CN108486711B - Method for manufacturing cotton and linen blended fabric - Google Patents

Method for manufacturing cotton and linen blended fabric Download PDF

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Publication number
CN108486711B
CN108486711B CN201810170317.8A CN201810170317A CN108486711B CN 108486711 B CN108486711 B CN 108486711B CN 201810170317 A CN201810170317 A CN 201810170317A CN 108486711 B CN108486711 B CN 108486711B
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Prior art keywords
barrel body
blended fabric
cotton
parts
fixed
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CN108486711A (en
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薛六明
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Zhongshan Xingde textile pulp dyeing Co., Ltd
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Zhongshan Xingde Textile Pulp Dyeing Co Ltd
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Publication of CN108486711A publication Critical patent/CN108486711A/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14Containers, e.g. vats
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/34General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/5214Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
    • D06P1/5235Polyalkenyl halides, e.g. PVC
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/651Compounds without nitrogen
    • D06P1/65106Oxygen-containing compounds
    • D06P1/65125Compounds containing ester groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8219Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and amide groups
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/04After-treatment with organic compounds
    • D06P5/08After-treatment with organic compounds macromolecular
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B2700/00Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
    • D06B2700/36Devices or methods for dyeing, washing or bleaching not otherwise provided for
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/04Linen
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/10Bamboo
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/10Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a method for manufacturing a cotton and linen blended fabric. The blended yarn weaved fabric solves the technical problems that the existing blended yarn weaved fabric is single in structure, has no oxidation resistance and mildew resistance, and is single in function. The manufacturing method of the cotton-flax blended fabric comprises the following steps: a. blending four raw materials of flax fiber, cotton fiber, spandex fiber and bamboo fiber to obtain blended fabric; b. weighing 6-14 parts of natural plant pigment, 2-5 parts of alcohol, 1-3 parts of color fixing agent, 0.5-1.5 parts of antioxidant, 1-3 parts of mildew preventive and 30-50 parts of water according to parts by weight, and putting into a preparation barrel of a dyeing system to prepare a dyeing agent; c. putting the blended fabric into a dye vat of a dyeing system; d. putting the dyed blended fabric into an oven; e. putting the dried blended fabric into a cleaning machine; f. and taking out the rinsed blended fabric, and naturally drying to obtain the finished product of the cotton-linen blended fabric. The invention has the advantage of strong product functionality.

Description

Method for manufacturing cotton and linen blended fabric
Technical Field
The invention relates to a method for manufacturing a cotton and linen blended fabric.
Background
The blended spinning is a textile product formed by mixing and spinning chemical fibers, other natural fibers such as cotton wool, silk, hemp and the like, and has the advantages of both polyester and cotton fabrics, such as polyester cotton cloth, polyester wool and gabardine and the like.
Through retrieval, for example, chinese patent literature discloses a blended fabric [ application number: 201510905452.9, respectively; publication No.: CN 105544050a ]. The blended fabric is characterized in that: the polyester-nylon blended yarn is woven by polyester-nylon blended yarn and cotton-bamboo blended yarn, the polyester-nylon blended yarn is formed by blending polyester fibers and nylon fibers, the ratio of the polyester fibers to the nylon fibers is 3:1, the cotton-bamboo blended yarn is formed by blending cotton fibers and bamboo fibers, and the ratio of the cotton fibers to the bamboo fibers is 2: 1; the polyester-nylon blended yarns account for 60-70% of the weight of the fabric, and the cotton-bamboo blended yarns account for 30-40% of the weight of the fabric.
Although the blended fabric disclosed in the patent is soft and comfortable, the blended fabric has a single structure, does not have the performances of oxidation resistance and mildew resistance, and has a single function, so that a method for manufacturing the cotton-flax blended fabric is necessary.
Disclosure of Invention
The invention aims to provide a method for manufacturing a cotton-linen blended fabric, aiming at the problems in the prior art, and the method has the characteristic of strong product functionality.
The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the cotton-flax blended fabric is characterized by comprising the following steps of:
a. blending four raw materials of flax fiber, cotton fiber, spandex fiber and bamboo fiber to obtain blended fabric;
b. weighing 6-14 parts of natural plant pigment, 2-5 parts of alcohol, 1-3 parts of color fixing agent, 0.5-1.5 parts of antioxidant, 1-3 parts of mildew preventive and 30-50 parts of water according to parts by weight, putting into a preparation barrel of a dyeing system, and uniformly stirring to prepare a dyeing agent;
c. putting the blended fabric into a dye vat of a dyeing system, wherein the dyeing time is 20-40min, and the dyeing temperature is 60-90 ℃;
d. putting the dyed blended fabric into an oven, and drying for 15-35min at the temperature of 30-40 ℃;
e. putting the dried blended fabric into a cleaning machine, and rinsing for 4-8 min;
f. and taking out the rinsed blended fabric, naturally drying, and airing at the temperature of 15-35 ℃ to obtain the finished product of the cotton-linen blended fabric.
By adopting the method, the linen fiber, the cotton fiber, the spandex fiber and the bamboo fiber are blended, so that the fabric has the characteristics of the four fibers, and meanwhile, the color fixing agent, the antioxidant and the mildew preventive are added in the dyeing process, so that the fabric has better oxidation resistance and mildew resistance, and the product has strong functionality.
The blended fabric comprises the following fibers in the step a in percentage by mass: 30-50% of flax fiber, 20-35% of cotton fiber, 10-20% of spandex fiber and 5-12% of bamboo fiber.
And the color fixing agent in the step b is butyl acetate cellulose.
And the antioxidant in the step b is polyvinyl chloride.
The mildew preventive in the step b is methyl paraben.
The dyeing system in the step c comprises a base, a dye vat with a taking and placing opening at the upper part is fixed on the base through supporting legs, a plurality of electric heating pipes are arranged on the side part of the dye vat, a mounting frame is fixed on the base, a lifting seat is arranged on the mounting frame, the lifting seat is connected with a lifting structure capable of driving the lifting seat to move up and down, a placing plate used for placing the fabric is fixed on the lifting seat through a connecting rod, a plurality of through holes are formed in the placing plate, and a stirring structure used for assisting stirring is further arranged on the base.
The working principle of the dyeing system is as follows: put the surface fabric on placing the board, drive the seat that goes up and down through elevation structure and reciprocate, the seat that goes up and down drives the connecting rod and reciprocates, and the connecting rod drives and places the board and reciprocate, makes the surface fabric be located the dye vat, makes the dye liquor in the dye vat better flow through stirring structure to can realize the dyeing operation of surface fabric, it is convenient to dye.
The material of the placing plate is stainless steel.
The lifting structure comprises an air cylinder, a guide rail and a sliding block, the guide rail is vertically fixed on a mounting frame, the sliding block is arranged on the guide rail, the air cylinder is fixed on the mounting frame, a piston rod of the air cylinder vertically faces upwards, the end part of a piston rod of the air cylinder is connected with the sliding block, and the lifting seat is connected with the sliding block through a connecting spring.
When the lifting seat needs to move up and down, the piston rod of the control cylinder moves up and down, the piston rod of the cylinder drives the sliding block to move up and down along the guide rail, and the sliding block drives the lifting seat to move up and down, so that the lifting seat can move up and down.
As another kind of condition, elevation structure includes servo motor, gear, rack, guide rail and slider, and the guide rail is vertical to be fixed on the mounting bracket, and the slider setting is on the guide rail, and the rack is vertical to be fixed on the mounting bracket, and rack and guide rail are parallel to each other, and servo motor fixes on the slider, and servo motor's output shaft level sets up, and the gear is fixed at servo motor's output shaft tip, and the gear meshes with the rack mutually, and the lift seat links to each other through connecting spring and slider.
When the lifting seat needs to move up and down, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the gear to rotate, the gear is gradually meshed with the rack to enable the sliding block to move up and down along the guide rail, and the sliding block drives the lifting seat to move up and down, so that the lifting seat can move up and down.
The stirring structure comprises a rotating rod and a stirring paddle, the rotating rod is vertically arranged on the base, the upper end of the rotating rod extends into the dye vat and is connected with the stirring paddle, and the lower end of the rotating rod is connected with a power component capable of driving the rotating power component to rotate.
When the stirring paddle needs to be rotated, the rotating rod is driven to rotate through the power assembly, and the rotating rod drives the stirring paddle to rotate, so that the stirring paddle can be rotated.
The power assembly comprises a power motor, a driving wheel and a driven wheel, the power motor is fixed on the base, an output shaft of the power motor vertically faces upwards, the driving wheel is fixed at the end part of the output shaft of the power motor, the driven wheel is fixed at the lower end of the rotating rod, and the driving wheel is meshed with the driven wheel.
When the rotating rod needs to be rotated, the output shaft of the power motor is controlled to rotate, the output shaft of the power motor drives the driving wheel to rotate, the driving wheel drives the driven wheel to rotate, and the driven wheel drives the rotating rod to rotate, so that the rotating rod can be rotated.
One end of the dye vat is provided with a feeding port, a first electromagnetic valve is arranged at the feeding port, the other end of the dye vat is provided with a discharge port, and a second electromagnetic valve is arranged at the discharge port.
And the base is provided with a conveying device capable of conveying dye liquor to the dye vat.
By adopting the structure, the dye liquor can be conveyed into the dye vat through the conveying device.
The conveying device comprises a configuration barrel, a separating guide disc, a support ring, an upper stirring shaft and a lower stirring shaft, the configuration barrel is arranged on a base and comprises an upper barrel body, a middle barrel body and a lower barrel body, the middle barrel body is fixed on the base through a support, the upper part of the upper barrel body is connected with the upper part of the middle barrel body, the upper barrel body can axially extend and retract along the upper barrel body, the upper barrel body is connected with a driving mechanism I capable of enabling the upper barrel body to move up and down, an input port is further formed in the upper barrel body, a solenoid valve III is arranged at the input port, the lower barrel body is connected with the lower part of the middle barrel body, the lower barrel body can axially extend and retract along the lower barrel body, the lower barrel body is connected with a driving mechanism II capable of enabling the lower barrel body to move up and down, an output port is further formed in the lower barrel body, the output, separate the guiding plate and rotate and set up barrel department in, separate the guiding plate and can drive its pivoted driving motor with one and link to each other, it has the recess that is fan-shaped to separate on the guiding plate, the groove has a plurality of water conservancy diversion holes, go up the (mixing) shaft and the equal level setting of lower (mixing) shaft is in well barrel, it is located and separates the guiding plate top to go up the (mixing) shaft, it stretches out well barrel and links to each other with step motor one to go up (mixing) shaft one end, it links to each other with being spiral agitator blade one to go up the (mixing) shaft other end, the (mixing) shaft is located and separates the guiding plate below down, the lower (mixing) shaft one end is stretched out.
By adopting the structure, the upper barrel body is driven to move up and down through the first driving mechanism, dye liquor at the upper barrel body is pushed to the lower barrel body, the output shaft of the driving motor is controlled to rotate, the output shaft of the driving motor drives the separation flow guide disc to rotate, and the flow guide holes at the separation flow guide disc guide the liquid flow flowing downwards at the upper barrel body so as to flow to all parts of the lower barrel body; meanwhile, the lower barrel body is moved up and down through the second driving mechanism, dye liquor at the lower barrel body is pushed to the upper barrel body, the output shaft of the driving motor is controlled to rotate, the output shaft of the driving motor drives the separation guide disc to rotate, and guide holes at the separation guide disc guide the liquid flow flowing upwards at the lower barrel body to flow to all parts of the upper barrel body; controlling the output shaft of the first stepping motor to rotate, driving the upper stirring shaft to rotate by the output shaft of the first stepping motor, driving the first stirring sheet to rotate by the upper stirring shaft, controlling the output shaft of the second stepping motor to rotate, driving the lower stirring shaft to rotate by the output shaft of the second stepping motor, and driving the second stirring sheet to rotate by the lower stirring shaft; under the combined action of the upper barrel body, the lower barrel body, the separating guide disc, the first stirring sheet and the second stirring sheet, the dye liquor in the preparation barrel can be uniformly stirred, and the stirring effect is good.
And a plurality of auxiliary sheets are fixed on the two side surfaces of the separation flow guide disc and are distributed unevenly.
By adopting the structure, the auxiliary stirring can be carried out on the dye liquor through the auxiliary piece.
The section of the auxiliary sheet is triangular.
The first driving mechanism comprises a first stand column, a first push rod motor, a first guide rod, a first guide sleeve, a first iron sheet, a first electromagnet, a first vibration motor and a first driving plate, the first stand column is fixed on the base, the first guide rod is vertically fixed on the first stand column, the first guide sleeve is arranged on the first guide rod, the first push rod motor is fixed on the first stand column, a push rod of the first push rod motor vertically upwards is connected with the first guide sleeve, the first driving plate is connected with the first guide sleeve through a first spring, the first electromagnet is fixed on the first driving plate, the first iron sheet is fixed at the top of the upper barrel body, the first iron sheet can abut against the first electromagnet, and the first vibration motor is fixed on the first driving.
When the upper barrel body needs to move up and down, the first iron sheet is sucked by the first electromagnet, the push rod of the first push rod motor is controlled to move up and down, the first guide sleeve is driven by the push rod of the first push rod motor to move up and down along the first guide rod, the first guide sleeve drives the first drive plate to move up and down through the spring, the first drive plate drives the upper barrel body to move up and down, the lower barrel body can move up and down passively, and meanwhile, the upper barrel body vibrates up and down in a small amplitude through the first vibration.
The driving mechanism II comprises a second stand column, a second push rod motor, a second guide rod, a second guide sleeve, a second iron sheet, a second electromagnet, a second vibration motor and a second driving plate, the second stand column is fixed on the base, the second guide rod is vertically fixed on the second stand column, the second guide sleeve is arranged on the second guide rod, the second push rod motor is fixed on the second stand column, a push rod of the second push rod motor faces downwards vertically, the end portion of the push rod of the second push rod motor is connected with the second guide sleeve, the second driving plate is connected with the second guide sleeve through a second spring, the second electromagnet is fixed on the second driving plate, the second iron sheet is fixed at the bottom of the lower barrel body, the second iron sheet can abut against the.
When the lower barrel body needs to move up and down, the second iron sheet is sucked by the second electromagnet, the push rod of the second push rod motor is controlled to move up and down, the second guide sleeve is driven by the push rod of the second push rod motor to move up and down along the second guide rod, the second guide sleeve drives the second drive plate to move up and down through the second spring, the second drive plate drives the lower barrel body to move up and down, the upper barrel body can move up and down passively, and meanwhile, the lower barrel body vibrates up and down in a small amplitude through the second vibration motor.
The base is further fixedly provided with a controller, and the driving motor, the first push rod motor and the second push rod motor are all connected with the controller through circuits.
By adopting the structure, the controller can control the driving motor, the first push rod motor and the second push rod motor to act, and the intelligent degree is high.
Compared with the prior art, the invention has the advantages that: the linen fiber, the cotton fiber, the spandex fiber and the bamboo fiber are blended, so that the fabric has the characteristics of the four fibers, meanwhile, the color fixing agent, the antioxidant and the mildew preventive are added in the dyeing process, so that the fabric has good oxidation resistance and mildew resistance, and the product is high in functionality.
Drawings
Fig. 1 is a schematic plan view of a dyeing system.
Fig. 2 is a schematic plan view of a conveying device in the dyeing system.
In the figure, 1, a base; 2. supporting legs; 3. a dye vat; 3a, a feed inlet; 3b, a drain opening; 4. a stirring paddle; 5. rotating the rod; 6. a driven wheel; 7. a power motor; 8. a driving wheel; 9. a second electromagnetic valve; 11. a mounting frame; 12. a cylinder; 13. placing the plate; 14. a connecting rod; 15. a guide rail; 16. a slider; 17. a connecting spring; 18. a lifting seat; 19. a first electromagnetic valve; 20. a second guide rod; 21. a second guide sleeve; 22. a second vibration motor; 23. a second driving plate; 24. a delivery pipe; 25. a delivery pump; 26. a fourth electromagnetic valve; 27. a return spring; 28. a support ring; 29. a controller; 31. a second stirring sheet; 32. a lower stirring shaft; 33. a second stepping motor; 34. a first stepping motor; 35. an upper stirring shaft; 36. stirring a first stirring sheet; 37. a push rod motor I; 38. a first upright post; 39. a first driving plate; 40. a first guide sleeve; 41. a first guide rod; 42. a first spring; 43. a first vibration motor; 44. an electromagnet I; 45. a first iron sheet; 46. a third electromagnetic valve; 47. configuring a barrel; 47a, an upper barrel body; 47b, a middle barrel body; 47c, a lower barrel body; 48. a drive motor; 49. separating the diversion disks; 49a, a flow guide hole; 51. a push rod motor II; 52. a second upright post; 53. a second iron sheet; 54. an electromagnet II; 55. and a second spring.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
The manufacturing method of the cotton-flax blended fabric comprises the following steps:
a. blending four raw materials of flax fiber, cotton fiber, spandex fiber and bamboo fiber to obtain blended fabric;
b. weighing 6-14 parts of natural plant pigment, 2-5 parts of alcohol, 1-3 parts of color fixing agent, 0.5-1.5 parts of antioxidant, 1-3 parts of mildew preventive and 30-50 parts of water according to parts by weight, putting into a preparation barrel of a dyeing system, and uniformly stirring to prepare a dyeing agent; in the embodiment, 9 parts of natural plant pigment, 3 parts of alcohol, 2 parts of color fixing agent, 1 part of antioxidant, 2 parts of mildew preventive and 40 parts of water are weighed according to parts by weight and put into a preparation barrel of a dyeing system, and the mixture is uniformly stirred at the stirring speed of 150rpm to prepare a dyeing agent; the natural plant pigment adopts the existing products which can be bought in the market;
c. putting the blended fabric into a dye vat of a dyeing system, wherein the dyeing time is 20-40min, and the dyeing temperature is 60-90 ℃; in the embodiment, the blended fabric is placed into a dye vat of a dyeing system, the dyeing time is 25min, and the dyeing temperature is 70 ℃;
d. putting the dyed blended fabric into an oven, and drying for 15-35min at the temperature of 30-40 ℃; in the embodiment, the dyed blended fabric is put into an oven, the drying time is 30min, and the drying temperature is 35 ℃;
e. putting the dried blended fabric into a cleaning machine, and rinsing for 4-8 min; in the embodiment, the dried blended fabric is put into a cleaning machine, and the rinsing time is 5 min;
f. taking out the rinsed blended fabric, naturally drying, wherein the drying temperature is 15-35 ℃, and obtaining the finished cotton-linen blended fabric; in this embodiment, the rinsed blended fabric is taken out, naturally dried, and dried at 20 ℃, so as to obtain the finished product of the cotton-hemp blended fabric.
By adopting the method, the linen fiber, the cotton fiber, the spandex fiber and the bamboo fiber are blended, so that the fabric has the characteristics of the four fibers, and meanwhile, the color fixing agent, the antioxidant and the mildew preventive are added in the dyeing process, so that the fabric has better oxidation resistance and mildew resistance, and the product has strong functionality.
The mass percentage of various fibers in the blended fabric in the step a is as follows: 30-50% of flax fiber, 20-35% of cotton fiber, 10-20% of spandex fiber and 5-12% of bamboo fiber.
In this embodiment, the mass percentages of the various fibers in the step a in the blended fabric are as follows: 45% of flax fiber, 30% of cotton fiber, 15% of spandex fiber and 10% of bamboo fiber; of course, according to the actual situation, the scheme can also be adopted, and the mass percentage of the various fibers in the step a in the blended fabric is as follows: 48% of flax fiber, 32% of cotton fiber, 14% of spandex fiber and 6% of bamboo fiber.
And the color fixing agent in the step b is butyl acetate cellulose.
The antioxidant in step b is polyvinyl chloride.
The mildew preventive in the step b is methyl paraben.
As shown in fig. 1-2, the dyeing system in step c includes a base 1, a dye vat 3 with a pick-and-place opening at the upper part is fixed on the base 1 through a supporting leg 2, and a plurality of electric heating pipes are arranged at the side part of the dye vat 3, in this embodiment, the number of the electric heating pipes is ten; a mounting frame 11 is fixed on the base 1, and in the embodiment, the mounting frame 11 is fixed on the base 1 in a welding manner; a lifting seat 18 is arranged on the mounting rack 11, the lifting seat 18 is connected with a lifting structure capable of driving the lifting seat to move up and down, a placing plate 13 for placing fabrics is fixed on the lifting seat 18 through a connecting rod 14, a plurality of through holes are formed in the placing plate 13, and in the embodiment, the number of the through holes is sixty; the base 1 is also provided with a stirring structure for assisting in stirring.
The material of the placing plate 13 is stainless steel.
The lifting structure comprises a cylinder 12, a guide rail 15 and a slider 16, wherein the guide rail 15 is vertically fixed on the mounting frame 11, and in the embodiment, the guide rail 15 is vertically fixed on the mounting frame 11 in a bolt connection manner; the slide block 16 is arranged on the guide rail 15, the cylinder 12 is fixed on the mounting frame 11, and in the embodiment, the cylinder 12 is fixed on the mounting frame 11 through a bolt connection mode; the piston rod of the cylinder 12 is vertically upward, the end part of the piston rod of the cylinder 12 is connected with the sliding block 16, and the lifting seat 18 is connected with the sliding block 16 through a connecting spring 17.
Of course, according to the actual situation, this solution may also be adopted, where the lifting structure includes a servo motor, a gear, a rack, a guide rail 15 and a slider 16, the guide rail 15 is vertically fixed on the mounting frame 11, and in this embodiment, the guide rail 15 is vertically fixed on the mounting frame 11 by means of a bolt connection; the slide block 16 is arranged on the guide rail 15, and the rack is vertically fixed on the mounting frame 11, in this embodiment, the rack is vertically fixed on the mounting frame 11 through a bolt connection manner; the rack is parallel to the guide rail 15, and the servo motor is fixed on the sliding block 16, in the embodiment, the servo motor is fixed on the sliding block 16 in a bolt connection mode; the output shaft of the servo motor is horizontally arranged, the gear is fixed at the end part of the output shaft of the servo motor and meshed with the rack, and the lifting seat 18 is connected with the sliding block 16 through a connecting spring 17.
The stirring structure comprises a rotating rod 5 and a stirring paddle 4, the rotating rod 5 is vertically arranged on the base 1, the upper end of the rotating rod 5 extends into the dye vat 3 and is connected with the stirring paddle 4, and the lower end of the rotating rod 5 is connected with a power component capable of driving the rotating rod 5 to rotate.
The power assembly comprises a power motor 7, a driving wheel 8 and a driven wheel 6, wherein the power motor 7 is fixed on the base 1, and in the embodiment, the power motor 7 is fixed on the base 1 in a bolt connection mode; the output shaft of the power motor 7 is vertically upward, the driving wheel 8 is fixed at the end part of the output shaft of the power motor 7, the driven wheel 6 is fixed at the lower end of the rotating rod 5, and the driving wheel 8 is meshed with the driven wheel 6.
One end of the dye vat 3 is provided with a feed inlet 3a, a first electromagnetic valve 19 is arranged at the feed inlet 3a, the other end of the dye vat 3 is provided with a drain outlet 3b, and a second electromagnetic valve 9 is arranged at the drain outlet 3 b.
A conveying device capable of conveying dye liquor to the dye vat 3 is arranged on the base 1; with this configuration, the dye liquor can be transported into the dye vat 3 by the transport device.
The conveying device comprises a configuration barrel 47, a separating guide disc 49, a support ring 28, an upper stirring shaft 35 and a lower stirring shaft 32, the configuration barrel 47 is arranged on the base 1, the configuration barrel 47 comprises an upper barrel body 47a, a middle barrel body 47b and a lower barrel body 47c, the middle barrel body 47b is fixed on the base 1 through a support, the upper barrel body 47a is connected with the upper part of the middle barrel body 47b, the upper barrel body 47a can axially extend and retract along the upper barrel body, the upper barrel body 47a is connected with a driving mechanism I capable of enabling the upper barrel body to move up and down, the upper barrel body 47a is also provided with an input port, the input port is provided with a solenoid valve III 46, the lower barrel body 47c is connected with the lower part of the middle barrel body 47b, the lower barrel body 47c can axially extend and retract along the lower barrel body 47c is connected with a driving mechanism II capable of enabling the lower barrel body to move up and down, the lower barrel body 47, the delivery pipe 24 is provided with a delivery pump 25, the support ring 28 is fixed on the base 1 through a return spring 27, the support ring 28 abuts against the lower barrel 47c, the partition deflector 49 is rotatably arranged at the middle barrel 47b, the partition deflector 49 is connected with a driving motor 48 capable of driving the partition deflector 49 to rotate, and in the embodiment, the driving motor 48 is connected with the middle barrel 47b through a link rod; the partition diversion disc 49 is provided with a fan-shaped groove, the groove is provided with a plurality of diversion holes 49a, and in the embodiment, the number of the diversion holes 49a is ten; the upper stirring shaft 35 and the lower stirring shaft 32 are horizontally arranged in the middle barrel body 47b, the upper stirring shaft 35 is positioned above the separation flow guide disc 49, one end of the upper stirring shaft 35 extends out of the middle barrel body 47b and is connected with the first stepping motor 34, the other end of the upper stirring shaft 35 is connected with the first spiral stirring sheet 36, the lower stirring shaft 32 is positioned below the separation flow guide disc 49, one end of the lower stirring shaft 32 extends out of the middle barrel body 47b and is connected with the second stepping motor 33, and the other end of the lower stirring shaft 32 is connected with the second spiral stirring sheet 31; by adopting the structure, the first iron sheet 45 is sucked by the first electromagnet 44, the first push rod of the first push rod motor 37 is controlled to drive the first guide sleeve 40 to move up and down along the first guide rod 41, the first guide sleeve 40 drives the first drive plate 39 to move up and down through the first spring 42, the first drive plate 39 drives the upper barrel body 47a to move up and down, the lower barrel body 47c can move up and down passively, meanwhile, the first vibration motor 43 enables the upper barrel body 47a to vibrate up and down in a small amplitude, dye liquor at the upper barrel body 47a is pushed to the lower barrel body 47c, an output shaft of the drive motor 48 is controlled to drive the separation guide disc 49 to rotate, and the guide hole 49a at the separation guide disc 49 guides liquid flow flowing downwards at the upper barrel body 47a to flow to all parts of the lower barrel body 47 c; meanwhile, the second iron sheet 53 is sucked by the second electromagnet 54, the second push rod of the second push rod motor 51 is controlled to drive the second guide sleeve 21 to move up and down along the second guide rod 20, the second guide sleeve 21 drives the second drive plate 23 to move up and down through the second spring 55, the second drive plate 23 drives the lower barrel body 47c to move up and down, the upper barrel body 47a can passively move up and down, meanwhile, the lower barrel body 47c is vibrated up and down in small amplitude through the second vibration motor 22, dye liquor at the lower barrel body 47c is pushed to the upper barrel body 47a, an output shaft of the drive motor 48 is controlled to drive the separating guide disc 49 to rotate, and the guide hole 49a at the separating guide disc 49 guides liquid flow flowing upwards at the lower barrel body 47c to flow to each part of the upper barrel body 47 a; controlling an output shaft of a first stepping motor 34 to drive an upper stirring shaft 35 to rotate, controlling the upper stirring shaft 35 to drive a first stirring sheet 36 to rotate, controlling an output shaft of a second stepping motor 33 to drive a lower stirring shaft 32 to rotate, and controlling the lower stirring shaft 32 to drive a second stirring sheet 31 to rotate; under the combined action of the upper barrel body 47a, the lower barrel body 47c, the separating guide disc 49, the first stirring sheet 36 and the second stirring sheet 31, the dye liquor in the preparation barrel 47 can be uniformly stirred, and the stirring effect is good.
A plurality of auxiliary pieces are fixed on two side surfaces of the separation flow guide disc 49, and in the embodiment, the number of the auxiliary pieces is twenty; and the auxiliary pieces are distributed unevenly; by adopting the structure, the auxiliary stirring can be carried out on the dye liquor through the auxiliary piece; the section of the auxiliary sheet is triangular.
The first driving mechanism comprises a first upright post 38, a first push rod motor 37, a first guide rod 41, a first guide sleeve 40, a first iron sheet 45, a first electromagnet 44, a first vibration motor 43 and a first driving plate 39, wherein the first upright post 38 is fixed on the base 1, and in the embodiment, the first upright post 38 is fixed on the base 1 in a welding mode; the first guide rod 41 is vertically fixed on the first upright post 38, and in the embodiment, the first guide rod 41 is vertically fixed on the first upright post 38 in a bolt connection mode; the guide sleeve I40 is arranged on the guide rod I41, and the push rod motor I37 is fixed on the upright post I38; the push rod of the push rod motor I37 is vertically upward, the end part of the push rod motor I37 is connected with the guide sleeve I40, the drive plate I39 is connected with the guide sleeve I40 through a spring I42, the electromagnet I44 is fixed on the drive plate I39, the iron sheet I45 is fixed at the top of the upper barrel body 47a, the iron sheet I45 can abut against the electromagnet I44, and the vibration motor I43 is fixed on the drive plate I39; in the present embodiment, the first vibration motor 43 is fixed to the first drive plate 39 by means of bolts.
The second driving mechanism comprises a second upright post 52, a second push rod motor 51, a second guide rod 20, a second guide sleeve 21, a second iron sheet 53, a second electromagnet 54, a second vibration motor 22 and a second driving plate 23, wherein the second upright post 52 is fixed on the base 1, and in the embodiment, the second upright post 52 is fixed on the base 1 in a welding manner; the second guide rod 20 is vertically fixed on the second upright post 52, and in the embodiment, the second guide rod 20 is vertically fixed on the second upright post 52 in a bolt connection mode; the second guide sleeve 21 is arranged on the second guide rod 20, and the second push rod motor 51 is fixed on the second upright post 52, and in the embodiment, the second push rod motor 51 is fixed on the second upright post 52 in a bolt connection mode; the push rod of the push rod motor II 51 is downward vertically, the end part of the push rod motor II 51 is connected with the guide sleeve II 21, the drive plate II 23 is connected with the guide sleeve II 21 through a spring II 55, the electromagnet II 54 is fixed on the drive plate II 23, the iron sheet II 53 is fixed at the bottom of the lower barrel body 47c, the iron sheet II 53 can abut against the electromagnet II 54, and the vibration motor II 22 is fixed on the drive plate II 23; in the embodiment, the second vibration motor 22 is fixed on the second driving plate 23 by means of bolt connection.
The base 1 is also fixed with a controller 29, and the driving motor 48, the first push rod motor 37 and the second push rod motor 51 are all connected with the controller 29 through circuits; in this embodiment, the controller 29 is a commercially available single chip microcomputer, and the program for controlling the motor by the single chip microcomputer is present and does not need to be edited again; with the structure, the controller 29 can control the driving motor 48, the first push rod motor 37 and the second push rod motor 51 to act, and the intelligent degree is high.
The working principle of the dyeing system is as follows: put the surface fabric on placing board 13, the piston rod of control cylinder 12 drives slider 16 and reciprocates along guide rail 15, slider 16 drives lift seat 18 and reciprocates, lift seat 18 drives connecting rod 14 and reciprocates, connecting rod 14 drives and places board 13 and reciprocates, make the surface fabric be located dye vat 3, the output shaft of control motor power 7 drives action wheel 8 and rotates, action wheel 8 drives from driving wheel 6 and rotates, drive dwang 5 from driving wheel 6 and rotate, dwang 5 drives stirring rake 4 and rotates, thereby can realize the dyeing operation of surface fabric, it is convenient to dye.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (9)

1. The manufacturing method of the cotton-flax blended fabric is characterized by comprising the following steps of:
a. blending four raw materials of flax fiber, cotton fiber, spandex fiber and bamboo fiber to obtain blended fabric;
b. weighing 6-14 parts of natural plant pigment, 2-5 parts of alcohol, 1-3 parts of color fixing agent, 0.5-1.5 parts of antioxidant, 1-3 parts of mildew preventive and 30-50 parts of water according to parts by weight, putting into a preparation barrel of a dyeing system, and uniformly stirring to prepare a dyeing agent;
c. putting the blended fabric into a dye vat of a dyeing system, wherein the dyeing time is 20-40min, and the dyeing temperature is 60-90 ℃;
d. putting the dyed blended fabric into an oven, and drying for 15-35min at the temperature of 30-40 ℃;
e. putting the dried blended fabric into a cleaning machine, and rinsing for 4-8 min;
f. taking out the rinsed blended fabric, naturally drying, wherein the drying temperature is 15-35 ℃, and obtaining the finished cotton-linen blended fabric;
the dyeing system in the step c comprises a base, a dye vat with a taking and placing opening at the upper part is fixed on the base through supporting legs, a plurality of electric heating pipes are arranged at the side part of the dye vat, a mounting frame is fixed on the base, a lifting seat is arranged on the mounting frame, the lifting seat is connected with a lifting structure capable of driving the lifting seat to move up and down, a placing plate for placing fabrics is fixed on the lifting seat through a connecting rod, a plurality of through holes are formed in the placing plate, and a stirring structure for assisting stirring is further arranged on the base; the base is provided with a conveying device capable of conveying dye liquor to the dye vat; the conveying device comprises a configuration barrel, a separating guide disc, a support ring, an upper stirring shaft and a lower stirring shaft, the configuration barrel is arranged on a base and comprises an upper barrel body, a middle barrel body and a lower barrel body, the middle barrel body is fixed on the base through a support, the upper part of the upper barrel body is connected with the upper part of the middle barrel body, the upper barrel body can axially extend and retract along the upper barrel body, the upper barrel body is connected with a driving mechanism I capable of enabling the upper barrel body to move up and down, an input port is further formed in the upper barrel body, a solenoid valve III is arranged at the input port, the lower barrel body is connected with the lower part of the middle barrel body, the lower barrel body can axially extend and retract along the lower barrel body, the lower barrel body is connected with a driving mechanism II capable of enabling the lower barrel body to move up and down, an output port is further formed in the lower barrel body, the output, the separating flow guide disc is rotatably arranged at the middle barrel body and is connected with a driving motor capable of driving the separating flow guide disc to rotate, a fan-shaped groove is formed in the separating flow guide disc, a plurality of flow guide holes are formed in the groove, the upper stirring shaft and the lower stirring shaft are horizontally arranged in the middle barrel body, the upper stirring shaft is positioned above the separating flow guide disc, one end of the upper stirring shaft extends out of the middle barrel body and is connected with the first stepping motor, the other end of the upper stirring shaft is connected with the first spiral stirring sheet, the lower stirring shaft is positioned below the separating flow guide disc, one end of the lower stirring shaft extends out of the middle barrel body and is connected with the second stepping motor, and the other end of the lower stirring; a plurality of auxiliary pieces are fixed on two side surfaces of the separation flow guide disc and are distributed unevenly; the section of the auxiliary sheet is triangular.
2. The method for manufacturing the cotton and hemp blended fabric according to claim 1, wherein the mass percentage of the various fibers in the step a in the blended fabric is as follows: 30-50% of flax fiber, 20-35% of cotton fiber, 10-20% of spandex fiber and 5-12% of bamboo fiber.
3. The method for manufacturing the cotton and linen blended fabric according to claim 1, wherein the color fixing agent in the step b is butyl acetate cellulose.
4. The method for manufacturing the cotton and linen blended fabric according to claim 1, wherein the antioxidant in the step b is polyvinyl chloride.
5. The method for manufacturing the cotton and linen blended fabric according to claim 1, wherein the mildew preventive in the step b is methyl paraben.
6. The method for manufacturing the cotton and linen blended fabric according to claim 1, wherein the placing plate is made of stainless steel.
7. The manufacturing method of the cotton and linen blended fabric according to claim 1, wherein the lifting structure comprises a cylinder, a guide rail and a slider, the guide rail is vertically fixed on the mounting frame, the slider is arranged on the guide rail, the cylinder is fixed on the mounting frame, a piston rod of the cylinder is vertically upward, the end part of a piston rod of the cylinder is connected with the slider, and the lifting seat is connected with the slider through a connecting spring.
8. The manufacturing method of the cotton and linen blended fabric according to claim 1, wherein the stirring structure comprises a rotating rod and a stirring paddle, the rotating rod is vertically arranged on the base, the upper end of the rotating rod extends into the dye vat to be connected with the stirring paddle, and the lower end of the rotating rod is connected with a power assembly capable of driving the rotating rod to rotate.
9. The manufacturing method of the cotton and linen blended fabric according to claim 8, wherein the power assembly comprises a power motor, a driving wheel and a driven wheel, the power motor is fixed on the base, an output shaft of the power motor is vertically upward, the driving wheel is fixed at the end part of the output shaft of the power motor, the driven wheel is fixed at the lower end of the rotating rod, and the driving wheel is meshed with the driven wheel.
CN201810170317.8A 2018-03-01 2018-03-01 Method for manufacturing cotton and linen blended fabric Active CN108486711B (en)

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CN108978072B (en) * 2018-09-07 2021-02-05 合肥佳粮机械科技有限公司 Dyeing and drying integrated production equipment for cashmere yarns
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CN114960077A (en) * 2022-07-14 2022-08-30 安徽迪惠新材料科技有限公司 Bio-based fiber fabric flame-retardant treatment equipment and treatment method
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CN105839408A (en) * 2016-05-15 2016-08-10 孙宁 Preparation method of bamboo fiber-cotton and ramie blended fabric
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