CN108458865A - Self-regulated arm performance test stand - Google Patents

Self-regulated arm performance test stand Download PDF

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Publication number
CN108458865A
CN108458865A CN201810314665.8A CN201810314665A CN108458865A CN 108458865 A CN108458865 A CN 108458865A CN 201810314665 A CN201810314665 A CN 201810314665A CN 108458865 A CN108458865 A CN 108458865A
Authority
CN
China
Prior art keywords
self
arm
regulated
displacement
lever
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201810314665.8A
Other languages
Chinese (zh)
Inventor
高培德
黄�俊
韩江潮
徐宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jingjiang Hengda Auto Parts Manufacturing Co Ltd
Original Assignee
Jingjiang Hengda Auto Parts Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jingjiang Hengda Auto Parts Manufacturing Co Ltd filed Critical Jingjiang Hengda Auto Parts Manufacturing Co Ltd
Priority to CN201810314665.8A priority Critical patent/CN108458865A/en
Publication of CN108458865A publication Critical patent/CN108458865A/en
Withdrawn legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Regulating Braking Force (AREA)
  • Braking Arrangements (AREA)

Abstract

The invention discloses a kind of self-regulated arm performance test stands comprising:Servo motor, shaft coupling, transmission shaft, lever arm, idler wheel, camshaft, first displacement sensor, holder, gas chamber, PLC controller, pressure gauge, booster jar, distribution box, compressed air line, displacement lever, self-regulated arm, second displacement sensor, and torsion sensor, the camshaft is mounted on its spline for self-regulated arm, the control arm of the self-regulated arm is on holder, the gas chamber is rack-mount, the shaft coupling is connected between servo motor and transmission shaft, the idler wheel is mounted on the end of lever arm, the camshaft clamping is between the rollers 27 and 28, first displacement sensor is located at the lower section of holder and gas chamber, the PLC controller is mounted on the lower section of distribution box, the booster jar is connected to the left side of distribution box.Self-regulated arm performance test stand can detect the self-regulated arm of different model.

Description

Self-regulated arm performance test stand
Technical field
The present invention is related in a kind of self-regulated arm performance test stand more particularly to a kind of self-regulated arm that can detect different model Self-regulated arm performance test stand.
Background technology
2017 Nian9Yue29 State Administration for Quality Supervision and Inspection and Quarantine and GB Committee joint publication GB7258-2017《It is motor-driven Vehicle safe and technical specification》And the formal implementation in 1 day January in 2018, standard 7.2.7 is secondary to be shown:In car, always Lorry of the quality more than 3500kg and special Operation Van (except lorry and special Operation Van with a11wheel drive function), total matter All running brakes of semitrailer of the amount more than 3500kg and all vehicle transport dangerous goods should equip brake clearance certainly Dynamic adjusting apparatus.Can the fast running of vehicle be slowed down rapidly at any time using vehicle and be stopped as prerequisite, and automobile is wanted Realize effective deceleration and parking, it is necessary to have reliable braking system.The core component of braking system is brake, self-regulated arm Effect be the gap automatically adjusted between brake drum and friction plate, the brake clearance kept constant ensures that brake safe is reliable, Therefore the property relationship of self-regulated arm is to traffic safety.This self-regulated arm test table can ensure the steady of product before brake dispatches from the factory It is qualitative.
Existing market upper brake manufacturing enterprise is the matching performance not to self-regulated arm and gas chamber before being attached on bridge It is detected, which results in the brake clearance that can not ensure that the brake that every has filled self-regulated arm can be kept constant, nothings Method ensures that self-regulated arm and gas chamber have a matching performance up to standard, this cannot also ensure that friction disc wear rear brake can be automatic Gap is compensated, it cannot be guaranteed that constant brake clearance.
Therefore, it is really necessary to design a kind of self-regulated arm performance test stand.
Invention content
Technical problem to be solved by the present invention lies in:A kind of self-regulated arm performance test stand is provided, difference can be detected The self-regulated arm of model.
In order to solve the above technical problems, the technical scheme is that:
A kind of self-regulated arm performance test stand comprising:Servo motor, shaft coupling, transmission shaft, lever arm, idler wheel, cam Axis, the first displacement sensor, holder, gas chamber, PLC controller, pressure gauge, booster jar, distribution box, compressed air line, displacement Lever, self-regulated arm, second displacement sensor and torsion sensor, the camshaft are mounted on its spline for self-regulated arm, For the control arm of the self-regulated arm on the holder, the gas chamber is rack-mount, the shaft coupling be connected to servo motor and Between transmission shaft, the idler wheel is mounted on the end of lever arm, and the camshaft is clamped between the rollers 27 and 28, described first Displacement sensor is located at the lower section of holder and gas chamber, and the PLC controller is mounted on the lower section of distribution box, and the booster jar is connected to The left side of distribution box, the pressure gauge are arranged at intervals at the left of booster jar, and the compressed air line is connected with displacement lever, The second displacement sensor is located at the lower section of displacement lever, and the torsion sensor is set to the right of displacement lever.
Further improvement of the present invention is as follows:
Further, the displacement lever abuts setting with self-regulated arm.
Further, the servo motor work, shaft coupling drive transmission shaft to move right, and displacement sensor display reaches It is stopped after distance to a declared goal.
Further, the gas chamber pushes self-regulated arm to be adjusted, and camshaft opens pushing rolling wheels and drives lever arm to two Side is moved, and the first displacement sensor shows that the displacement of lever arm, second displacement sensor show the actuating length of gas chamber tappet, turns round Force snesor shows the size of braking process torsion.
Further, it is drawn close to centre under the action of the thrust spring of the transmission shaft inside it, lever arm is driven to receive Hold together, camshaft return.
Compared with prior art, the present invention has the beneficial effect that:The self-regulated arm detection of various models can be met;Can have Effect detects practical brake clearance and reaches the inflation times in stable gap;It is i.e. detectable it is only necessary to replace individual parts; Using pressurized cylinder and pressure gauge, the stable state under different air pressures can be clearly detected.The present invention has been applied to practice, Former self-regulated arm and gas chamber stock up inspection without this time detection content, market happen occasionally brake side-slipping and gap can not be constant etc. quality Feedback now increases self-regulated arm and the detection of gas chamber matching performance, which becomes the strong evidence of our company product qualification, and sieves Unmatched self-regulated arm and gas chamber are selected, ensure that the constant of vehicle brake clearance.
Description of the drawings
Fig. 1 is the front view of the self-regulated arm performance test stand of the present invention.
Fig. 2 is the side view of the self-regulated arm performance test stand of the present invention.
Specific implementation mode
The present invention is further explained with reference to the accompanying drawings and examples.
As shown in Figure 1 to Figure 2, a kind of self-regulated arm performance test stand to meet of the invention comprising:Servo motor 1, connection Axis device 2, transmission shaft 3, lever arm 4, idler wheel 5, camshaft 6, the first displacement sensor 7, holder 8, gas chamber 9, PLC controller 10, Pressure gauge 11, booster jar 12, distribution box 13, compressed air line 14, displacement lever 15, self-regulated arm 16, second displacement sensor 17 and torsion sensor 18.
The camshaft 6 is mounted on its spline for self-regulated arm 16, and the control arm of the self-regulated arm 16 is mounted in holder 8 On.The gas chamber 9 is mounted on holder 8, and the shaft coupling 2 is connected between servo motor 1 and transmission shaft 3, and the idler wheel 5 is pacified Mounted in the end of lever arm 4, the camshaft 6 is clamped between two idler wheels 5.First displacement sensor 7 is located at holder 8 With the lower section of gas chamber 9, the PLC controller 10 is mounted on the lower section of distribution box 13, and the booster jar 12 is connected to distribution box 13 Left side, the pressure gauge 11 is arranged at intervals at the left of booster jar 12.The compressed air line 14 and 15 phase of displacement lever Even, the second displacement sensor 17 is located at the lower section of displacement lever 17, and the torsion sensor 18 is set to displacement lever 15 Right.
The displacement lever 15 is with self-regulated arm against setting.The servo motor 1 work, shaft coupling 2 drive transmission shaft 3 to It moves right, displacement sensor display is stopped after reaching distance to a declared goal.
The gas chamber 9 pushes self-regulated arm 16 to be adjusted, and camshaft 6 opens pushing rolling wheels 5 and drives lever arm 4 to two sidesways Dynamic, the first displacement sensor 7 shows that the displacement of lever arm 4, second displacement sensor 17 show the actuating length of 9 tappet of gas chamber, Torsion sensor 18 shows the size of braking process torsion.Under the action of the thrust spring of the transmission shaft 3 inside it in Between draw close, drive lever arm 4 collapse, 6 return of camshaft.
By self-regulated arm 16 on the spline of camshaft 6, for the control arm of self-regulated arm on holder 8, gas chamber 9 is mounted in holder On, booster jar 12 is pressurized to 0.8MPa or more, and pressure gauge 11 shows that pressure value, servo motor 1 work, and shaft coupling 2, which drives, to be passed Moving axis moves right, and the display of displacement sensor 7 is stopped after reaching distance to a declared goal, into 10 interface of PLC control flows, clicks gas Room start button implements simulating brake process.Braking process, gas chamber 9 push self-regulated arm 16 to be adjusted, and the opening of camshaft 6 pushes away Dynamic idler wheel 5 drives lever arm 4 to be moved to both sides, and displacement sensor 7 shows that the displacement of lever arm, displacement sensor 17 show gas chamber The actuating length of tappet, torsion sensor 18 show that the size of braking process torsion, two parts numerical value are reacted in control flow On 10.Gas chamber exits, and is drawn close to centre under the action of the thrust spring of transmission shaft 3 inside it, and lever arm 4 is driven to collapse, convex Wheel shaft return.It brakes repeatedly, the data of the data and torsion sensor 18 of displacement sensor 17 is observed, with brake clearance Be gradually reduced, braking torque force gradually increases.After self-regulated 30-50 times, after gap reaches stability number, torsion also reaches stable Numerical value.Exported by data value, draw detection table, can detect whether self-regulated arm performance is stablized, with the performance of gas chamber whether Matching.
Compared with prior art, the present invention has the beneficial effect that:The self-regulated arm detection of various models can be met;Can have Effect detects practical brake clearance and reaches the inflation times in stable gap;It is i.e. detectable it is only necessary to replace individual parts; Using pressurized cylinder and pressure gauge, the stable state under different air pressures can be clearly detected.The present invention has been applied to practice, Former self-regulated arm and gas chamber stock up inspection without this time detection content, market happen occasionally brake side-slipping and gap can not be constant etc. quality Feedback now increases self-regulated arm and the detection of gas chamber matching performance, which becomes the strong evidence of our company product qualification, and sieves Unmatched self-regulated arm and gas chamber are selected, ensure that the constant of vehicle brake clearance.
The present invention is not limited to above-mentioned specific embodiment, those skilled in the art from above-mentioned design, Without performing creative labour, made various transformation are within the scope of the present invention.

Claims (5)

1. a kind of self-regulated arm performance test stand, which is characterized in that including:Servo motor, shaft coupling, transmission shaft, lever arm, rolling Wheel, camshaft, the first displacement sensor, holder, gas chamber, PLC controller, pressure gauge, booster jar, distribution box, compressed air hose Road, displacement lever, self-regulated arm, second displacement sensor and torsion sensor, the camshaft are mounted on it for self-regulated arm On spline, the control arm of the self-regulated arm is on holder, and the gas chamber is rack-mount, and the shaft coupling is connected to servo Between motor and transmission shaft, the idler wheel is mounted on the end of lever arm, and the camshaft clamping is between the rollers 27 and 28, described First displacement sensor is located at the lower section of holder and gas chamber, and the PLC controller is mounted on the lower section of distribution box, the booster jar It is connected to the left side of distribution box, the pressure gauge is arranged at intervals at the left of booster jar, the compressed air line and displacement thick stick Bar is connected, and the second displacement sensor is located at the lower section of displacement lever, and the torsion sensor is set to the right side of displacement lever Side.
2. the self-regulated arm performance test stand as described in claim 1, it is characterised in that:The displacement lever is abutted with self-regulated arm Setting.
3. the self-regulated arm performance test stand as described in claim 1, it is characterised in that:The servo motor work, shaft coupling Transmission shaft is driven to move right, displacement sensor display is stopped after reaching distance to a declared goal.
4. the self-regulated arm performance test stand as described in claim 1, it is characterised in that:The gas chamber pushes self-regulated arm to be adjusted Section, camshaft open pushing rolling wheels and lever arm are driven to be moved to both sides, the displacement of the first displacement sensor display lever arm, and second Displacement sensor shows that the actuating length of gas chamber tappet, torsion sensor show the size of braking process torsion.
5. the self-regulated arm performance test stand as described in claim 1, it is characterised in that:The thrust of the transmission shaft inside it It is drawn close to centre under the action of spring, drives lever arm to collapse, camshaft return.
CN201810314665.8A 2018-04-10 2018-04-10 Self-regulated arm performance test stand Withdrawn CN108458865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810314665.8A CN108458865A (en) 2018-04-10 2018-04-10 Self-regulated arm performance test stand

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Application Number Priority Date Filing Date Title
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CN108458865A true CN108458865A (en) 2018-08-28

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109030027A (en) * 2018-08-30 2018-12-18 靖江市恒大汽车部件制造有限公司 Homophony mechanism test bench
CN111562112A (en) * 2020-04-22 2020-08-21 东风汽车集团有限公司 Automatic adjustment arm self-modulation function durability test's clearance adjustment analogue means

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001074612A (en) * 1999-08-31 2001-03-23 Nisshinbo Ind Inc Method for controlling brake pressing force and brake torque for brake testing
DE10342932A1 (en) * 2003-09-17 2005-04-21 Daimler Chrysler Ag Vehicle mechanical parking brake kinematic force against path characteristic simulation mechanism has crank and lever mechanism coupling actuator to restraining spring
CN101368880A (en) * 2008-09-27 2009-02-18 黄美华 Dynamic braking simulation apparatus for vehicle braking clearance automatic regulation arm test bench
CN207991812U (en) * 2018-04-10 2018-10-19 靖江市恒大汽车部件制造有限公司 Self-regulated arm performance test stand

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001074612A (en) * 1999-08-31 2001-03-23 Nisshinbo Ind Inc Method for controlling brake pressing force and brake torque for brake testing
DE10342932A1 (en) * 2003-09-17 2005-04-21 Daimler Chrysler Ag Vehicle mechanical parking brake kinematic force against path characteristic simulation mechanism has crank and lever mechanism coupling actuator to restraining spring
CN101368880A (en) * 2008-09-27 2009-02-18 黄美华 Dynamic braking simulation apparatus for vehicle braking clearance automatic regulation arm test bench
CN207991812U (en) * 2018-04-10 2018-10-19 靖江市恒大汽车部件制造有限公司 Self-regulated arm performance test stand

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
李厚情等: "商用车S-凸轮鼓式制动器用制动间隙自动调整臂功能稳定性测试方法", 汽车科技, no. 03, pages 13 - 16 *
邱国锋等: "汽车自动调整臂自调功能检测***设计", 中国计量学院学报, vol. 22, no. 03, pages 212 - 216 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109030027A (en) * 2018-08-30 2018-12-18 靖江市恒大汽车部件制造有限公司 Homophony mechanism test bench
CN111562112A (en) * 2020-04-22 2020-08-21 东风汽车集团有限公司 Automatic adjustment arm self-modulation function durability test's clearance adjustment analogue means

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Application publication date: 20180828

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