CN108500403A - A kind of spiral bevel gear gear grinding clamp - Google Patents
A kind of spiral bevel gear gear grinding clamp Download PDFInfo
- Publication number
- CN108500403A CN108500403A CN201810581797.7A CN201810581797A CN108500403A CN 108500403 A CN108500403 A CN 108500403A CN 201810581797 A CN201810581797 A CN 201810581797A CN 108500403 A CN108500403 A CN 108500403A
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- CN
- China
- Prior art keywords
- ontology
- butterfly spring
- bevel gear
- pressing plate
- grinding clamp
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Gear Processing (AREA)
Abstract
The present invention discloses a kind of spiral bevel gear gear grinding clamp, belongs to special vehicle transmission system vital part spiral bevel gear processing and manufacturing field, which is applied to the crucial transmission device such as engine, gearbox, transmission case, differential mechanism.The gear grinding clamp disclosure satisfy that processing precision of products requirement, which includes pressing plate, butterfly spring ringfeder, positioning disk, ontology, extension bar;Using flexibly positioned principle, when butterfly spring ringfeder works, axial compressive force is applied by pull rod, butterfly spring ringfeder fits closely under the action of radial expanding force with workpiece, realizes that gapless positioning, positioning accuracy are high;The scalability of butterfly spring ringfeder considerably increases the assembling capacity of part.The structure positioning mode is dismantled part and is more convenient, and realizes quick-changing type clamping, while avoiding the Fast Wearing of location hole, greatly improves Set and Positioning precision and efficiency, improves product quality and qualification rate, reduces cost.
Description
Technical field
The invention belongs to special vehicle transmission system vital parts to fabricate field, be related to a kind of spiral bevel gear roll flute
Clamp structure.
Background technology
Design, manufacture and the installation accuracy of high-precision spiral bevel gear gear grinding clamp are to ensure that the pass of product quality and efficiency
One of key link.Traditional axis hole prepares conjunction positioning device gap and is not easy to eliminate, and positioning accuracy is not high (being more than 0.01mm), serious shadow
Ring Gear Processing precision;There are certain manufacturing tolerance when being processed because of bevel gear positioning shaft hole when clamping, when installation, is fixed with tooling
Position peg-in-hole assembly is difficult, is not easy clamping, it is often necessary to apply larger external force and tap, cause mating surface Fast Wearing.It improves
The precision of gear must just improve Fixture Design and manufacture level, while ensure installation accuracy.
It is the common technology problem of domestic manufacturing that spiral bevel gear positioning accuracy is not high, in order to improve positioning accuracy,
Import technological equipment is relied on for a long time, and cost is high, the order cycle time is long, constrains the development of bevel gear manufacturing technology.U.S.'s lattice
The swelling mould precision of Li Sen companies offer is high, complicated, price is high, delivery cycle length (4-6 months), seriously constrains new
The mating requirement of product short cycle.For this purpose, practical measurement, and the external advanced Fixture Design of reference have been carried out to machine tool,
In conjunction with practical manufacture level, final design produces qualified tooling.
Low positioning accuracy is to lead to the underproof key factor of spiral bevel gear precision index, Set and Positioning inefficient one
It has been also the key technology bottleneck for influencing production efficiency since straight.
Invention content
Present invention solves the technical problem that being to provide a kind of spiral bevel gear gear grinding clamp, determining for spiral bevel gear is provided
Position precision and Set and Positioning efficiency.In particular, the present invention be directed to 7 grades or more precision spiral bevel gear, improve positioning accuracy and
Efficiency, Improving The Quality of Products.
In order to solve the above technical problems, the technical scheme is that, a kind of spiral bevel gear gear grinding clamp comprising pressure
Plate, butterfly spring ringfeder, positioning disk, ontology, extension bar;Further include straight pin, holding screw, the first screw, the second screw;It is described
Pressing plate longitudinal section is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate is used for compressing butterfly spring ringfeder;
The butterfly spring ringfeder is located between the disk lower end of pressing plate and the upper end ladder table top of ontology;Butterfly spring ringfeder is butterfly
Spring, the multiple radial opening slots of circumference, an open slot are used for across straight pin, and straight pin lower end is inserted into positioning disk simultaneously,
Relative rotation for limiting butterfly spring ringfeder and positioning disk;The ontology upper end has forge piece of step type structure, forge piece of step type structure
The boss of formation is sleeved in butterfly spring ringfeder centre bore;The lower part of pressing plate passes through the centre bore of ontology;Pressing plate tail end and extension bar
Connection;Wherein extension bar tail end is connect with lathe pull rod, can pull extension bar;It is positioned using holding screw between pressing plate and ontology;
Holding screw passes through ontology to be inserted into the slot of pressing plate periphery, limits the relative rotation of pressing plate and ontology;The length of the slot of periphery is big
In the head sizes that holding screw is inserted into, pressing plate can move up and down;The positioning disk sleeve passes through the second spiral shell in the periphery of ontology
Nail is fastened with ontology;The ontology lower end has ladder table top, and periphery is up big and down small taper knot under the ladder table top of lower end
Structure, insertion and tapered bore of machine tool spindle;The lower end ladder table top of lathe table top and ontology coordinates;Lower end ladder table top and machine-tool platform
Face is fixed by the first screw.
Preferably, the end face run-out of the ladder platform terrace of the forge piece of step type structure of ontology upper end is less than 0.005mm, step type knot
The circular runout of the boss periphery of structure is less than 0.005mm;The stair-step surface roughness of forge piece of step type structure reaches 0.4 μm.
Preferably, further include jackscrew, briquetting;Wherein jackscrew and briquetting be installed on the lower end step end face of ontology screw thread it is logical
Kong Zhong;The axis of tapped through hole is vertical with lathe table top.
Preferably, further include calibrating device, calibrating device is used to calibrate the tensioner degree and installation accuracy of butterfly spring ringfeder,
The location dimension of its center positioning hole is identical as bevel gear centre bore location dimension used in gear grinding clamp, makes the mistake of calibrating device
Cheng Wei:Calibrating device center positioning hole and butterfly spring ringfeder major diameter fit apply axial force and tense pressing plate, and detection butterfly spring rises
After the tensioner degree and installation accuracy of set, tensioner degree and installation accuracy reach requirement, carry out and gear grinding clamp cooperation
The roll flute process of bevel gear is processed.
Preferably, positioning disk upper and lower ends face bounce is less than 0.005mm.
Preferably, butterfly spring ringfeder is in addition to the open slot of installation straight pin, filled rubber in other open slots.
A kind of operation principle of spiral bevel gear gear grinding clamp of the present invention is:It is transmitted to gear grinding clamp by lathe pull rod
Axial force, make pressing plate compress butterfly spring, spring ringfeder spreading is in running order, under the action of radial expanding force with workpiece
It fits closely, realizes gapless positioning;When completing processing, after unloading axial force, spring ringfeder is shunk, you can dismounting part, phase
It is positioned than original shaft hole matching, dismounting part is more convenient so that process is stablized, and processing efficiency and precision improve.
Using flexibly positioned principle, when butterfly spring ringfeder works, axial compressive force, butterfly spring ringfeder are applied by pull rod
It is fitted closely with workpiece under the action of radial expanding force, realizes that gapless positioning, positioning accuracy can reach 0.005mm;Together
When spring ringfeder scalability considerably increase the assembling capacity of part.It is more square that ringfeder tightening structure positioning method dismantles part
Just, quick-changing type clamping is realized, while avoiding the Fast Wearing of location hole, greatly improves Set and Positioning precision and efficiency,
It improves product quality and qualification rate, reduce cost.
Compared with prior art, a kind of spiral bevel gear gear grinding clamp provided by the present invention, improves Set and Positioning and sets
Structure is counted, is prepared by the axis hole of the gear grinding clamp of the prior art and closes the accurate expansion sleeve type blind-mate for being improved to the present invention, folder
Clamp force is big, positioning accuracy is high, substantially increases positioning accuracy and high-precision bevel gear processing quality;Ringfeder tightening structure positions phase
It is more more convenient than original shaft hole matching positioning tool dismounting part, quick-changing type clamping is realized, while avoiding the fast of location hole
Speed abrasion, the service life is longer;It solves dependence of the high-precision spiral bevel gear gear grinding clamp to import for a long time, shortens
The lead time of product improves technological equipment level.
Description of the drawings
Fig. 1 is the gear grinding clamp structure chart of spiral bevel gear.
Fig. 2 is gear grinding clamp structure chart when coordinating with spiral bevel gear.
Fig. 3 is spiral bevel gear structure chart.
Fig. 4 is the front view of butterfly spring ringfeder.
Fig. 5 is the attached view of butterfly spring ringfeder.
The vertical view of Fig. 6 ontologies;
The sectional view of Fig. 7 ontologies;
The structural schematic diagram of Fig. 8 calibrating devices.
Specific implementation mode
To keep the purpose of the present invention, content and advantage clearer, with reference to the accompanying drawings and examples, to the present invention's
Specific implementation mode is described in further detail.
As shown in Figure 1, for a kind of spiral bevel gear gear grinding clamp of the present invention, including:Pressing plate 1, butterfly spring 2, or
Referred to as butterfly spring ringfeder, straight pin 3, positioning disk 4, holding screw 5, the first screw 6, ontology 7, extension bar 8, the second screw 9, top
Silk 10, briquetting 11;
First screw is " -12 teeth/per inch of hexagon socket cap head screw 3/8;Second screw is hexagon socket cap head screw
M10X30。
1 longitudinal section of the pressing plate is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate 1 is used for pressing
Tight butterfly spring ringfeder 2.
The lower part of pressing plate 1 passes through the centre bore of ontology 7;The threads of lower part are connect with extension bar 8.Wherein 8 tail end of extension bar
Thread connecting mode is used with lathe pull rod, extension bar 8 can be pulled.
It is positioned using holding screw 5 between pressing plate 1 and ontology 7;Holding screw passes through the slot of 1 periphery of the insertion pressing plate of ontology 7
In, limit the relative rotation of pressing plate and ontology 7;The length of the slot of periphery is more than the head sizes that holding screw is inserted into, 1 energy of pressing plate
Enough move up and down.
The butterfly spring ringfeder is located between the disk lower end and the upper end of ontology of pressing plate 1.
Butterfly spring ringfeder 2 be butterfly spring, the multiple radial opening slots of circumference, in addition to an open slot, other open slots
Inner stuffing is oil resistant rubber, is fitted closely with spiral bevel gear endoporus in positioning principle, tensioner using elasticity, is realized high-precision
Degree positioning;An open slot (positioning cotter way 13) on butterfly spring ringfeder is used for across straight pin 3, for limiting butterfly spring
The relative rotation of ringfeder and ontology 7 (or positioning disk).
The positioning disk 4, closely the placement of ontology 7, is sleeved on the periphery of ontology, is fastened with ontology using the second screw 9, wherein
Use cylinder finger setting positioning disk 4 and butterfly spring.
The ontology coordinates with tapered bore of machine tool spindle, and contact area is not less than 80%, is connected with lathe using the first screw 6
It connects, wherein jackscrew and briquetting is installed in the tapped through hole of ontology.
7 lower end periphery of ontology is that (up big and down small) pyramidal structure is inserted into tapered bore of machine tool spindle cooperation.Lathe table top can be with
The lower end ladder table top (pyramidal structure top) of ontology 7 coordinates.Ladder table top is fixed with lathe table top by the first screw 6.
Ontology upper end has step type as a result, i.e. boss is sleeved in butterfly spring;Ladder platform terrace except boss periphery
End face run-out be less than 0.005mm, the circular runout of boss periphery is less than 0.005mm;Stair-step surface roughness reaches 0.4 μ
m。
Calibrating device 12, before processing part, replacement of parts examines gear grinding clamp installation accuracy, protects spring ringfeder.
As shown in Fig. 2, dotted portion, which is spiral bevel gear, installs modes of emplacement.It is radial when the type gear grinding clamp is installed
Bounce is not more than 0.005mm, end surface full jumping 0.005mm little greatly.
Further, 7 material of ontology is 20Cr, and carburizing and quenching is handled, and hardness reaches HRC60, and standard is used with positioning disk 4
6 hexagon socket cap head screw M10X30 (9) connections of part.
Positioning disk material is 20Cr, and carburizing and quenching is handled, and hardness reaches HRC60, and upper and lower ends face bounce is less than
0.005mm。
Further, 2 endoporus of butterfly spring ringfeder coordinates with 7 upper end axle portion of ontology, while using straight pin 3 and positioning disk
4 are located by connecting, and prevent from rotating, then compress butterfly spring ringfeder 2 with pressing plate 1, and threaded hole one end of extension bar 8 is screwed into 1 tail end of pressing plate
Screw rod, holding screw 5 pass through the through-hole on positioning disk 4 to be screwed into the threaded hole on ontology 7, head into the slot on pressing plate 1.
After the gear grinding clamp of assembling and the cooperation of lathe taper hole, fastened using 6 hexagon socket cap head screws 6 and lathe,
Lathe side door is finally opened, lathe pull rod is screwed into 8 tail end screw rod of extension bar.
As shown in figure 3, φ 100H7 are reference for assembling at bevel gear two, according to reference for assembling and technological datum as far as possible one
The principle of cause, when roll flute, should select the holes φ 100H7 to position.As can be seen from the figure location hole is blind hole, and position length is smaller,
Existing gear grinding clamp is limited by design of part, it is difficult to meet positioning accuracy request.Therefore gear grinding clamp is in design using figure
4, butterfly spring ringfeder shown in 5, the type ringfeder have many advantages, such as that contact area is small, intensifying force is big, are suitable for umbrella tooth shown in Fig. 3
The support of the inner bearing slot structure of wheel steps up.The material of butterfly spring 2 is 50CrVA, quenching hardness HRC50, and slot inner stuffing is
Oil resistant rubber.
As shown in Figure 6,7, jackscrew 10, briquetting 11 are installed in 2 symmetrical tapped through holes of ontology 7, tapped through hole axis
It is vertical with platen face, when since fixture and lathe are by cone match, being not easy to dismantle, therefore replacing fixture, pass through
Jackscrew 10 is tightened, briquetting 11 is squeezed, briquetting stretches out tapped through hole, withstands platen face, ejects fixture.
Fig. 8 show calibrating device 12, and bevel gear location dimension is identical as shown in figure 3 for location dimension, after fixture installs,
It is similar to make 12 center positioning hole of calibrating device and butterfly spring major diameter fit with umbrella tooth mounting means shown in Fig. 2, apply axial force,
Pressing plate is tensed, butterfly spring tensioner degree and installation accuracy are detected, after reaching requirement, you can carries out roll flute process processing.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of spiral bevel gear gear grinding clamp, which is characterized in that it include pressing plate (1), butterfly spring ringfeder, positioning disk (4),
Ontology (7), extension bar (8);Further include straight pin (3), holding screw (5), the first screw (6), the second screw (9);
Pressing plate (1) longitudinal section is T-type structure, and top is disk, and disk lower part is rod-shaped;The disk of pressing plate (1) is used for pressing
Tight butterfly spring ringfeder (2);
The butterfly spring ringfeder is located between the disk lower end of pressing plate (1) and the upper end ladder table top of ontology;Butterfly spring rises
It is butterfly spring to cover (2), and the multiple radial opening slots of circumference, an open slot is for across straight pin (3), straight pin (3) lower end
It is inserted into positioning disk simultaneously, the relative rotation for limiting butterfly spring ringfeder and positioning disk;
There is forge piece of step type structure, the boss that forge piece of step type structure is formed to be sleeved in butterfly spring ringfeder centre bore for the ontology upper end;
The lower part of pressing plate (1) passes through the centre bore of ontology (7);Pressing plate (1) tail end is connect with extension bar (8);Wherein extension bar (8) tail end
It is connect with lathe pull rod, extension bar (8) can be pulled;
It is positioned using holding screw (5) between pressing plate (1) and ontology (7);Holding screw passes through ontology (7) to be inserted into pressing plate (1) outside
In the slot in week, the relative rotation of pressing plate and ontology (7) is limited;The length of the slot of periphery is more than the head ruler that holding screw is inserted into
Very little, pressing plate (1) can move up and down;
The positioning disk sleeve is fastened in the periphery of ontology by the second screw (9) and ontology;
Ontology (7) lower end has ladder table top, and periphery is up big and down small pyramidal structure under the ladder table top of lower end, is inserted
Enter and tapered bore of machine tool spindle;Lathe table top and the lower end ladder table top of ontology (7) coordinate;Lower end ladder table top is logical with lathe table top
It is fixed to cross the first screw (6).
2. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the ladder of ontology (7) upper end
The end face run-out of the ladder platform terrace of type structure is less than 0.005mm, and the circular runout of the boss periphery of forge piece of step type structure is less than
0.005mm;The stair-step surface roughness of forge piece of step type structure reaches 0.4 μm.
3. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that further include jackscrew, briquetting;Its
Middle jackscrew and briquetting are installed in the tapped through hole of lower end step end face of ontology;The axis of tapped through hole hangs down with lathe table top
Directly.
4. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the positioning disk and ontology
At counterface, fastened by 6 the second screws (9).
5. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that further include calibrating device (12),
Calibrating device is used to calibrate the tensioner degree and installation accuracy of butterfly spring ringfeder, the location dimension and roll flute of center positioning hole
Bevel gear centre bore location dimension used in fixture is identical, makes the process of calibrating device (12) be:Calibrating device center positioning hole with
Butterfly spring ringfeder major diameter fit applies axial force and tenses pressing plate, detects the tensioner degree and installation essence of butterfly spring ringfeder
After degree, tensioner degree and installation accuracy reach requirement, process with the roll flute process of the bevel gear of gear grinding clamp cooperation.
6. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that positioning disk upper and lower ends face is jumped
It is dynamic to be less than 0.005mm.
7. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that butterfly spring ringfeder is except installation
Outside the open slot of straight pin, filled rubber in other open slots.
8. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that pressing plate (1) tail end passes through spiral shell
Line is screwed into the threaded hole of extension bar (8).
9. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that holding screw (5) passes through fixed
Through-hole on the disk of position is screwed into the threaded hole on ontology, is inserted into the slot of pressing plate (1) periphery.
10. a kind of spiral bevel gear gear grinding clamp according to claim 1, which is characterized in that the first screw is interior hexagonal
Fillister head screw;Second screw is hexagon socket cap head screw M10X30.
Priority Applications (1)
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CN201810581797.7A CN108500403A (en) | 2018-06-07 | 2018-06-07 | A kind of spiral bevel gear gear grinding clamp |
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CN201810581797.7A CN108500403A (en) | 2018-06-07 | 2018-06-07 | A kind of spiral bevel gear gear grinding clamp |
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CN108500403A true CN108500403A (en) | 2018-09-07 |
Family
ID=63402816
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CN201810581797.7A Pending CN108500403A (en) | 2018-06-07 | 2018-06-07 | A kind of spiral bevel gear gear grinding clamp |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109877621A (en) * | 2019-03-18 | 2019-06-14 | 西安法士特汽车传动有限公司 | A kind of simple quick change hydraulically operated fixture of plate gear milling |
CN111719108A (en) * | 2020-05-18 | 2020-09-29 | 南阳浩帆车辆部件有限公司 | Heat treatment process and machining method of high-speed rail reducer gear |
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CN206435819U (en) * | 2016-10-28 | 2017-08-25 | 西安法士特汽车传动有限公司 | A kind of band hole axle class gear-hobbing clamp |
CN206598149U (en) * | 2017-02-21 | 2017-10-31 | 赣州经纬科技股份有限公司 | The fixture fixed structure of finishing of internal diameter after a kind of heat treatment suitable for duplex-gear |
CN208289148U (en) * | 2018-06-07 | 2018-12-28 | 北京北方车辆集团有限公司 | A kind of spiral bevel gear gear grinding clamp |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN109877621A (en) * | 2019-03-18 | 2019-06-14 | 西安法士特汽车传动有限公司 | A kind of simple quick change hydraulically operated fixture of plate gear milling |
CN111719108A (en) * | 2020-05-18 | 2020-09-29 | 南阳浩帆车辆部件有限公司 | Heat treatment process and machining method of high-speed rail reducer gear |
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