CN108481529B - Device for producing corrugated texture decoration and corrugated brick thereof - Google Patents

Device for producing corrugated texture decoration and corrugated brick thereof Download PDF

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Publication number
CN108481529B
CN108481529B CN201810254038.XA CN201810254038A CN108481529B CN 108481529 B CN108481529 B CN 108481529B CN 201810254038 A CN201810254038 A CN 201810254038A CN 108481529 B CN108481529 B CN 108481529B
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CN
China
Prior art keywords
glaze
bell jar
producing
knocking
texture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810254038.XA
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Chinese (zh)
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CN108481529A (en
Inventor
罗宏
周燕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Donghua Shengchang New Material Co ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
Original Assignee
Foshan Donghua Shengchang New Material Co ltd
Foshan Dongpeng Ceramic Co Ltd
Guangdong Dongpeng Holdings Co Ltd
Qingyuan Nafuna Ceramics Co Ltd
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Publication date
Application filed by Foshan Donghua Shengchang New Material Co ltd, Foshan Dongpeng Ceramic Co Ltd, Guangdong Dongpeng Holdings Co Ltd, Qingyuan Nafuna Ceramics Co Ltd filed Critical Foshan Donghua Shengchang New Material Co ltd
Priority to CN201810254038.XA priority Critical patent/CN108481529B/en
Publication of CN108481529A publication Critical patent/CN108481529A/en
Application granted granted Critical
Publication of CN108481529B publication Critical patent/CN108481529B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/047Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by pooring, e.g. curtain coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/089Using impacting tools

Abstract

An apparatus for producing a corrugated texture decoration and corrugated tiles thereof, comprising a bell jar glaze sprayer, a glaze conveyer belt and a corrugated generator; the bell jar glaze sprayer is arranged above the glaze conveyer belt; the ripple generator is arranged on one side of the non-glaze curtain of the bell jar glaze sprayer; the ripple generator comprises a fixed base, a knocking device and a driving motor; the bottom of the knocking device is arranged on the fixed base; the driving motor drives the knocking end of the knocking device to knock the slurry spraying bell jar of the bell jar glaze sprayer; the device for producing the ripple texture decoration has the advantages of simple structure, simple and convenient process control, random diversity, fineness, definition and strong third dimension, and the ripple texture effect is formed on the surface of the green brick.

Description

Device for producing corrugated texture decoration and corrugated brick thereof
Technical Field
The invention relates to the technical field of building ceramics, in particular to equipment for producing corrugated texture decoration and a corrugated brick thereof.
Background
In the field of ceramic tile preparation, two approaches are generally adopted for producing the decorative effect of the ripple texture on the tile surface, firstly, the ripple decorative effect is reflected by manufacturing a ripple mould and utilizing the mould texture, but the formed ripple texture is fixed and unchanged, lacks variability and appears very hard; and secondly, certain ripple textures are simulated by adopting various decoration means, such as silk screens, rollers, ink-jet and secondary cloth, but the three-dimensional effect is often lacking, if the first method and the second method are combined together, the ripple textures with certain three-dimensional effect can be obtained, the variability is still lacking, the ripple textures are single in decoration, the process is more complex, and higher matching degree is required, so that the production and preparation cost is greatly increased.
Disclosure of Invention
The invention aims to provide equipment for producing corrugated texture decoration, which has a simple structure and simple process control, and has the corrugated texture effect formed on the surface of a green brick, and the equipment is random, various, fine, clear and strong in stereoscopic impression.
To achieve the purpose, the invention adopts the following technical scheme:
an apparatus for producing a ripple grain finish comprising a bell jar glaze applicator, a glaze conveyor belt, and a ripple generator; the bell jar glaze sprayer is arranged above the glaze conveyer belt; the ripple generator is arranged on one side of the non-glaze curtain of the bell jar glaze sprayer; the ripple generator comprises a fixed base, a knocking device and a driving motor; the bottom of the knocking device is arranged on the fixed base; the driving motor drives the knocking end of the knocking device to knock the slurry spraying bell jar of the bell jar glaze sprayer.
Further, the brick blank identification device also comprises a regulating and controlling device, wherein the regulating and controlling device comprises a brick blank identification electric eye and a retarder; the green brick identification electric eye is arranged above the glaze conveyer belt and is positioned in front of the bell jar glaze sprayer; the green brick identification electric eye is connected with the retarder; the delay controls the interval time of reciprocating tapping of the tapping device.
Further stated, the said knocking device includes knocking hammer, rotary table, main shaft of rotary table and rotary table fulcrum shaft; the bottom of the supporting rod of the knocking hammer is hinged to the fixed base, and a rod body of the supporting rod is provided with a limit groove; the turntable main shaft is vertically positioned at the center of the turntable, and the driving motor drives the turntable to rotate by driving the turntable main shaft to rotate; one end of the rotary table fulcrum shaft is connected to the eccentric position of the rotary table, the other end of the rotary table fulcrum shaft is clamped in the limiting groove, and the rotary table fulcrum shaft rotates to drive the knocking hammer to swing.
Further stated, the said limit slot is a strip-shaped structure extending along the direction of both ends of the said support bar.
Further stated, the length of the limit groove is greater than or equal to the diameter of the turntable.
Further stated, the inner side surface of the limit groove is provided with a silica gel ring.
Further, the end of the turntable fulcrum shaft, which is clamped with the limiting groove, is provided with a groove, and the supporting rod is embedded in the groove.
Further stated, the support bar of the knocking hammer is inclined to one end of the slurry spraying bell of the bell jar glaze sprayer.
Further stated, the contact surface of the hammer head of the knocking hammer and the glaze spraying bell jar is provided with a silica gel pad.
A corrugated tile prepared by a glazing process using equipment for producing a corrugated grain finish.
The invention has the beneficial effects that: the method is characterized in that a ripple generator is arranged on one side of a non-glaze curtain of a bell jar glaze spraying device, a knocking device of the ripple generator is utilized to knock the slurry spraying bell jar, so that the bell jar glaze spraying device forms a glaze curtain with ripples when glaze slurry flows downwards from the slurry spraying bell jar due to the knocking vibration effect of the knocking device on the slurry spraying bell jar in the glaze spraying process, the glaze layer formed on the surface of a green brick can form an effective ripple texture effect, the ripple size, shape and various combination effects of ripples of the green brick glaze layer can be effectively adjusted and changed through adjusting the rotating speed, power, knocking frequency, knocking position, conveying speed of a glaze conveying belt and the like of a driving motor, the ripple texture decoration effect of random uneven distribution is generated, the ripple texture is random, fine and clear, the three-dimensional effect is strong, the structure is simple, the regulating process is simple, the regulating mode is simple, and the popularization value is good.
Drawings
FIG. 1 is a schematic diagram of an apparatus for producing a moire texture decoration according to one embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of a ripple generator of one embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a corrugated tile according to one embodiment of the present invention;
FIG. 4 is a top view of a corrugated tile of a one-tap combination in accordance with one embodiment of the invention;
FIG. 5 is a top view of a corrugated tile of a multi-tap combination according to one embodiment of the invention;
wherein: the bell jar drenches glaze ware 1, drenches glaze bell jar 11, frit conveyer belt 2, ripple generator 3, unable adjustment base 31, rapping device 32, rapping end 320, rapping hammer 321, carousel 322, carousel main shaft 323, carousel pivot 324, bracing piece 4, spacing groove 41, adobe discernment electric eye 51, delay 52, adobe 6, has ripple glaze curtain 7, glaze layer 9, ripple brick 10.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1, an apparatus for producing a ripple texture decoration includes a bell jar enamel applicator 1, an enamel conveyor 2, and a ripple generator 3; the bell jar glaze sprayer 1 is arranged above the glaze conveyer belt 2; the ripple generator 3 is arranged on one side of the unglazed curtain of the bell jar glaze sprayer 1; the ripple generator 3 comprises a fixed base 31, a knocking device 32 and a driving motor; the bottom of the knocking device 32 is mounted on the fixed base 31; the driving motor drives the knocking end 320 of the knocking device 32 to knock the slurry spraying bell of the bell jar glaze sprayer 1.
The invention provides equipment for producing ripple texture decoration, which is characterized in that the ripple generator 3 is arranged on one side of a dry curtain of a bell jar glaze sprayer 1 through optimization and improvement on the existing traditional bell jar glaze spraying processing process line, a beating device 32 of the ripple generator 3 is utilized to beat a slurry spraying bell jar under the driving of a driving motor, so that the bell jar glaze sprayer 1 can beat the slurry spraying bell jar under the beating vibration action of the beating device 32 in the glaze spraying process, wherein the beating motion of the slurry spraying bell jar of the bell jar glaze sprayer 1 can be from top to bottom or from bottom to top, so that a glaze curtain 7 with ripple is formed when glaze slurry flows downwards from the glaze spraying bell jar, and an effective ripple texture effect can be formed on a glaze surface layer 9 formed on the surface of a green brick 6, and the conveyer belt 2 can be in a belt transmission or gear rack beating mode through adjusting the rotating speed, the beating power, the frequency, the position, the conveying speed of the glaze and the like of the conveyer belt 2; therefore, the size, shape and various combination effects of the corrugation of the glaze layer 9 of the green brick 6 are effectively regulated and changed, the random unevenly distributed corrugation texture decorative effect is generated, the corrugation textures are random and various, fine and clear, the stereoscopic impression is strong, the structure is simple, the process regulation is simple, the regulation mode is various, and the popularization value is good.
Further illustratively, the apparatus further comprises a regulating device, wherein the regulating device comprises a green brick identification electric eye 51 and a retarder 52; the green brick identification electric eye 51 is arranged above the glaze conveyer belt 2 and is positioned in front of the bell jar glaze sprayer 1; the green brick identification electric eye 51 is connected to the retarder 52; the delay 52 controls the interval of the reciprocating tapping of the tapping device 32. According to the distance between the green brick identification electric eye 51 and the glaze spraying glaze curtain and the conveying speed of the glaze conveying belt 2, when the green brick identification electric eye 51 detects the green brick 6 carried and conveyed by the glaze conveying belt 2, a delay signal is sent to the delay device 52, and the delay time and the time interval for the knocking device 32 to knock are controlled by the delay device 52, so that the condition that the knocking device 32 knocks the glaze spraying bell to form the glaze curtain with waves can be accurately distributed on the green brick 6 to be glazed, the effective ripple glaze can be effectively formed on the brick surface, and the condition that waste bricks are caused too early or too late is avoided.
Further illustratively, the striking device 32 includes a striking hammer 321, a rotary table 322, a rotary table spindle 323, and a rotary table fulcrum 324; the bottom of the supporting rod 4 of the knocking hammer 321 is hinged to the fixed base 31, and a limit groove 41 is formed in the rod body of the supporting rod 4; the turntable main shaft 323 is vertically positioned at the center of the turntable 322, and the driving motor drives the turntable 323 to rotate by driving the rotation of the turntable main shaft 323; one end of the turntable support shaft 324 is connected to the eccentric position of the turntable 322, the other end is clamped in the limiting groove 41, and the rotation of the turntable support shaft 324 drives the knocking hammer 321 to swing.
The knocking device 32 drives the turntable main shaft 323 to move by using the driving motor, so as to drive the turntable 322 to do circular motion; when the turntable 322 moves, the turntable support shaft 324 correspondingly moves upwards or downwards in a displacement manner, so that the support rod is driven to swing upwards or downwards, and the hammer head of the knocking hammer 32 effectively performs reciprocating knocking movement above the slurry spraying bell jar of the bell jar glaze sprayer 1; meanwhile, the turntable support shaft 324 can also effectively support and fix the support rod of the knocking hammer 321, and the knocking device 32 has simple structure, convenient operation and high stability.
Further, the limiting groove 41 is an elongated structure extending along two ends of the supporting rod 4. The limiting groove 41 is arranged to be of a strip-shaped structure, so that when the turntable fulcrum shaft 324 moves upwards or downwards in a displacement mode, the supporting rod is driven to move through the strip-shaped limiting groove 41, the swing angle of the supporting rod is further increased, knocking movement of the knocking device is controlled more effectively, simplicity and convenience are achieved, and various and rich ripple texture effects are formed.
Further, the length of the limiting groove 41 is equal to or greater than the diameter of the turntable 322. Since the maximum linear displacement distance of the turntable support shaft 324 is equal to or greater than the diameter of the turntable 322 and the length of the limit groove 41 is equal to or greater than the diameter of the turntable 322, the swing range of the support rod of the striking hammer 321 can be made as large as possible, thereby making the construction of the striking hammer more flexible.
Further, the inner surface of the limit groove 41 is provided with a silica gel ring. By arranging the silica gel ring to reduce the abrasion between the turntable support shaft 324 and the limiting groove 41, the situation of sliding and loosening caused by long-term motion friction is avoided, and the service life is prolonged.
Further, the end of the turntable support shaft 324, which is clamped with the limiting groove 41, is provided with a groove, and the support rod 4 is embedded in the groove. In the process that the turntable support shaft 324 is clamped in the limit groove 41 to effectively drive the support rod to effectively move, in order to avoid the situation that the turntable support shaft 324 is separated from the limit groove 41, the groove is formed, so that the support rod 4 is stably embedded in the groove, and the stability between the turntable support shaft and the support rod is improved.
Further, the support rod 4 of the knocking hammer 321 is inclined toward one end of the slurry shower bell of the bell jar glaze shower 1. Can shorten the time that the bracing piece was beaten reciprocally is favorable to strike hammer 321 carries out the combination of beating many times to drenching the glaze bell jar, forms more various ripple textures, and the structure is more firm moreover, and the precision is higher.
Further, a silica gel pad is arranged on the contact surface between the hammer head of the knocking hammer 321 and the glaze spraying bell jar. The silica gel pad is arranged to enable the knocking hammer 321 to be capable of reducing abrasion between the silica gel pad and the knocking bell jar in the process of reciprocating knocking movement of the glaze pouring bell jar, noise is reduced, and a good production environment is created.
A corrugated tile 10 prepared by a glazing process using equipment for producing a corrugated grain finish is shown in figures 3, 4 and 5.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.

Claims (10)

1. An apparatus for producing a moire texture decor, characterized by: comprises a bell jar glaze sprayer, a glaze conveyer belt and a ripple generator; the bell jar glaze sprayer is arranged above the glaze conveyer belt; the ripple generator is arranged on one side of the non-glaze curtain of the bell jar glaze sprayer; the ripple generator comprises a fixed base, a knocking device and a driving motor; the bottom of the knocking device is arranged on the fixed base; the driving motor drives the knocking end of the knocking device to knock the slurry spraying bell jar of the bell jar glaze sprayer.
2. An apparatus for producing a moire texture decor as claimed in claim 1, wherein: the green brick identification electric eye and the retarder are arranged on the green brick identification electric eye; the green brick identification electric eye is arranged above the glaze conveyer belt and is positioned in front of the bell jar glaze sprayer; the green brick identification electric eye is connected with the retarder; the delay controls the interval time of reciprocating tapping of the tapping device.
3. An apparatus for producing a moire texture decor as claimed in claim 1, wherein: the knocking device comprises a knocking hammer, a rotary table main shaft and a rotary table fulcrum shaft; the bottom of the supporting rod of the knocking hammer is hinged to the fixed base, and a rod body of the supporting rod is provided with a limit groove; the turntable main shaft is vertically positioned at the center of the turntable, and the driving motor drives the turntable to rotate by driving the turntable main shaft to rotate; one end of the rotary table fulcrum shaft is connected to the eccentric position of the rotary table, the other end of the rotary table fulcrum shaft is clamped in the limiting groove, and the rotary table fulcrum shaft rotates to drive the knocking hammer to swing.
4. An apparatus for producing a corrugated texture trim as defined in claim 3, wherein: the limiting grooves are of long-strip-shaped structures extending along the directions of the two ends of the supporting rods.
5. An apparatus for producing a moire texture decor as claimed in claim 4, wherein: the length of the limiting groove is greater than or equal to the diameter of the rotary table.
6. An apparatus for producing a moire texture decor as claimed in claim 4, wherein: and a silica gel ring is arranged on the inner side surface of the limiting groove.
7. An apparatus for producing a corrugated texture trim as defined in claim 3, wherein: the rotary table fulcrum shaft and the tail end of the limiting groove which are mutually clamped are provided with grooves, and the supporting rods are embedded in the grooves.
8. An apparatus for producing a corrugated texture trim as defined in claim 3, wherein: the supporting rod of the knocking hammer inclines to one end of a slurry spraying bell jar of the bell jar glaze sprayer.
9. An apparatus for producing a corrugated texture trim as defined in claim 3, wherein: and a silica gel pad is arranged on the contact surface of the hammer head of the knocking hammer and the glaze spraying bell jar.
10. A corrugated tile produced by a glazing process using the apparatus for producing a corrugated grain trim of any one of claims 1 to 9.
CN201810254038.XA 2018-03-26 2018-03-26 Device for producing corrugated texture decoration and corrugated brick thereof Active CN108481529B (en)

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CN201810254038.XA CN108481529B (en) 2018-03-26 2018-03-26 Device for producing corrugated texture decoration and corrugated brick thereof

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Application Number Priority Date Filing Date Title
CN201810254038.XA CN108481529B (en) 2018-03-26 2018-03-26 Device for producing corrugated texture decoration and corrugated brick thereof

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CN108481529B true CN108481529B (en) 2024-02-06

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* Cited by examiner, † Cited by third party
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CN109676768B (en) * 2019-02-28 2023-09-12 佛山市东鹏陶瓷有限公司 Material distribution system
CN110900802B (en) * 2019-12-05 2021-01-15 佛山市东鹏陶瓷有限公司 Equipment for producing annular texture decoration and texture brick thereof
CN113828037A (en) * 2020-10-26 2021-12-24 溆浦美皇环保科技有限公司 Sewage pretreatment equipment

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CN107433811A (en) * 2016-05-25 2017-12-05 卢培鑫 A kind of coining head, numerical control device and method for processing plastic material
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GB944706A (en) * 1959-09-28 1963-12-18 Wood Conversion Co Method of making a decorative tile and apparatus therefor
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CN1494473A (en) * 2001-03-02 2004-05-05 ղķ˹�������о����޹�˾ Method and apparatus for forming laminated sheet material by spattering
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CN208215617U (en) * 2018-03-26 2018-12-11 佛山市东鹏陶瓷有限公司 It is a kind of for generate raised grain decoration equipment and its corrugated brick

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