CN108456974A - A kind of color knits extinction Shirt with warm keeping filler fabric and its production method - Google Patents
A kind of color knits extinction Shirt with warm keeping filler fabric and its production method Download PDFInfo
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- CN108456974A CN108456974A CN201810189097.3A CN201810189097A CN108456974A CN 108456974 A CN108456974 A CN 108456974A CN 201810189097 A CN201810189097 A CN 201810189097A CN 108456974 A CN108456974 A CN 108456974A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/54—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/58—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides
- D06M11/59—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with nitrogen or compounds thereof, e.g. with nitrides with ammonia; with complexes of organic amines with inorganic substances
- D06M11/61—Liquid ammonia
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/18—Synthetic fibres consisting of macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/26—Polymers or copolymers of unsaturated carboxylic acids or derivatives thereof
- D06M2101/28—Acrylonitrile; Methacrylonitrile
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/35—Abrasion, pilling or fibrillation resistance
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/45—Shrinking resistance, anti-felting properties
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
A kind of color of present invention offer knits extinction Shirt with warm keeping filler fabric and its production method, including spinning, color are knitted, three processing steps of final finishing, wherein：Spinning process is：Extinction fever acrylic fibers pre-process to obtain pretreated extinction fever acrylic fibers；Long-staple cotton pre-processes to obtain pretreated long-staple cotton；Then the two is passed through into four drafting → rove → spun yarn → winders, obtains required warp thread and weft yarn；Color weaving process includes that two flows are bleachinged and dyeing and weaved to cylinder, wherein cylinder bleaching and dyeing process flow is：Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping, weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder；Weaving process flow is：Warping → sizing → gait → weaving → arrange；Fabric cloth cover Fresh and elegant obtained by the above method, hygroscopicity, good permeability functionally contain powerful extinction heat generating and retention effect.
Description
Technical field
The present invention relates to the production methods that textile industry, especially color knit extinction Shirt with warm keeping filler fabric.
Background technology
Requirement summer moisture absorbing and sweat releasing of the people to garment material, nice and cool, degerming antibacterial, it is winter warming, frivolous comfortable
Realized the popular feeling that deepens continuously, have environmentally protective concept of function fabric constantly change the design concept of fashion world with
Style.The consumption idea of people gradually develops to the direction of fashion, comfortable, functionalization, health care.
Relatively early develop using extinction heating function fiber is Mitsubishi Corporation of Japan in the world, which has density
It is frivolous, washing below material will not yellowing and feel harden, while also there is heat-preserving function.It releases one after another with extinction heat generating and retention
Coat, underwear and outdoor goods of function etc., are favored by consumers in general.
Invention content
The present invention solves the technical problem of：A kind of color is provided and knits extinction Shirt with warm keeping filler fabric, the fabric cloth cover is clear
New elegant, hygroscopicity, good permeability functionally contain powerful extinction heat generating and retention effect, are taken made of such fabric
Dress meets current people and pursues comfortable, function, fashion clothing product trend.
For this purpose, technical solution provided by the invention is：A kind of color knits extinction Shirt with warm keeping filler fabric, with extinction fever acrylic fibers with
The yarn that long-staple cotton drafting is spun into is obtained as warp thread and weft yarn by weaving and final finishing.
Further, the fabric product breadth 158.8cm, weft density are 180 pieces/inch × 150 pieces/inch, and 2/2 tiltedly
Line institutional framework.
Due to higher to raw yarn quality requirement using color weaving process, especially item it is dry want, cotton knot, yarn defect, different fine and filoplume
Etc., it is desirable that a solid carbon dioxide is put down relatively high, and cotton knot is as few as possible, yarn defect, it is different it is fine, filoplume is also relatively fewer.To ingrain
Uniformity it is higher, otherwise the apparent class of cloth cover aberration declines.Reduce the dyeing after fabric using color weaving process, avoids ring
Border is polluted, and is reduced dyeing cost, has been saved pollution treatment expense.
The present invention also provides a kind of production methods of above-mentioned fabric, including spinning, color are knitted, three processing steps of final finishing,
Wherein：
The spinning process is：Select 90 50S of compact spinning extinction fever 10/ combed long staple cotton of acrylic fibers woven through weft yarn
Yarn；Preparation method is：
Extinction fever acrylic fibers：Opening picking → cotton carding → pre- is simultaneously；Long-staple cotton：Opening picking → cotton carding → combing pre-drawing → item is simultaneously
Volume → combing；
Then pass through four drafting → rove → spun yarn → winders, obtain yarn.
Wherein：
(1) extinction fever acrylic fibers
1) opening picking main technique is：
FA002A type griping cotton machine rotating speeds are 700~750r/min
The mono- roller scutcher Beater Speed of FA111 is 1200~1300r/min
65~75m/min of FA046 vibrating cotton box cotton feeding brad curtain speed；
Equal cotton hired roughneck to brad curtain gauge be 5~7mm；
Stripping Beater Speed is 410~450r/min；
Brad curtain is 2~3mm with stripping hired roughneck's interval distance；
Brad curtain is 18~22mm with evener roller gauge；
Beater Speed is 900~1000r/min；
2) cotton carding main technique is：
680~720r/min of licker-in speed；
330~360r/min of cylinder speed；
100~120mm/min of cover plate speed；
20~25r/min of doffer speed；
Feed plate and licker-in gauge 12 "；
Mote knife and licker-in gauge 15 "；
Cylinder and doffer's gauge 5 "；
Cylinder and licker-in gauge 7 "；
Cylinder and Flat Gauge：7~8*6~7*6~7*6~7*7~8 "；
24~26g/5m of cotton carding Dry Weight per Unit；
3) extinction fever acrylic fibers are pre- and main technique is：
Quantitative dry weight 16.7g/5m；
Quantitative wet 17g/5m；
Regain 1.5%；
9.18 times of weight drawing-off；
1.78 times of back area draft.
(2) for long-staple cotton：
1) opening picking main technique is：
2~3mm of FA009A griping cotton machine falling heads；
The equal cotton hired roughnecks of FA029A to brad curtain gauge be 5~7mm；
FA116A de-burring machine speed is 750~950r/min；
Dirt stick interval distance is 5mm；
2) cotton carding main technique is：
Cylinder and 6~8*6 of Flat Gauge~7*6~7*6~7*6~8 "；
350~400r/min of cylinder speed；
Licker-in speed is 700~800r/min；
Doffer speed is 35~45r/min；
Cover plate speed is 180~250mm/min；
The wet quantitative 16~20g/5m of the long-staple cotton carded sliver.
3) combing pre-drawing technique is：
Combined roots 6；
1.75~2.0 times of first break draft；
Gauge 6*12mm；
250~320m/min of speed；
Moisture regain 6.5%；
Long-staple cotton combing is pre- and wet quantitative 20~23g/5m.
4) it item and rolls up technique and is：
Combined roots 24；
4~6*10 of silver lap gauge~14mm；
100~120m/min of speed；
The wet quantitative 65~80g/m of long-staple cotton combing rouleau
5) combing is：
The pincers beat/min of speed 220~300；
Linters rate 14%~16%；
The wet quantitative 18~22g/5m of combed long staple cotton.
(3) drafting main technologic parameters
220~250m/min of sliver exporting speed, acrylic fiber is fluffy, and horn mouth size is suitably amplified.
(4) rove main technologic parameters
4.8~5.5g/10m of rove Dry Weight per Unit
Twist factor 95~110
1.19~1.25 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
7.0~7.5mm of apron nip
950~1150r/min of flier speed
(5) spun yarn main technologic parameters
Diameter of ring PG14254
First break draft multiple 1.16
Yarn twist factor is designed as 365~375
180~220 revs/min of front roller speed
18 × 22~26mm of front and back area's roller gauge
(6) winder main technologic parameters
Winder speed is 1000~1200r/min
22~28g of Winding yarn tension
Winder Clearing Curve N180~200%, S120~150% × 1.5~2cm, 5~45%*8~10cm, T-30~-
35%*16~20cm.
Because extinction fever acrylic fiber belongs to chemical fibre, regularity is preferable, free from foreign meter, and technique should follow " how loose more
Mixed, tip-tap opens, falls or do not fall less less " principle, flow is preferably short, and each Beater Speed should not be fast, and preventing from excessively hitting causes fiber
It damages and forms synnema.Although single beater scutcher is easily coiled, in order to ensure carding step into a quality, concave-convex sieve is preferably used
It draws；Increase calender roller pressure.In mixing in doubling step, take " it is light quantitative, it pressurizes again, reasonable tension drawing-off fully and is closed, and is prevented
Twine anti-blocking " technique, due to extinction fever acrylic fiber proportional amount it is less, in order to reach uniformly mixed effect, two kinds of raw materials
It is mixed using drafting, reduces drafting roller gauge, pressurizeed again using tight gauge, make extinction fever acrylic fiber speed change point migration,
Change interfibrous genesis analysis.Yarn strength is improved using compact spinning in spinning process and reduces Yarn filoplume, makes weaving
In the process, Yarn break is reduced, and improves yield.
The color weaving process includes that two steps are bleachinged and dyeing and weaved to cylinder, wherein
Cylinder bleaching and dyeing process flow be：
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder
Weaving process flow is：Warping → sizing → gait → weaving → arrange.
Specific cylinder bleachinges and dyeing that steps are as follows：
(1) loose type coning
(2) loose-drying
Type：54 DEG C of LMV630 net belt type loose-drying machines drying temperature
Dehumidify 2100~2300 revs/min of fan speed
(3) compact form winder
Specific weaving step is as follows：
(1) warping
(2) sizing
It sizes mixing formula
(3) it gaits
(4) weaving process technical parameter
Temperature/relative humidity (DEG C/%)：25 ± 2 DEG C/76 ± 3%.
(5) arranging process
It is crucial that how warping process, which makes the uniform warp beam winding of tension in Warping smooth,.By the warp thread of process stipulation when warping
Radical 8125,300 ms/min of winding speed control the tension difference between resultant yarn using lower speed of beaming, ensure piece yarn
Even tension, winding are uniform, and yarn and yarn arrangement are uniform, while ensureing that yarn path cleaning is smooth, are laid to improve weaving efficiency
Basis.
Sizing operation is crucial, and weavability is improved by sizing, keeps the yarn sheet by sizing close in tension, arrangement, winding
Uniformity is spent, good beam of a loom is made, it is bright and clean to reach the wearability for increasing warp thread, surface hairiness patch volt, yarn body.It is preferred that starching
Material, stretched with coating and guarantor based on.To ensure that opening is clear, broken end is reduced, the rate of sizing controls between 10-12%, and pays attention to controlling
The areas Zhi Ge tension, accomplishes to not only improve starching, in turn avoid tension difference it is excessive and increase elongation；Using " one is low in one high one "
Process route, it then follows enhancing is protected and stretches, is wear-resisting, the principle that infiltration is laid equal stress on coating, is pressed in middling speed, is layered preliminary drying, first high temperature dries
Low temperature drying after guarantor, protects serous coat, height moisture regain, small elongation, after waxing, tight winding, is laid equal stress on effect with increasing the infiltration of yarn and coating
Fruit, and volt filoplume is pasted, keep warp fibers adhesiveness good, the good film-forming property of slurries, to ensure that smoothly good basis is laid in weaving.It knits
It is weaved using rapier loom when making, using 2/2 twill-weave, longitude and latitude yarn count thickness is consistent, and fabric hand feel is comfortable.
The postfinishing process is：Cloth feeding → prebake → air cooling → pads liquefied ammonia → drying → gas steaming → washing → rolling
Cylinder drying → cropping.
It must be in strict accordance with first non-fluorescence rear fluorescence, dark processing sequence after first light, to prevent staining when production.And
And liquefied ammonia machine has non-fluorescence selvage guide and each one of fluorescence selvage guide, two selvage guides will be also used separately to prevent fluorescence from staiing.
Using above-mentioned technical proposal：Due to extinction fever acrylic fiber expensive raw material price, component ratio is higher, and rear road is opened
Hair and use cost will increase；If component content is very little, the extinction heating function of fabric can be affected again；Through excessive
Secondary experimental study, extinction fever acrylic fibers and long-staple cotton ratio are 1:When 9, economy, functional result are best.
Optimized by technological measure, two kinds of fibers is carried out in advance simultaneously respectively before mixing, the collocation adjusted between fiber is suitable
Sequence, combined roots, roller gauge change the speed change point etc. of fiber.
There was only 10% since extinction fever acrylic fiber accounts for entire yarn ratio, it is mixed irregular in order to reduce, extinction is generated heat
Acrylic fibers pre-drawing, which is taken, is placed on left-hand side third root；Two and combined roots be adjusted to 8；Roller gauge is reduced, back area draft is increased
Multiple etc. improves mixed effect.
In production process, spun yarn selects suitable wire loop to coordinate minor diameter rings, increases wire loop rotating speed, improves yarn
Inertial centrifugal effect, so that the thicker extinction acrylic fiber that generates heat is transferred to yarn surface layer during twisting winding, to improve
Fabric functional effect.
It using liquid ammonia finishing technology, realizes non-ironing high-tech and arranges, fabric is soft after Liquid Ammonia Treatment, sliding
It feels well, does not destroy strength, is wear-resisting, shrinking reduces.
Specific implementation mode
Following present invention will be described in further detail in conjunction with specific embodiments, and advantages of the present invention is made to become apparent.
It should be understood that content therein is used merely as illustrating, and protection scope of the present invention is construed as limiting absolutely not.
Specific product technique is as follows：
One, product specification
Product breadth 158.8cm, compact spinning extinction fever 10/ combed long staple cotton 90 50 of acrylic fibersS× compact spinning extinction generates heat
10/ combed long staple cotton 90 50 of acrylic fibersS, 180 pieces/inch × 150 pieces/inch of weft density, 2/2 twill-weave structure.
Two, the technological process of production
1, spinning technological process
Warp thread：10/ combed long staple cotton of compact spinning extinction fever acrylic fibers, 90 11.7tex (50S)
【Extinction fever acrylic staple fibre：FA002A types griping cotton machine → A006B types blending hopper automatic mixer → mono- rollers of FA111 are clear
Cotton machine → FA046 vibrating bins cotton feeder → FA141A types single beater scutcher → A186F carding machines → JWF1310 pre-drawings】With
【Xinjiang Long staple cotton fiber：FA009A types griping cotton machine → FA125A heavy object separators → FA105A Single axial waste silk openers → FA229A
The main de-burring machines of multi-mixer → FA116A → FA179A feeding hoppers → FA203A carding machines → FA306A essences pre-drawing →
JSFA360 items simultaneously roll up → E62 combing machines】→ JWF1310 drawing frames (three) → JWF1415 fly frames → DTM129 spinning frames →
NO.21C automatic winders
Weft yarn：10/ combed long staple cotton of compact spinning extinction fever acrylic fibers, 90 11.7tex (50S)
【Extinction fever acrylic staple fibre：FA002A types griping cotton machine → A006B types blending hopper automatic mixer → mono- rollers of FA111 are clear
Cotton machine → FA046 vibrating bins cotton feeder → FA141A types single beater scutcher → A186F carding machines → JWF1310 pre-drawings】With
【Xinjiang Long staple cotton fiber：FA009A types griping cotton machine → FA125A heavy object separators → FA105A Single axial waste silk openers → FA229A
The main de-burring machines of multi-mixer → FA116A → FA179A feeding hoppers → FA203A carding machines → FA306A essences pre-drawing →
JSFA360 items simultaneously roll up → E62 combing machines】→ JWF1310 drawing frames (three) → JWF1415 fly frames → DTM129 spinning frames →
NO.21C automatic winders
2, cylinder bleaching and dyeing process flow
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder
3, weaving process flow
BEN-DI RECT1000 Bennigers warping machine → GA338SF-S sizing machines → GA177 skies are through machine → SLIVER arrow shafts
Loom → repair knits → at being packed in library
4, postfinishing process flow
Cloth feeding → prebake → air cooling → pads liquefied ammonia → drying → gas steaming → washing → roller drying → cropping
Three, technological parameter and key problem in technology
1, yarning process parameter and key point
(1) extinction fever acrylic fibers
1) opening picking main technologic parameters：
FA046 vibrating cotton box cotton feeding brad curtain speed 70m/min
Equal cotton hired roughneck to brad curtain gauge be 6mm
Stripping Beater Speed is 430r/min
Evener roller speed is 275r/min
Brad curtain is 2mm with stripping hired roughneck's interval distance
Brad curtain is 20mm with evener roller gauge
The mono- roller scutcher Beater Speed of FA111 is 1240r/min
FA002A type griping cotton machine rotating speeds are 720r/min
Lap roller rotating speed is 13r/min
Dirt stick interval distance is 5mm
Rotation speed of fan is 1300r/min
Hired roughneck to stripping knife gauge be 2mm
Hired roughneck to balance curved bar gauge be 10mm
Beater Speed is 1000r/min
2) cotton carding main technologic parameters：
Cylinder speed：350r/min
Doffer speed：20r/min
Licker-in speed：700r/min
Cover plate speed：120mm/min
Feed plate and licker-in gauge：12″
Mote knife and licker-in gauge：15″
Cylinder and doffer's gauge：5″
Cylinder and licker-in gauge：7″
Pattern doffing roller and licker-in gauge：15″
Cylinder and Flat Gauge：8*7*7*7*8″
Cotton carding is quantitative：26g/5m
3) the pre- simultaneously main technologic parameters of extinction fever acrylic fibers：
Quantitative dry weight 16.7g/5m；
Quantitative wet 17g/5m；
Regain 1.5%；
9.18 times of weight drawing-off；
1.78 times of back area draft.
(2) long-staple cotton：
1) opening picking main technologic parameters：
FA009A griping cotton machine falling heads 2mm
The equal cotton hired roughnecks of FA029A to brad curtain gauge be 6mm
Stripping Beater Speed is 430r/min
Evener roller speed is 275r/min
FA116A de-burring machine speed is 850r/min
Dirt stick interval distance is 5mm
2) cotton carding main technologic parameters：
Cylinder ∽ Flat Gauges 7*6*6*6*7；
Cylinder speed 360r/min；
Licker-in speed is 720r/min；
Doffer speed is 35r/min；
Cover plate speed is 180mm/min；
Dedusting cutter position：It puts down, 90 °；
Weight in wet base quantifies 16.5g/5m；
Carded sliver regain 6.8%.
3) combing pre-drawing technological parameter：
Combined roots 6；
First break draft 1.75；
Gauge 6*12mm；
Speed 250m/min；
Moisture regain 6.5%；
Weight in wet base 22.0g/5m.
4) item and technological parameter is rolled up：
Combined roots 24；
Silver lap gauge 5*12mm；
Speed 110m/min；
Moisture regain 6.5%；
Weight in wet base 65g/m.
5) combing parameter：
Speed：220 pincers beat/min；
Moisture regain：6.5%；
Linters rate 14%；
Weight in wet base quantifies 18g/5m.
(3) drafting main technologic parameters
Sliver exporting speed 230m/min, acrylic fiber is fluffy, and horn mouth size is suitably amplified.
(4) rove main technologic parameters
Rove Dry Weight per Unit 4.8g/10m
Twist factor 102
1.19 times of back zone drafting multiple
Roller gauge 10mm*25mm × 38mm
Apron nip 7.0mm
Ingot speed 950r/min
(5) spun yarn main technologic parameters
Diameter of ring PG14254
Quantitative dry weight 1.085g/100m
Spun yarn drafting multiple 44.24
First break draft multiple 1.16
Yarn twist factor is designed as 375
180 revs/min of front roller speed
18 × 22mm of front and back area's roller gauge
(6) winder main technologic parameters
Winder speed is 1100r/min
Winding yarn tension 25g
Winder Clearing Curve N200%；S120%*2.0cm；L45%*8.0cm；T-30%*16cm.
Since extinction fever acrylic fibers raw material is chemical fibre, carded sliver weight unevenness difference is big, needs to increase in mixing in doubling step
Add pre- and process to ensure that blending rate is accurate, so the two mixing is mainly completed in mixing in doubling step, is configured according to weight mixed
The component ratio of spinning, other follow-up spinning process are consistent.By above-mentioned design, while by technological requirement Instructing manufacture, for
Concrete condition appropriately adjusts, and 10/ combed long staple cotton of compact spinning extinction fever acrylic fibers, 90 11.7tex (50S) yarn of spinning is
Road color knits extinction Shirt with warm keeping filler fabric and provides fabulous yarn material afterwards.
2, bleaching and dyeing process parameter and key point
(1) loose type coning
(2) loose-drying
Type：LMV630 net belt type loose-drying machines
54 DEG C of drying temperature
Dehumidify 2200 revs/min of (3) compact form winders of fan speed
3, weaving process parameter and key point
(1) warping
(2) sizing
It sizes mixing formula
(3) it gaits
(4) weaving process technical parameter
Temperature/relative humidity (DEG C/%)：25 ± 2 DEG C/76 ± 3%.
(5) arranging process
4, final finishing：
Postfinishing process flow：Cloth feeding → prebake → air cooling → pads liquefied ammonia → drying → gas steaming → washing → roller
Drying → cropping
Obtained product, it is as a result as follows through examining：
Content of formaldehyde (mg/kg)：It is not detected；
PH value：5.6；
Decomposable asymmetric choice net carcinogenic aromatic amine dyestuff (mg/kg)：It is not detected；
Peculiar smell：Nothing；
It should be understood that after reading the above teachings of the present invention, those skilled in the art can be to the present invention
It makes various changes or modifications, these equivalent forms also fall within the scope of the appended claims of the present application.
Claims (8)
1. a kind of color knits extinction Shirt with warm keeping filler fabric, using the yarn that extinction fever acrylic fibers are spun into long-staple cotton drafting as warp thread and
Weft yarn is obtained by weaving and final finishing.
2. a kind of color knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：It is knitted including spinning, color, final finishing three
Processing step, wherein：
The spinning process is：Extinction fever acrylic fibers pretreatment：Opening picking → cotton carding → pre- simultaneously, obtains pretreated extinction fever
Acrylic fibers；Long-staple cotton pre-processes：Opening picking → cotton carding → combing pre-drawing → item simultaneously rolls up → combing, obtains pretreated long-staple cotton；
Then pretreated extinction fever acrylic fibers and pretreated long-staple cotton are passed through into four drafting → rove → spun yarn → winders, obtained
To required warp thread and weft yarn：10/ combed long staple cotton of compact spinning extinction fever acrylic fibers, 90 50S woven yarns；
The color weaving process includes that two flows are bleachinged and dyeing and weaved to cylinder, wherein
Cylinder bleaching and dyeing process flow be：
Warp thread：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder → dyed yarn warping,
Weft yarn：Raw yarn → loose type coning → bleaching and dyeing → loose-drying → compact form winder；
Weaving process flow is：Warping → sizing → gait → weaving → arrange；
The postfinishing process includes：Cloth feeding → prebake → air cooling → pads liquefied ammonia → drying → gas steaming → washing → roller
Drying → cropping.
3. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：The extinction
Fever acrylic fibers preprocessing process be：
1) opening picking：
FA002A type griping cotton machine rotating speeds are 700~750r/min
The mono- roller scutcher Beater Speed of FA111 is 1200~1300r/min
65~75m/min of FA046 vibrating cotton box cotton feeding brad curtain speed；
Equal cotton hired roughneck to brad curtain gauge be 5~7mm；
Stripping Beater Speed is 410~450r/min；
Brad curtain is 2~3mm with stripping hired roughneck's interval distance；
Brad curtain is 18~22mm with evener roller gauge；
Beater Speed is 900~1000r/min；
2) cotton carding：
680~720r/min of licker-in speed；
330~360r/min of cylinder speed；
100~120mm/min of cover plate speed；
20~25r/min of doffer speed；
Feed plate and licker-in gauge 12 "；
Mote knife and licker-in gauge 15 "；
Cylinder and doffer's gauge 5 "；
Cylinder and licker-in gauge 7 "；
Cylinder and Flat Gauge：7~8*6~7*6~7*6~7*7~8 "；
24~26g/5m of cotton carding Dry Weight per Unit.
4. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：The long wool
Cotton preprocessing process is：
1) opening picking：
2~3mm of FA009A griping cotton machine falling heads；
The equal cotton hired roughnecks of FA029A to brad curtain gauge be 5~7mm；
FA116A de-burring machine speed is 750~950r/min；
Dirt stick interval distance is 5mm；
2) cotton carding：
Cylinder and 6~8*6 of Flat Gauge~7*6~7*6~7*6~8 "；
350~400r/min of cylinder speed；
Licker-in speed is 700~800r/min；
Doffer speed is 35~45r/min；
Cover plate speed is 180~250mm/min；
The wet quantitative 16~20g/5m of the long-staple cotton carded sliver；
3) combing pre-drawing：
Combined roots 6；
1.75~2.0 times of first break draft；
Gauge 6*12mm；
250~320m/min of speed；
Long-staple cotton combing is pre- and wet quantitative 20~23g/5m；
4) it item and rolls up：
Combined roots 24；
4~6*10 of silver lap gauge~14mm；
100~120m/min of speed；
The wet quantitative 65~80g/m of long-staple cotton combing rouleau
5) combing：
The pincers beat/min of speed 220~300；
Linters rate 14%~16%；
The wet quantitative 18~22g/5m of combed long staple cotton.
5. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：The drafting
Process is：
220~250m/min of sliver exporting speed, acrylic fiber is fluffy, and horn mouth size is suitably amplified
6. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：It is described thick
Yarn, spun yarn and winder process are：
Rove：
4.8~5.5g/10m of rove Dry Weight per Unit
Twist factor 95~110
1.19~1.25 times of back zone drafting multiple
Roller gauge 10mm*25~28mm × 38~41mm
7.0~7.5mm of apron nip
950~1150r/min of flier speed
Spun yarn：
Diameter of ring PG14254
First break draft multiple 1.16
Yarn twist factor is designed as 365~375
180~220 revs/min of front roller speed
18 × 22~26mm of front and back area's roller gauge
Winder：
Winder speed is 1000~1200r/min
22~28g of Winding yarn tension
Winder Clearing Curve N180~200%, S120~150% × 1.5~2cm, 5~45%*8~10cm, T-30~-
35%*16~20cm.
7. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：
The cylinder bleachinges and dyeing step：
(1) loose type coning
(2) loose-drying
Type：LMV630 net belt type loose-drying machines
54 DEG C of drying temperature
Dehumidify 2100~2300 revs/min of fan speed
(3) compact form winder
8. a kind of color as claimed in claim 2 knits the production method of extinction Shirt with warm keeping filler fabric, it is characterised in that：The weaving
Step includes：
(1) warping
(2) sizing
The formula of sizing mixing is：
(3) it gaits
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| CN2017101966569 | 2017-03-29 |
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| CN110079915A (en) * | 2019-05-28 | 2019-08-02 | 江苏悦达棉纺有限公司 | Easypro elater blended woven fabric fabric and its production technology |
| CN110359165A (en) * | 2019-08-08 | 2019-10-22 | 江苏悦达纺织集团有限公司 | A kind of color knits extinction Shirt with warm keeping filler fabric and preparation method thereof |
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