
(3) when the ceramic plate touches guide belt 56, guide belt 56 drives guide roll 54 to rotate around second bearing 53, supplementary ceramic plate gets into conveyer belt 47, the effectual touching with shell 1 that prevents in transportation process, cause shell 1 and ceramic plate to damage, setting up of antislip strip 57 has increased guide roll 54 and guide belt 56's frictional force, make the transmission more stable, protruding 55 of direction is hemispherical structure, when the ceramic plate touches the hemispherical spherical surface of protruding 55 of direction, the ceramic plate slides with protruding 55 of direction, the effect of further direction has.
The driving structure 3 is matched with the conveying structure 4 to effectively utilize the space at the bottom end of the conveying structure 4, the conveying structure 4 can automatically reset, the stress is uniform, the ceramic plate is effectively prevented from being scratched, the conveying effect is good, the service life is long, the two guide structures 5 are symmetrically arranged on the side wall of the shell 1, the shell 1 and the ceramic plate thereof are effectively prevented from being damaged due to the fact that the ceramic plate deviates and touches the shell 1 in the conveying process, the conveying quality is greatly improved, and the ceramic plate can be conveniently sorted.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. A ceramic plate production and processing technology is characterized by comprising the following steps:
s1, mixing the raw materials, and mixing the raw materials with water rich in carbon dioxide to form a mud blank;
s2, placing the mud blank in the S1 into a forming die, and then air-drying to be half-dry to form a semi-finished product;
s3, placing the finished product air-dried to be half-dry in the S2 into a kiln for high-temperature baking to finally form a ceramic plate finished product;
s4, cooling the finished ceramic plate in the step S3 to room temperature, placing the cooled finished ceramic plate on a transmission device, and sending the finished ceramic plate to a sorting machine by the transmission device;
s5, sorting the finished ceramic plate products in the S4 by a sorting machine;
s6, boxing the qualified ceramic plates sorted in S5, and putting the unqualified ceramic plates into a recovery box;
the conveying equipment adopted in the method comprises a shell (1), a junction box (2), a driving structure (3), a conveying structure (4) and a guiding structure (5); the shell (1) is provided with the junction box (2) which is used for connecting a power supply to control the driving structure (3); the shell (1) is provided with the driving structure (3) which is electrically connected with the junction box (2) to provide power, and the driving structure (3) is detachably connected with the shell (1); the shell (1) is provided with a conveying structure (4) which is used for conveying and sorting ceramic plates and connected to the driving structure (3), and the conveying structure (4) is detachably connected with the shell (1); the two opposite side walls of the shell (1) are provided with the guide structures (5) for guiding, and the guide structures (5) are detachably connected with the shell (1);
the driving structure (3) comprises a motor (31), a driving wheel (32), a belt (33), a dustproof cover (34), a first bearing (35), a limiting rod (36), a transmission shaft (37) and a transmission wheel (38), the motor (31) is fixed on the junction box (2) and penetrates through the shell (1) to extend to the dustproof cover (34), the dustproof cover (34) is detachably connected with the shell (1), the driving wheel (32) is detachably connected with the motor (31), the belt (33) is wound on the transmission wheel (38) and the driving wheel (32) for transmission, the transmission wheel (38) penetrates through the transmission shaft (37), the limiting rod (36) with a regular hexagon structure for transmission is arranged at one end, close to the shell (1), of the transmission shaft (37), and the first bearing (35) is sleeved on the transmission shaft (37), the transmission shaft (37) is rotationally connected with the shell (1);
conveying structure (4) includes spacing hole (41), first drive roller (43), connecting rod (44), second drive roller (45), connector (46), conveyer belt (47) and spacing ring (48), gag lever post (36) run through in first drive roller (43) and regular hexagon structure spacing hole (41) block, the one end that first drive roller (43) are close to second drive roller (45) is equipped with cylinder structure connecting rod (44), connecting rod (44) run through in second drive roller (45), connector (46) are contradicted second drive roller (45) and with connecting rod (44) can dismantle the connection, connector (46) are T shape structure, connector (46) with shell (1) rotates to be connected, first drive roller (43) with second drive roller (45) all are equipped with two, the first driving roller (43) and the second driving roller (45) are of a circular truncated cone-shaped structure with diameters gradually reduced towards opposite ends, the conveying belt (47) is wound around the two first driving rollers (43) and the two second driving rollers (45), the bottom surface of the conveying belt (47) is of an arc-shaped structure, the thickness of the middle line of the conveying belt (47) is larger than the thickness of two ends of the conveying belt (47), the deviating ends of the first driving roller (43) and the second driving rollers (45) are both provided with limiting rings (48) of an annular structure, and the end parts of the limiting rings (48) deviating from the first driving rollers (43) are of arc-shaped structures;
the conveying structure (4) further comprises a plurality of air cushions (42), the air cushions (42) with accommodating cavities of a plurality of hemispherical structures are distributed on the conveying belt (47) in a multi-row and multi-column mode at equal intervals, and the thickness of the middle portions of the air cushions (42) is larger than that of the end portions of the air cushions.
2. A ceramic plate production process according to claim 1, characterized in that: the guide structure (5) comprises a fixed plate (51), two guide frames (52), a second bearing (53), a guide roller (54), a guide belt (56) and a plurality of anti-skid strips (57), two fixing plates (51) are arranged, the two fixing plates (51) are symmetrically arranged at two ends of the shell (1) and detachably connected with the shell (1), the two guide frames (52) are symmetrically arranged on the fixing plates (51), the second bearing (53) is embedded into the guide frame (52), the guide roller (54) is embedded into the second bearing (53) and is rotatably connected with the fixed plate (51), the cross section of the guide roller (54) is of an I-shaped structure, a plurality of anti-slip strips (57) distributed in a circumferential array mode are arranged in the circumferential direction of the guide roller (54), and the guide belt (56) is wound on the guide roller (54).
3. A ceramic plate production process according to claim 2, characterized in that: the guide structure (5) further comprises a plurality of guide protrusions (55), and the guide protrusions (55) of the hemispherical structures are uniformly arranged on the guide belt (56).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810360811.0A CN108501173B (en) | 2018-04-20 | 2018-04-20 | Ceramic plate production and processing technology |
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| CN201810360811.0A CN108501173B (en) | 2018-04-20 | 2018-04-20 | Ceramic plate production and processing technology |
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| CN108501173A CN108501173A (en) | 2018-09-07 |
| CN108501173B true CN108501173B (en) | 2020-12-22 |
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| CN111975941B (en) * | 2020-09-03 | 2021-11-26 | 淄博龙程耐火材料有限公司 | Automatic production process of refractory ceramic plate |
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| CN100371303C (en) * | 2005-07-06 | 2008-02-27 | 中国科学院上海硅酸盐研究所 | High porosity porous ceramics preparation method |
| CN105292923B (en) * | 2015-10-26 | 2017-12-15 | 郑招才 | A kind of floor solid wood core plate sanding apparatus conveying mechanism |
| CN205771680U (en) * | 2016-05-30 | 2016-12-07 | 沈阳瑞曼丰机械技术有限公司 | Intelligent deviation-rectifying carrier roller |
| CN107640517A (en) * | 2017-08-30 | 2018-01-30 | 徐州华通浮动油封科技有限公司 | A kind of conveyer on production line |
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