CN108500403A - A kind of spiral bevel gear gear grinding clamp - Google Patents

A kind of spiral bevel gear gear grinding clamp Download PDF

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Publication number
CN108500403A
CN108500403A CN201810581797.7A CN201810581797A CN108500403A CN 108500403 A CN108500403 A CN 108500403A CN 201810581797 A CN201810581797 A CN 201810581797A CN 108500403 A CN108500403 A CN 108500403A
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CN
China
Prior art keywords
ontology
butterfly spring
bevel gear
pressing plate
grinding clamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810581797.7A
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Chinese (zh)
Inventor
刘珍妮
刘心藜
李宏伟
王会龙
王雪莲
雷文芳
王芳
冯卫
郭晓龙
周佳琦
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Beijing North Vehicle Group Corp
Original Assignee
Beijing North Vehicle Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing North Vehicle Group Corp filed Critical Beijing North Vehicle Group Corp
Priority to CN201810581797.7A priority Critical patent/CN108500403A/en
Publication of CN108500403A publication Critical patent/CN108500403A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/06Chucking arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

The present invention discloses a kind of spiral bevel gear gear grinding clamp, belongs to special vehicle transmission system vital part spiral bevel gear processing and manufacturing field, which is applied to the crucial transmission device such as engine, gearbox, transmission case, differential mechanism.The gear grinding clamp disclosure satisfy that processing precision of products requirement, which includes pressing plate, butterfly spring ringfeder, positioning disk, ontology, extension bar;Using flexibly positioned principle, when butterfly spring ringfeder works, axial compressive force is applied by pull rod, butterfly spring ringfeder fits closely under the action of radial expanding force with workpiece, realizes that gapless positioning, positioning accuracy are high;The scalability of butterfly spring ringfeder considerably increases the assembling capacity of part.The structure positioning mode is dismantled part and is more convenient, and realizes quick-changing type clamping, while avoiding the Fast Wearing of location hole, greatly improves Set and Positioning precision and efficiency, improves product quality and qualification rate, reduces cost.

Description

A kind of spiral bevel gear gear grinding clamp
Technical field
The invention belongs to special vehicle transmission system vital parts to fabricate field, be related to a kind of spiral bevel gear roll flute Clamp structure.
Background technology
Design, manufacture and the installation accuracy of high-precision spiral bevel gear gear grinding clamp are to ensure that the pass of product quality and efficiency One of key link.Traditional axis hole prepares conjunction positioning device gap and is not easy to eliminate, and positioning accuracy is not high (being more than 0.01mm), serious shadow Ring Gear Processing precision;There are certain manufacturing tolerance when being processed because of bevel gear positioning shaft hole when clamping, when installation, is fixed with tooling Position peg-in-hole assembly is difficult, is not easy clamping, it is often necessary to apply larger external force and tap, cause mating surface Fast Wearing.It improves The precision of gear must just improve Fixture Design and manufacture level, while ensure installation accuracy.
It is the common technology problem of domestic manufacturing that spiral bevel gear positioning accuracy is not high, in order to improve positioning accuracy, Import technological equipment is relied on for a long time, and cost is high, the order cycle time is long, constrains the development of bevel gear manufacturing technology.U.S.'s lattice The swelling mould precision of Li Sen companies offer is high, complicated, price is high, delivery cycle length (4-6 months), seriously constrains new The mating requirement of product short cycle.For this purpose, practical measurement, and the external advanced Fixture Design of reference have been carried out to machine tool, In conjunction with practical manufacture level, final design produces qualified tooling.
Low positioning accuracy is to lead to the underproof key factor of spiral bevel gear precision index, Set and Positioning inefficient one It has been also the key technology bottleneck for influencing production efficiency since straight.
Invention content
Present invention solves the technical problem that being to provide a kind of spiral bevel gear gear grinding clamp, determining for spiral bevel gear is provided Position precision and Set and Positioning efficiency.In particular, the present invention be directed to 7 grades or more precision spiral bevel gear, improve positioning accuracy and Efficiency, Improving The Quality of Products.
In order to solve the above technical problems, the technical scheme is that, a kind of spiral bevel gear gear grinding clamp comprising pressure Plate, butterfly spring ringfeder, positioning disk, ontology, extension bar;Further include straight pin, holding screw, the first screw, the second screw;It is described Pressing plate longitudinal section is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate is used for compressing butterfly spring ringfeder; The butterfly spring ringfeder is located between the disk lower end of pressing plate and the upper end ladder table top of ontology;Butterfly spring ringfeder is butterfly Spring, the multiple radial opening slots of circumference, an open slot are used for across straight pin, and straight pin lower end is inserted into positioning disk simultaneously, Relative rotation for limiting butterfly spring ringfeder and positioning disk;The ontology upper end has forge piece of step type structure, forge piece of step type structure The boss of formation is sleeved in butterfly spring ringfeder centre bore;The lower part of pressing plate passes through the centre bore of ontology;Pressing plate tail end and extension bar Connection;Wherein extension bar tail end is connect with lathe pull rod, can pull extension bar;It is positioned using holding screw between pressing plate and ontology; Holding screw passes through ontology to be inserted into the slot of pressing plate periphery, limits the relative rotation of pressing plate and ontology;The length of the slot of periphery is big In the head sizes that holding screw is inserted into, pressing plate can move up and down;The positioning disk sleeve passes through the second spiral shell in the periphery of ontology Nail is fastened with ontology;The ontology lower end has ladder table top, and periphery is up big and down small taper knot under the ladder table top of lower end Structure, insertion and tapered bore of machine tool spindle;The lower end ladder table top of lathe table top and ontology coordinates;Lower end ladder table top and machine-tool platform Face is fixed by the first screw.
Preferably, the end face run-out of the ladder platform terrace of the forge piece of step type structure of ontology upper end is less than 0.005mm, step type knot The circular runout of the boss periphery of structure is less than 0.005mm;The stair-step surface roughness of forge piece of step type structure reaches 0.4 μm.
Preferably, further include jackscrew, briquetting;Wherein jackscrew and briquetting be installed on the lower end step end face of ontology screw thread it is logical Kong Zhong;The axis of tapped through hole is vertical with lathe table top.
Preferably, further include calibrating device, calibrating device is used to calibrate the tensioner degree and installation accuracy of butterfly spring ringfeder, The location dimension of its center positioning hole is identical as bevel gear centre bore location dimension used in gear grinding clamp, makes the mistake of calibrating device Cheng Wei:Calibrating device center positioning hole and butterfly spring ringfeder major diameter fit apply axial force and tense pressing plate, and detection butterfly spring rises After the tensioner degree and installation accuracy of set, tensioner degree and installation accuracy reach requirement, carry out and gear grinding clamp cooperation The roll flute process of bevel gear is processed.
Preferably, positioning disk upper and lower ends face bounce is less than 0.005mm.
Preferably, butterfly spring ringfeder is in addition to the open slot of installation straight pin, filled rubber in other open slots.
A kind of operation principle of spiral bevel gear gear grinding clamp of the present invention is:It is transmitted to gear grinding clamp by lathe pull rod Axial force, make pressing plate compress butterfly spring, spring ringfeder spreading is in running order, under the action of radial expanding force with workpiece It fits closely, realizes gapless positioning;When completing processing, after unloading axial force, spring ringfeder is shunk, you can dismounting part, phase It is positioned than original shaft hole matching, dismounting part is more convenient so that process is stablized, and processing efficiency and precision improve.
Using flexibly positioned principle, when butterfly spring ringfeder works, axial compressive force, butterfly spring ringfeder are applied by pull rod It is fitted closely with workpiece under the action of radial expanding force, realizes that gapless positioning, positioning accuracy can reach 0.005mm;Together When spring ringfeder scalability considerably increase the assembling capacity of part.It is more square that ringfeder tightening structure positioning method dismantles part Just, quick-changing type clamping is realized, while avoiding the Fast Wearing of location hole, greatly improves Set and Positioning precision and efficiency, It improves product quality and qualification rate, reduce cost.
Compared with prior art, a kind of spiral bevel gear gear grinding clamp provided by the present invention, improves Set and Positioning and sets Structure is counted, is prepared by the axis hole of the gear grinding clamp of the prior art and closes the accurate expansion sleeve type blind-mate for being improved to the present invention, folder Clamp force is big, positioning accuracy is high, substantially increases positioning accuracy and high-precision bevel gear processing quality;Ringfeder tightening structure positions phase It is more more convenient than original shaft hole matching positioning tool dismounting part, quick-changing type clamping is realized, while avoiding the fast of location hole Speed abrasion, the service life is longer;It solves dependence of the high-precision spiral bevel gear gear grinding clamp to import for a long time, shortens The lead time of product improves technological equipment level.
Description of the drawings
Fig. 1 is the gear grinding clamp structure chart of spiral bevel gear.
Fig. 2 is gear grinding clamp structure chart when coordinating with spiral bevel gear.
Fig. 3 is spiral bevel gear structure chart.
Fig. 4 is the front view of butterfly spring ringfeder.
Fig. 5 is the attached view of butterfly spring ringfeder.
The vertical view of Fig. 6 ontologies;
The sectional view of Fig. 7 ontologies;
The structural schematic diagram of Fig. 8 calibrating devices.
Specific implementation mode
To keep the purpose of the present invention, content and advantage clearer, with reference to the accompanying drawings and examples, to the present invention's Specific implementation mode is described in further detail.
As shown in Figure 1, for a kind of spiral bevel gear gear grinding clamp of the present invention, including:Pressing plate 1, butterfly spring 2, or Referred to as butterfly spring ringfeder, straight pin 3, positioning disk 4, holding screw 5, the first screw 6, ontology 7, extension bar 8, the second screw 9, top Silk 10, briquetting 11;
First screw is " -12 teeth/per inch of hexagon socket cap head screw 3/8;Second screw is hexagon socket cap head screw M10X30。
1 longitudinal section of the pressing plate is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate 1 is used for pressing Tight butterfly spring ringfeder 2.
The lower part of pressing plate 1 passes through the centre bore of ontology 7;The threads of lower part are connect with extension bar 8.Wherein 8 tail end of extension bar Thread connecting mode is used with lathe pull rod, extension bar 8 can be pulled.
It is positioned using holding screw 5 between pressing plate 1 and ontology 7;Holding screw passes through the slot of 1 periphery of the insertion pressing plate of ontology 7 In, limit the relative rotation of pressing plate and ontology 7;The length of the slot of periphery is more than the head sizes that holding screw is inserted into, 1 energy of pressing plate Enough move up and down.
The butterfly spring ringfeder is located between the disk lower end and the upper end of ontology of pressing plate 1.
Butterfly spring ringfeder 2 be butterfly spring, the multiple radial opening slots of circumference, in addition to an open slot, other open slots Inner stuffing is oil resistant rubber, is fitted closely with spiral bevel gear endoporus in positioning principle, tensioner using elasticity, is realized high-precision Degree positioning;An open slot (positioning cotter way 13) on butterfly spring ringfeder is used for across straight pin 3, for limiting butterfly spring The relative rotation of ringfeder and ontology 7 (or positioning disk).
The positioning disk 4, closely the placement of ontology 7, is sleeved on the periphery of ontology, is fastened with ontology using the second screw 9, wherein Use cylinder finger setting positioning disk 4 and butterfly spring.
The ontology coordinates with tapered bore of machine tool spindle, and contact area is not less than 80%, is connected with lathe using the first screw 6 It connects, wherein jackscrew and briquetting is installed in the tapped through hole of ontology.
7 lower end periphery of ontology is that (up big and down small) pyramidal structure is inserted into tapered bore of machine tool spindle cooperation.Lathe table top can be with The lower end ladder table top (pyramidal structure top) of ontology 7 coordinates.Ladder table top is fixed with lathe table top by the first screw 6.
Ontology upper end has step type as a result, i.e. boss is sleeved in butterfly spring;Ladder platform terrace except boss periphery End face run-out be less than 0.005mm, the circular runout of boss periphery is less than 0.005mm;Stair-step surface roughness reaches 0.4 μ m。
Calibrating device 12, before processing part, replacement of parts examines gear grinding clamp installation accuracy, protects spring ringfeder.
As shown in Fig. 2, dotted portion, which is spiral bevel gear, installs modes of emplacement.It is radial when the type gear grinding clamp is installed Bounce is not more than 0.005mm, end surface full jumping 0.005mm little greatly.
Further, 7 material of ontology is 20Cr, and carburizing and quenching is handled, and hardness reaches HRC60, and standard is used with positioning disk 4 6 hexagon socket cap head screw M10X30 (9) connections of part.
Positioning disk material is 20Cr, and carburizing and quenching is handled, and hardness reaches HRC60, and upper and lower ends face bounce is less than 0.005mm。
Further, 2 endoporus of butterfly spring ringfeder coordinates with 7 upper end axle portion of ontology, while using straight pin 3 and positioning disk 4 are located by connecting, and prevent from rotating, then compress butterfly spring ringfeder 2 with pressing plate 1, and threaded hole one end of extension bar 8 is screwed into 1 tail end of pressing plate Screw rod, holding screw 5 pass through the through-hole on positioning disk 4 to be screwed into the threaded hole on ontology 7, head into the slot on pressing plate 1.
After the gear grinding clamp of assembling and the cooperation of lathe taper hole, fastened using 6 hexagon socket cap head screws 6 and lathe, Lathe side door is finally opened, lathe pull rod is screwed into 8 tail end screw rod of extension bar.
As shown in figure 3, φ 100H7 are reference for assembling at bevel gear two, according to reference for assembling and technological datum as far as possible one The principle of cause, when roll flute, should select the holes φ 100H7 to position.As can be seen from the figure location hole is blind hole, and position length is smaller, Existing gear grinding clamp is limited by design of part, it is difficult to meet positioning accuracy request.Therefore gear grinding clamp is in design using figure 4, butterfly spring ringfeder shown in 5, the type ringfeder have many advantages, such as that contact area is small, intensifying force is big, are suitable for umbrella tooth shown in Fig. 3 The support of the inner bearing slot structure of wheel steps up.The material of butterfly spring 2 is 50CrVA, quenching hardness HRC50, and slot inner stuffing is Oil resistant rubber.
As shown in Figure 6,7, jackscrew 10, briquetting 11 are installed in 2 symmetrical tapped through holes of ontology 7, tapped through hole axis It is vertical with platen face, when since fixture and lathe are by cone match, being not easy to dismantle, therefore replacing fixture, pass through Jackscrew 10 is tightened, briquetting 11 is squeezed, briquetting stretches out tapped through hole, withstands platen face, ejects fixture.
Fig. 8 show calibrating device 12, and bevel gear location dimension is identical as shown in figure 3 for location dimension, after fixture installs, It is similar to make 12 center positioning hole of calibrating device and butterfly spring major diameter fit with umbrella tooth mounting means shown in Fig. 2, apply axial force, Pressing plate is tensed, butterfly spring tensioner degree and installation accuracy are detected, after reaching requirement, you can carries out roll flute process processing.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations Also it should be regarded as protection scope of the present invention.

Claims (10)

1. a kind of spiral bevel gear gear grinding clamp, which is characterized in that it include pressing plate (1), butterfly spring ringfeder, positioning disk (4), Ontology (7), extension bar (8);Further include straight pin (3), holding screw (5), the first screw (6), the second screw (9);
Pressing plate (1) longitudinal section is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate (1) is used for pressing Tight butterfly spring ringfeder (2);
The butterfly spring ringfeder is located between the disk lower end of pressing plate (1) and the upper end ladder table top of ontology;Butterfly spring rises It is butterfly spring to cover (2), and the multiple radial opening slots of circumference, an open slot is for across straight pin (3), straight pin (3) lower end It is inserted into positioning disk simultaneously, the relative rotation for limiting butterfly spring ringfeder and positioning disk;
There is forge piece of step type structure, the boss that forge piece of step type structure is formed to be sleeved in butterfly spring ringfeder centre bore for the ontology upper end;
The lower part of pressing plate (1) passes through the centre bore of ontology (7);Pressing plate (1) tail end is connect with extension bar (8);Wherein extension bar (8) tail end It is connect with lathe pull rod, extension bar (8) can be pulled;
It is positioned using holding screw (5) between pressing plate (1) and ontology (7);Holding screw passes through ontology (7) to be inserted into pressing plate (1) outside In the slot in week, the relative rotation of pressing plate and ontology (7) is limited;The length of the slot of periphery is more than the head ruler that holding screw is inserted into Very little, pressing plate (1) can move up and down;
The positioning disk sleeve is fastened in the periphery of ontology by the second screw (9) and ontology;
Ontology (7) lower end has ladder table top, and periphery is up big and down small pyramidal structure under the ladder table top of lower end, is inserted Enter and tapered bore of machine tool spindle;Lathe table top and the lower end ladder table top of ontology (7) coordinate;Lower end ladder table top is logical with lathe table top It is fixed to cross the first screw (6).
2. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the ladder of ontology (7) upper end The end face run-out of the ladder platform terrace of type structure is less than 0.005mm, and the circular runout of the boss periphery of forge piece of step type structure is less than 0.005mm;The stair-step surface roughness of forge piece of step type structure reaches 0.4 μm.
3. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that further include jackscrew, briquetting;Its Middle jackscrew and briquetting are installed in the tapped through hole of lower end step end face of ontology;The axis of tapped through hole hangs down with lathe table top Directly.
4. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the positioning disk and ontology At counterface, fastened by 6 the second screws (9).
5. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that further include calibrating device (12), Calibrating device is used to calibrate the tensioner degree and installation accuracy of butterfly spring ringfeder, the location dimension and roll flute of center positioning hole Bevel gear centre bore location dimension used in fixture is identical, makes the process of calibrating device (12) be:Calibrating device center positioning hole with Butterfly spring ringfeder major diameter fit applies axial force and tenses pressing plate, detects the tensioner degree and installation essence of butterfly spring ringfeder After degree, tensioner degree and installation accuracy reach requirement, process with the roll flute process of the bevel gear of gear grinding clamp cooperation.
6. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that positioning disk upper and lower ends face is jumped It is dynamic to be less than 0.005mm.
7. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that butterfly spring ringfeder is except installation Outside the open slot of straight pin, filled rubber in other open slots.
8. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that pressing plate (1) tail end passes through spiral shell Line is screwed into the threaded hole of extension bar (8).
9. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that holding screw (5) passes through fixed Through-hole on the disk of position is screwed into the threaded hole on ontology, is inserted into the slot of pressing plate (1) periphery.
10. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the first screw is interior hexagonal Fillister head screw;Second screw is hexagon socket cap head screw M10X30.
CN201810581797.7A 2018-06-07 2018-06-07 A kind of spiral bevel gear gear grinding clamp Pending CN108500403A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109877621A (en) * 2019-03-18 2019-06-14 西安法士特汽车传动有限公司 A kind of simple quick change hydraulically operated fixture of plate gear milling
CN111719108A (en) * 2020-05-18 2020-09-29 南阳浩帆车辆部件有限公司 Heat treatment process and machining method of high-speed rail reducer gear

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CN203471079U (en) * 2013-07-29 2014-03-12 江阴市科安传动机械有限公司 Elastic clamp of bevel gear
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CN204504415U (en) * 2015-03-23 2015-07-29 北京北方车辆集团有限公司 Universal gear grinding clamp
CN205888590U (en) * 2016-06-30 2017-01-18 宝鸡法士特齿轮有限责任公司 Finish turning anchor clamps of function are detected in area
CN106903376A (en) * 2017-03-31 2017-06-30 西安法士特汽车传动有限公司 Gear-shaping clamp and its application method that a kind of fast quick change is produced
CN206435819U (en) * 2016-10-28 2017-08-25 西安法士特汽车传动有限公司 A kind of band hole axle class gear-hobbing clamp
CN206598149U (en) * 2017-02-21 2017-10-31 赣州经纬科技股份有限公司 The fixture fixed structure of finishing of internal diameter after a kind of heat treatment suitable for duplex-gear
CN208289148U (en) * 2018-06-07 2018-12-28 北京北方车辆集团有限公司 A kind of spiral bevel gear gear grinding clamp

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030175088A1 (en) * 2002-03-18 2003-09-18 Nikken Kosakusho Works Ltd. Tool holder
CN202490986U (en) * 2012-01-05 2012-10-17 江阴市科安传动机械有限公司 Positioning structure for processing spiral bevel gear
CN203471079U (en) * 2013-07-29 2014-03-12 江阴市科安传动机械有限公司 Elastic clamp of bevel gear
CN203556903U (en) * 2013-11-05 2014-04-23 陕西法士特齿轮有限责任公司 Clamp for digital controlled lathe
CN204194979U (en) * 2014-10-29 2015-03-11 天津第一机床总厂 Process slim roller gear part gear grinding clamp
CN204504415U (en) * 2015-03-23 2015-07-29 北京北方车辆集团有限公司 Universal gear grinding clamp
CN205888590U (en) * 2016-06-30 2017-01-18 宝鸡法士特齿轮有限责任公司 Finish turning anchor clamps of function are detected in area
CN206435819U (en) * 2016-10-28 2017-08-25 西安法士特汽车传动有限公司 A kind of band hole axle class gear-hobbing clamp
CN206598149U (en) * 2017-02-21 2017-10-31 赣州经纬科技股份有限公司 The fixture fixed structure of finishing of internal diameter after a kind of heat treatment suitable for duplex-gear
CN106903376A (en) * 2017-03-31 2017-06-30 西安法士特汽车传动有限公司 Gear-shaping clamp and its application method that a kind of fast quick change is produced
CN208289148U (en) * 2018-06-07 2018-12-28 北京北方车辆集团有限公司 A kind of spiral bevel gear gear grinding clamp

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109877621A (en) * 2019-03-18 2019-06-14 西安法士特汽车传动有限公司 A kind of simple quick change hydraulically operated fixture of plate gear milling
CN111719108A (en) * 2020-05-18 2020-09-29 南阳浩帆车辆部件有限公司 Heat treatment process and machining method of high-speed rail reducer gear

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