CN108499957A - A kind of fully-automatic supersonic cleaning system - Google Patents
A kind of fully-automatic supersonic cleaning system Download PDFInfo
- Publication number
- CN108499957A CN108499957A CN201810435396.0A CN201810435396A CN108499957A CN 108499957 A CN108499957 A CN 108499957A CN 201810435396 A CN201810435396 A CN 201810435396A CN 108499957 A CN108499957 A CN 108499957A
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- CN
- China
- Prior art keywords
- cleaning
- station
- basket
- traversing
- guide rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of fully-automatic supersonic cleaning systems, including cleaning to turn basket, multiple station cleaning machine structure and station transfer device；The multiple station cleaning machine structure includes multiple cleaning treatment stations, and rolling roller group is both provided on each cleaning treatment station；The station transfer device includes traversing guide rail, traversing holder, lifting linking member, horizontal hanging arm, catching robot, and driving device is additionally provided on the traversing holder；Central point wire length between the adjacent catching robot is equal to the central point wire length between the adjacent cleaning treatment station, and the quantity of the catching robot than the cleaning treatment station quantity more than one.It is of the present invention to be rotated in cleaning, it allows cleaning to turn basket and its workpiece circumference of inside rolls, to make the dirt of workpiece be detached from the rotation of cleaning, be also beneficial to reduce residual moisture.
Description
Technical field
The present invention relates to a kind of ultrasonic cleaning apparatus and technology field, especially a kind of fully-automatic supersonic cleaning
System.
Background technology
The products such as burnt gas valve parts will be machined out in production process, will in the parts such as valve body after processing
There are the various dirts for being difficult to clear up such as lubricating oil, coolant liquid and iron filings, the products such as a small amount of burnt gas valve parts usually to adopt
Manually mode is cleaned, and manual type cleaning efficiency is relatively low, washing and cleaning operation cost is higher, for a large amount of combustion gas
The products generally use ultrasonic power such as valve components is cleaned, and cleaning process is to utilize the strong machinery shake of ultrasonic permeability power
Dynamic impact workpiece surface simultaneously combines the chemical decontamination of cleaning agent, oil removing ability, and workpiece is made to reach clean requirement.
But conventional ultrasonic cleaning mode is difficult to thoroughly wash the products such as clean burnt gas valve parts, because of combustion gas
The products such as valve components contain a large amount of blind hole and deep hole mostly, and size is small, complicated, conventional ultrasonic cleaning mode
It is usually present a large amount of dead angle, the dirts such as lubricating oil, coolant liquid and iron filings in dead angle and moisture are often difficult to effectively go
It removes.
Invention content
It for overcome the deficiencies in the prior art, can be effective the present invention provides a kind of fully-automatic supersonic cleaning system
Ground cleans the products such as burnt gas valve parts, reduces dirts and the water such as lubricating oil, coolant liquid and the iron filings in dead angle
The residual divided.
The technical solution adopted by the present invention to solve the technical problems is：
A kind of fully-automatic supersonic cleaning system, including cleaning turn basket, multiple station cleaning machine structure and station transfer device, institute
It is that columnar structured and side wall is provided with several hollow holes to state cleaning to turn basket；
The multiple station cleaning machine structure includes multiple in one line and spaced set cleaning treatment station, each described
The rolling roller group for turning basket for placing and rotating the cleaning is both provided on cleaning treatment station；
The station transfer device includes being set to traversing guide rail above multiple cleaning treatment stations, being set to institute
State the traversing holder on traversing guide rail, upper end connects the lifting linking member of the traversing holder, connects the lifting linking member lower end
Horizontal hanging arm, being set to the horizontal hanging arm bottom, it is used to capture the multiple catching robots for cleaning and turning basket, the cross
The orientation that guide rail is moved along multiple cleaning treatment stations is horizontally disposed, and the horizontal hanging arm is parallel to described traversing lead
Rail, multiple catching robots are gone back along the direction of horizontal hanging arm spaced set in one line, the traversing holder
It is provided with for driving the traversing holder to be moved along the traversing guide rail, the lifting linking member being driven to lift and drive institute
The driving device stated catching robot crawl and unclamped；
Central point wire length between the adjacent catching robot is equal between the adjacent cleaning treatment station
Central point wire length, and the quantity of the catching robot than the cleaning treatment station quantity more than one.
As a further improvement of the above technical scheme, the axis direction that the cleaning turns basket is horizontally and perpendicularly to the cross
Guide rail is moved, each rolling roller group includes two rolling rollers, and the axis of each rolling roller is each parallel to institute
State the axis that cleaning turns basket.
As a further improvement of the above technical scheme, further include cleaning and delivering device structure, the cleaning and delivering device structure includes
It is respectively arranged at the charging raceway and discharging raceway at multiple cleaning treatment station both ends.
As a further improvement of the above technical scheme, the cleaning treatment station is eight and is followed successively by pre- spray work
Position, ultrasound slightly wash station, ultrasonic fine purifiation station, be bubbled rinsing station, the first ultrasound rinsing station, the second ultrasound rinsing station,
First heated-air drying station and the second heated-air drying station.
As a further improvement of the above technical scheme, it is 60 that the pre- spray station turns basket spray liquid temperature to the cleaning
~70 DEG C of cleaning agent；
The ultrasound slightly washes station and the ultrasonic fine purifiation station is all made of 60~70 DEG C of cleaning agent and submerges the cleaning
Turn basket, and ultrasonic power is 2400 watts, supersonic frequency is 28000 hertz；
The bubbling rinsing station submerges the cleaning using clear water and turns basket at normal temperatures, and continues to be bubbled；
The first ultrasound rinsing station submerges the cleaning using clear water and turns basket at normal temperatures, and ultrasonic power is 2400
Watt, supersonic frequency be 40000 hertz；
The second ultrasound rinsing station turns basket using 40~50 DEG C of the clear water submergence cleaning, and ultrasonic power is
2400 watts, supersonic frequency be 68000 hertz；
The first heated-air drying station and the second heated-air drying station are all made of 80~100 DEG C of drying hot-air
It blows to the cleaning and turns basket.
Compared with prior art, the beneficial effects of the invention are as follows：
Workpiece is transferred to by a kind of fully-automatic supersonic cleaning system provided by the present invention using the scheme of rotary-cleaning
It after cleaning turns basket, is rotated in cleaning, allows cleaning to turn basket and its workpiece circumference of inside rolls, to make concave surface, the song of workpiece
The dirt that face, blind hole and deep hole etc. routinely clean dead angular position is detached from the rotation of cleaning, and is rotarily dried also advantageous
In reduction moisture in the residual for routinely cleaning dead angular position；The efficient of cleaning, effect are good, and the cost of washing and cleaning operation is low.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of fully-automatic supersonic cleaning system of the present invention.
Specific implementation mode
Referring to Fig.1, Fig. 1 is the structural schematic diagram of a specific embodiment of the invention.
As shown in Figure 1, a kind of fully-automatic supersonic cleaning system, including cleaning turn basket 1, multiple station cleaning machine structure and station
Transfer device, it is that columnar structured and side wall is provided with several hollow holes that the cleaning, which turns basket 1,；The multiple station cleaning machine structure packet
Multiple in one line and spaced set cleaning treatment station is included, is both provided on each cleaning treatment station for putting
It sets and rotates the rolling roller group cleaned and turn basket 1；The station transfer device includes being set to multiple cleaning treatment works
The traversing guide rail 2 of position top, the traversing holder 3 that is set on the traversing guide rail 2, upper end connect the liter of the traversing holder 3
Drop connecting rod 4, the horizontal hanging arm 5 for connecting 4 lower end of lifting linking member, being set to 5 bottom of the horizontal hanging arm, it is used to capture institute
State multiple catching robots 6 that cleaning turns basket 1, orientation water of the traversing guide rail 2 along multiple cleaning treatment stations
Flat setting, the horizontal hanging arm 5 are parallel to the traversing guide rail 2, and multiple catching robots 6 are along the horizontal hanging arm 5
Direction spaced set in one line is additionally provided with for driving the traversing holder 3 along described traversing on the traversing holder 3
The movement of guide rail 2 drives the driving device 7 that the lifting linking member 4 lifts and the driving catching robot 6 is captured and unclamped；
Central point wire length between the adjacent catching robot 6 is equal to the central point between the adjacent cleaning treatment station and connects
Line length, and the quantity of the catching robot 6 than the cleaning treatment station quantity more than one.
Specifically, the axis direction that the cleaning turns basket 1 is horizontally and perpendicularly to the traversing guide rail 2, each rolling
Roller group includes two rolling rollers 8, and the axis of each rolling roller 8 turns the axis of basket 1 each parallel to the cleaning.
Further include cleaning and delivering device structure, the cleaning and delivering device structure include be respectively arranged at multiple cleaning treatment station both ends into
Expect raceway 9 and discharging raceway 10.
When work, the workpiece cleaned will be needed to be fitted into several described cleanings first and turned in basket 1, crawl machinery is passed through
Hand 6 captures the cleaning and turns basket 1, is placed sequentially on the different cleaning treatment stations, until the cleaning turns basket 1 and exists
Corresponding cleaning treatment operation is carried out on each cleaning treatment station, so as to improve the cleaning of high-volume workpiece
Efficiency reduces the ultrasonic cleaning operating cost of the products such as burnt gas valve parts.And the cleaning turns basket 1 in each cleaning
It when processing on processing station, is all driven and is rotated by the rolling roller group, to drive the cleaning to turn the work in basket 1
Part rotates, and is conducive to improve cleaning and dry efficiency and effect.
For products such as burnt gas valve parts, particularly preferably, the cleaning treatment station is eight and is followed successively by pre-
Spray station 11, ultrasound slightly wash station 12, ultrasonic fine purifiation station 13, are bubbled rinsing station the 14, first ultrasound rinsing station 15, the
Two ultrasound rinsing stations 16, the first heated-air drying station 17 and the second heated-air drying station 18.The pre- spray station 11 to
The cleaning turns the cleaning agent that 1 spray liquid temperature of basket is 60~70 DEG C；The ultrasound slightly washes station 12 and the ultrasonic fine purifiation station
The 13 cleaning agent submergence cleanings for being all made of 60~70 DEG C turn basket 1, and ultrasonic power is 2400 watts, supersonic frequency 28000
Hertz；The bubbling rinsing station 14 submerges the cleaning using clear water and turns basket 1 at normal temperatures, and continues to be bubbled；Described first
Ultrasound rinsing station 15 submerges the cleaning using clear water and turns basket 1 at normal temperatures, and ultrasonic power is 2400 watts, supersonic frequency is
40000 hertz；The second ultrasound rinsing station 16 turns basket 1, and ultrasonic work(using 40~50 DEG C of the clear water submergence cleaning
Rate is 2400 watts, supersonic frequency is 68000 hertz；The first heated-air drying station 17 and the second heated-air drying station 18
It is all made of 80~100 DEG C of drying hot-air and blows to the cleaning and turn basket 1.
Above-mentioned preferred fully-automatic supersonic cleaning system is the burnt gas valve parts automatic washing of eight stations
Line, gantry multi-arm manipulator, that is, station transfer device by PLC program according to fixed movement locus, successively equipped with quilt
The cleaning of cleaning workpiece turns basket 1 and is transmitted to：Rotary spray rinse bath, that is, pre- spray the station 11, rotary ultrasonic wave it is thick
Washing trough, that is, ultrasound slightly washes the i.e. described ultrasonic fine purifiation station 13 of station 12, rotary ultrasonic wave fine purifiation slot, rotation bubble potcher
Bubbling rinsing station 14, twice rotary ultrasonic wave potcher, that is, the first ultrasound rinsing station 15 and described the second surpass
Sound rinses station 16, twice rotary furnace drying, that is, first heated-air drying station 17 and the second heated-air drying station 18.
Finally, the cleaning is turned into basket 1 and is transmitted to the i.e. described discharging raceway 10 of discharge station, at blanking, manually by institute
It states cleaning and turns basket 1 and release, the workpiece of the inside is unloaded down, the empty cleaning turns basket 1 and is loaded with workpiece to be cleaned
Afterwards, the i.e. described charging raceway 9 of feeding station is back by artificial cart, turns 1 cleaning workpiece of basket to recycle the cleaning.
Above to the present invention better embodiment specifically described, certainly, the present invention can also use with it is upper
State the different form of embodiment, those skilled in the art under the premise of without prejudice to spirit of that invention made by it is equivalent
Transformation or corresponding change, should all belong to the scope of protection of the present invention in.
Claims (5)
1. a kind of fully-automatic supersonic cleaning system, it is characterised in that：Turn basket (1), multiple station cleaning machine structure and work including cleaning
Bit transition mechanism, it is that columnar structured and side wall is provided with several hollow holes that the cleaning, which turns basket (1),；The multiple station cleaning machine
Structure includes multiple in one line and spaced set cleaning treatment station, and use is both provided on each cleaning treatment station
Turn the rolling roller group of basket (1) in placing and rotating described clean；The station transfer device includes being set to multiple cleanings
Handle the traversing guide rail (2) above station, the traversing holder (3) being set on the traversing guide rail (2), the upper end connection cross
The lifting linking member (4) of holder (3), the horizontal hanging arm (5) of connection lifting linking member (4) lower end are moved, the level is set to and hangs
It is used to capture the multiple catching robots (6) for cleaning and turning basket (1) for arm (5) bottom, and the traversing guide rail (2) is along multiple institutes
The orientation for stating cleaning treatment station is horizontally disposed, and the horizontal hanging arm (5) is parallel to the traversing guide rail (2), Duo Gesuo
Direction in one line spaced set of the catching robot (6) along the horizontal hanging arm (5) is stated, is gone back on the traversing holder (3)
Be provided with for drive the traversing holder (3) along traversing guide rail (2) movement, drive the lifting linking member (4) lifting, with
And the driving driving device (7) catching robot (6) crawl and unclamped；In between the adjacent catching robot (6)
Heart point wire length is equal to the central point wire length between the adjacent cleaning treatment station, and the catching robot (6)
Quantity than the cleaning treatment station quantity more than one.
2. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that：The cleaning turns basket (1)
Axis direction be horizontally and perpendicularly to the traversing guide rail (2), each rolling roller group includes two rollers (8) that roll,
And the axis of each rolling roller (8) turns the axis of basket (1) each parallel to the cleaning.
3. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that：It further include cleaning and delivering device
Structure, the cleaning and delivering device structure include charging raceway (9) and the discharging for being respectively arranged at multiple cleaning treatment station both ends
Raceway (10).
4. a kind of fully-automatic supersonic cleaning system according to claim 1, it is characterised in that：The cleaning treatment station
For eight and be followed successively by pre- spray station (11), ultrasound slightly washes station (12), ultrasonic fine purifiation station (13), is bubbled rinsing station
(14), the first ultrasound rinsing station (15), the second ultrasound rinsing station (16), the first heated-air drying station (17) and the second heat
Wind Drying station (18).
5. a kind of fully-automatic supersonic cleaning system according to claim 4, it is characterised in that：The pre- spray station
(11) turn the cleaning agent that basket (1) spray liquid temperature is 60~70 DEG C to the cleaning；It is described ultrasound slightly wash station (12) and it is described surpass
The cleaning agent submergence cleaning that sound fine purifiation station (13) is all made of 60~70 DEG C turns basket (1), and ultrasonic power is 2400 watts, surpasses
Acoustic frequency is 28000 hertz；The bubbling rinsing station (14) submerges the cleaning using clear water and turns basket (1) at normal temperatures, and
It is lasting to be bubbled；The first ultrasound rinsing station (15) submerges the cleaning using clear water and turns basket (1), and ultrasonic work(at normal temperatures
Rate is 2400 watts, supersonic frequency is 40000 hertz；The second ultrasound rinsing station (16) is submerged using 40~50 DEG C of clear water
The cleaning turns basket (1), and ultrasonic power is 2400 watts, supersonic frequency is 68000 hertz；The first heated-air drying station
(17) it is all made of 80~100 DEG C of drying hot-air with the second heated-air drying station (18) and blows to the cleaning and turn basket (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810435396.0A CN108499957B (en) | 2018-05-09 | 2018-05-09 | Full-automatic ultrasonic cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810435396.0A CN108499957B (en) | 2018-05-09 | 2018-05-09 | Full-automatic ultrasonic cleaning system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108499957A true CN108499957A (en) | 2018-09-07 |
| CN108499957B CN108499957B (en) | 2021-02-26 |
Family
ID=63400000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810435396.0A Active CN108499957B (en) | 2018-05-09 | 2018-05-09 | Full-automatic ultrasonic cleaning system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108499957B (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238120A (en) * | 2019-06-12 | 2019-09-17 | 南京丰东热处理工程有限公司 | A kind of Full-automatic ultrasonic cleaner for removing aqua cutting fluid residue |
| CN110449430A (en) * | 2019-08-29 | 2019-11-15 | 广州粤研智能装备股份有限公司 | A kind of intelligent robot hopper cleaning product line and system |
| CN111054688A (en) * | 2019-12-31 | 2020-04-24 | 浙江万得凯流体设备科技股份有限公司 | Ultrasonic cleaning device and control method thereof |
| CN111229793A (en) * | 2020-03-16 | 2020-06-05 | 江苏景中景工业涂装设备有限公司 | Waste paint bucket processing apparatus |
| CN111282915A (en) * | 2020-03-06 | 2020-06-16 | 南京埃克斯密封技术有限公司 | Unmanned workpiece surface treatment production line |
| CN111495858A (en) * | 2020-04-26 | 2020-08-07 | 上海思恩装备科技股份有限公司 | Cleaning method and device for special-shaped component |
| CN113319035A (en) * | 2020-02-28 | 2021-08-31 | 高桥金属制品（苏州）有限公司 | Inner wall does not have dead angle formula cleaning equipment |
| CN113885403A (en) * | 2021-10-28 | 2022-01-04 | 珠海城市职业技术学院 | Remote automatic monitoring device for production line |
| CN118086914A (en) * | 2024-04-24 | 2024-05-28 | 陕西万达汽车配件制造有限公司 | Quick cleaning device and method for automobile casting |
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| CN110238120A (en) * | 2019-06-12 | 2019-09-17 | 南京丰东热处理工程有限公司 | A kind of Full-automatic ultrasonic cleaner for removing aqua cutting fluid residue |
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| CN111054688A (en) * | 2019-12-31 | 2020-04-24 | 浙江万得凯流体设备科技股份有限公司 | Ultrasonic cleaning device and control method thereof |
| CN113319035A (en) * | 2020-02-28 | 2021-08-31 | 高桥金属制品（苏州）有限公司 | Inner wall does not have dead angle formula cleaning equipment |
| CN111282915A (en) * | 2020-03-06 | 2020-06-16 | 南京埃克斯密封技术有限公司 | Unmanned workpiece surface treatment production line |
| CN111229793A (en) * | 2020-03-16 | 2020-06-05 | 江苏景中景工业涂装设备有限公司 | Waste paint bucket processing apparatus |
| CN111495858A (en) * | 2020-04-26 | 2020-08-07 | 上海思恩装备科技股份有限公司 | Cleaning method and device for special-shaped component |
| CN113885403A (en) * | 2021-10-28 | 2022-01-04 | 珠海城市职业技术学院 | Remote automatic monitoring device for production line |
| CN113885403B (en) * | 2021-10-28 | 2023-08-22 | 珠海城市职业技术学院 | A remote automatic monitoring device for production line |
| CN118086914A (en) * | 2024-04-24 | 2024-05-28 | 陕西万达汽车配件制造有限公司 | Quick cleaning device and method for automobile casting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108499957B (en) | 2021-02-26 |
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