CN108453981A - Heavy metal ion adsorbed film continuous calendering equipment and the method for preparing adsorbed film with it - Google Patents

Heavy metal ion adsorbed film continuous calendering equipment and the method for preparing adsorbed film with it Download PDF

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Publication number
CN108453981A
CN108453981A CN201810156914.5A CN201810156914A CN108453981A CN 108453981 A CN108453981 A CN 108453981A CN 201810156914 A CN201810156914 A CN 201810156914A CN 108453981 A CN108453981 A CN 108453981A
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CN
China
Prior art keywords
compression bar
adsorbed film
pusher
blanking channel
metal ion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810156914.5A
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Chinese (zh)
Other versions
CN108453981B (en
Inventor
宋陶练
杜云铅
穆向上
王晓凤
朱大浩
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SHENZHOU ENGINEERING PLASTIC Co Ltd
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SHENZHOU ENGINEERING PLASTIC Co Ltd
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Priority to CN201810156914.5A priority Critical patent/CN108453981B/en
Publication of CN108453981A publication Critical patent/CN108453981A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/24Calendering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/34Feeding the material to the mould or the compression means
    • B29C2043/3405Feeding the material to the mould or the compression means using carrying means
    • B29C2043/3427Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00Flat articles, e.g. films or sheets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to heavy metal ion adsorbed film continuous calendering equipment technical field, a kind of disclose heavy metal ion adsorbed film continuous calendering equipment and prepare adsorbed film using the equipment method.It is mainly characterized in that:Including rack and two stacks disposed in parallel, the intermediate hopper for carrying blanking channel is provided with above described two stacks, the blanking channel is located at the surface in two stack centre positions, it is provided with left pusher and right pusher in the hopper, left feeding pressure mechanism and right feeding pressure mechanism are provided with above the blanking channel;The left feeding pressure mechanism includes the left compression bar and right compression bar of alternately lifting.Left compression bar and right compression bar alternately push, extruder extrusion bar is not needed, space hold is few, and the raw material in blanking channel is squeezed by left compression bar and right compression bar, and raw material compactness is good, and in calender line, raw material is the stack that continues through under same pressure always, and adsorbed film does not have connector, quality high, adsorption effect is good, and service life is long.

Description

Heavy metal ion adsorbed film continuous calendering equipment and the method for preparing adsorbed film with it
Technical field
The invention belongs to heavy metal ion adsorbed film continuous calendering equipment and absorption technical field of membrane, in particular relate to weight Method adsorption of metal ions film continuous calendering equipment and prepare heavy metal ion adsorbed film using the equipment.
Background technology
In sewage disposal process, heavy metal ion adsorbed film is the key that influence wastewater treatment efficiency.It is used at present Heavy metal ion adsorbed film is rolled using powder mixing.By extruder extrusion bar after powder is mixed first, then Bar is placed on the calender with stack, is rolled by calender and is formed a film.Above-mentioned calender and heavy metal ion are inhaled The preparation method of membrane has the following defects:First, being squeezed out by extruder after first mixing powder, production equipment cost Height, the bar interim storage of extrusion and stacking need to occupy certain space, and occupied space is big;Second, due to by workshop Space limitation, extruder squeeze out bar length be restricted, bar have certain length, when rolling on rolling equipment, The defects of adsorbed film two bar joints is susceptible to fracture, influences product quality.
Invention content
First technical problem that the present invention solves just is to provide that a kind of space hold is few, quality of forming film is high, simple in structure Heavy metal ion adsorbed film continuous calendering equipment.
In order to solve the above technical problems, technical solution proposed by the present invention is:Including rack and two pressures disposed in parallel Prolong roller, the intermediate hopper for carrying blanking channel is provided with above described two stacks, the blanking channel is located at two pressures The surface for prolonging roller centre position is provided with left pusher and right pusher in the hopper, in the blanking channel Top is provided with left feeding pressure mechanism and right feeding pressure mechanism;The left feeding pressure mechanism includes left compression bar and Left Drive bar, the right pressure Expect that mechanism includes right compression bar and right drive link, rack is provided on the Left Drive bar and right drive link, in the Left Drive Power gear is provided between bar and right drive link, the left compression bar and the right compression bar alternately lift;The left pusher Including left pusher cylinder and left scraping wings, the right pusher includes right pusher cylinder and right scraping wings.
Its additional technical feature is:
Material-blocking plate, the height of the material-blocking plate are connected with by fixed pin in the centre position below the blanking channel Half of the degree more than the blanking channel transverse width;
The central shaft of described two stacks is connect by leading screw with the locating piece in the rack;
Secondary stack is provided with below the stack;
The upper bit of the blanking channel is horn-like;
It is provided with position-limited wheel group on the outside of the left compression bar and right compression bar.
Second technical problem that the present invention solves just is to provide a kind of above-mentioned heavy metal ion adsorbed film of use and continuously presses The method that rolling equipment prepares adsorbed film.
In order to solve the above technical problems, proposed by the present invention use above-mentioned heavy metal ion adsorbed film continuous calendering equipment system The technical solution of the method for standby adsorbed film is:
This method includes the following steps:
The first step, dispensing and batch mixing
Raw material is weighed according to the weight ratio of each raw material;And it is uniform to be put into stirrer for mixing;
Second step, it is dry
Mixed paste materials for the first time are dried, solvent content control is 8% hereinafter, obtaining mixed powder;
Third walks, secondary mixing
In mixed powder after the drying, processing aid is added, continuously adds stirrer for mixing, mixes secondary material and be placed on - 48h for 24 hours is placed in 10 DEG C of -50 DEG C of environment in hermetic bag or sealing bucket;
4th step, charging
Mixing material after secondary mixing sealing is placed is placed on heavy metal ion adsorbed film continuous calendering equipment;
5th step, pusher and binder
1st step, left feeding pressure mechanism and left feed mechanism reset
Left pusher cylinder is withdrawn, and power gear rotation, left compression bar lifts, while right compression bar pushes;
2nd step, left pusher pusher
Secondary mixed raw material is pushed into from hopper in blanking channel by left pusher cylinder sinciput, left scraping wings;
3rd step, left feeding pressure mechanism binder
Power gear rotates, and left compression bar pushes, while being lifted on right compression bar, right pusher cylinder recession;
4th step, right pusher pusher
When the bottom of left compression bar reaches below blanking channel, right pusher cylinder sinciput, right scraping wings is by secondary mixed original Material is pushed into from hopper in blanking channel;
5th step, left feeding pressure mechanism binder
Power gear rotates backward, and right compression bar pushes, while being lifted on left compression bar, left pusher cylinder recession;
6th step, calendering film forming
Stack rotates, and the raw material pushed in blanking channel is rolled into adsorbed film.
Heavy metal ion adsorbed film continuous calendering equipment provided by the invention and the method for preparing adsorbed film using the equipment, Compared with the existing technology it relatively has the following advantages:First, due to including rack and two stacks disposed in parallel, described two It is provided with the intermediate hopper for carrying blanking channel above a stack, the blanking channel is located at two stack centre positions Surface is provided with left pusher and right pusher in the hopper, and left pressure is provided with above the blanking channel Expect mechanism and right feeding pressure mechanism;The left feeding pressure mechanism includes left compression bar and Left Drive bar, and the right feeding pressure mechanism includes right pressure Bar and right drive link are provided with rack on the Left Drive bar and right drive link, the Left Drive bar and right drive link it Between be provided with power gear, the left compression bar and the right compression bar alternately lift;The left pusher includes left pusher cylinder With left scraping wings, the right pusher includes right pusher cylinder and right scraping wings, is weighed first, in accordance with the weight ratio of each raw material Raw material;And it is uniform to be put into stirrer for mixing;Mixed paste materials for the first time are dried, solvent content is controlled 8% Hereinafter, obtaining mixed powder;In mixed powder after the drying, processing aid is added, continuously adds stirrer for mixing, mixes Good secondary material is placed in hermetic bag or sealing bucket and places -48h for 24 hours in 10 DEG C of -50 DEG C of environment;Secondary mixing sealing is put The mixing material postponed is placed on heavy metal ion adsorbed film continuous calendering equipment;Left pusher cylinder is withdrawn, power gear rotation, Left compression bar lifts, while right compression bar pushes;Left pusher cylinder sinciput, left scraping wings push away secondary mixed raw material from hopper Enter in blanking channel;Power gear rotates, and left compression bar pushes, while being lifted on right compression bar, right pusher cylinder recession;In left compression bar When bottom is reached below blanking channel, secondary mixed raw material is pushed by right pusher cylinder sinciput, right scraping wings from hopper In blanking channel;Power gear rotates backward, and right compression bar pushes, while being lifted on left compression bar, left pusher cylinder recession;Stack turns It is dynamic, the raw material pushed in blanking channel is rolled into adsorbed film, it is alternately logical to blanking by left pusher and right pusher Pusher in road, left compression bar and right compression bar alternately push, and do not need extruder extrusion bar, space hold is few, in blanking channel Raw material is squeezed by left compression bar and right compression bar, and raw material compactness is good, and in calender line, and raw material is under same pressure always Continue through stack, adsorbed film does not have connector, and quality is high, and adsorption effect is good, and service life is long;Second, due to close Centre position below the blanking channel is connected with material-blocking plate by fixed pin, and the height of the material-blocking plate is more than described The half of blanking channel transverse width, when left compression bar or right compression bar push, material-blocking plate under the extruding of upper end raw material rapidly around Fixed pin is swung, and lower end withstands on the outside of the blanking channel of offside so that the left compression bar of pushing or the raw material of right compression bar side are not It is extruded to the other side, the pressure for further ensuring raw material is consistent, improves the quality of adsorbed film;Third, due to described two The central shaft of a stack is connect by leading screw with the locating piece in the rack, can adjust as needed two stacks it Between distance, it is more convenient to use;Fourth, due to being provided with secondary stack below the stack, by once rolling Calendering sizing again afterwards;Fifth, since the upper bit of the blanking channel is horn-like, storing is more above blanking channel, further Increase the compactness of raw material;Sixth, due to being provided with position-limited wheel group on the outside of the left compression bar and right compression bar, using more pacifying It is complete convenient.
Description of the drawings
Fig. 1 is the structural schematic diagram of heavy metal ion adsorbed film continuous calendering equipment of the present invention;
Fig. 2 is Fig. 1 lateral plans;
Fig. 3 is the structural schematic diagram after right compression bar pushes;
Fig. 4 is the structural schematic diagram of hopper.
Specific implementation mode
Heavy metal ion adsorbed film continuous calendering proposed by the invention is set with reference to the accompanying drawings and detailed description It is standby and be described further using the method that the equipment prepares adsorbed film.
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, the structural representation of heavy metal ion adsorbed film continuous calendering equipment of the present invention Figure, heavy metal ion adsorbed film continuous calendering equipment of the present invention includes rack 9 and two stacks 1,2 disposed in parallel, two 1,2 top of a stack is provided with the intermediate hopper 4 for carrying blanking channel 3, and blanking channel 3 is located among two stacks 1,2 The surface of position is provided with left pusher 5 and right pusher 6 in hopper 4, and a left side is provided with above blanking channel 3 Feeding pressure mechanism 7 and right feeding pressure mechanism 8;Left feeding pressure mechanism 7 includes left compression bar 71 and Left Drive bar 72, and right feeding pressure mechanism 8 includes the right side Compression bar 81 and right drive link 82 are respectively arranged with left rack 73 and right rack 83 on Left Drive bar 72 and right drive link 82, Power gear 16 is provided between Left Drive bar 72 and right drive link 82, left compression bar 72 and right compression bar 82 alternately lift.Left pusher Mechanism 5 includes left pusher cylinder 51 and left scraping wings 52, and right pusher 6 includes right pusher cylinder 61 and right scraping wings 62.
Raw material is weighed first, in accordance with the weight ratio of each raw material;And it is uniform to be put into stirrer for mixing;After first time is mixed Paste materials be dried, solvent content control 8% hereinafter, obtaining mixed powder;In mixed powder after the drying, add Enter processing aid, continuously add stirrer for mixing, mixes secondary material and be placed in hermetic bag or sealing bucket at 10 DEG C -50 - 48h for 24 hours is placed in DEG C environment;It is continuous that mixing material after secondary mixing sealing is placed is placed on heavy metal ion adsorbed film Rolling equipment;Left pusher cylinder 51 is withdrawn, and power gear 16 rotates, and left compression bar 71 lifts, while right compression bar 81 pushes;Left pusher Secondary mixed raw material is pushed into from hopper 4 in blanking channel 3 by 51 sinciput of cylinder, left scraping wings 52;16 turns of power gear Dynamic, left compression bar 71 pushes, while being lifted on right compression bar 81, and right pusher cylinder 61 is dropped back;It is logical that blanking is reached in the bottom of left compression bar 71 When 3 lower section of road, secondary mixed raw material is pushed into blanking channel 3 by 61 sinciput of right pusher cylinder, right scraping wings 62 from hopper 4 It is interior;Power gear 16 rotates backward, and right compression bar 81 pushes, while being lifted on left compression bar 71, and left pusher cylinder 51 is dropped back;Stack 1, 2 rotations, adsorbed film is rolled by the raw material pushed in blanking channel, alternately downward by left pusher 5 and right pusher 6 Expect that pusher in channel 3, left compression bar 71 and right compression bar 81 alternately push, does not need extruder extrusion bar, space hold is few, blanking Raw material in channel is squeezed by left compression bar and right compression bar, and raw material compactness is good, and in calender line, and raw material is same always Etc. continue through stack under pressure, adsorbed film does not have connector, and quality is high, and adsorption effect is good, and service life is long.
Material-blocking plate 11, material-blocking plate 11 are connected with by fixed pin 10 in the centre position below blanking channel 3 Height be more than the half of 3 transverse width of blanking channel, when left compression bar 71 or right compression bar 81 push, material-blocking plate 11 is in upper end original It is swung around fixed pin 10 rapidly under the extruding of material, lower end is withstood on the outer wall of blanking channel 3 of offside so that the left compression bar of pushing The raw material of 71 or right compression bar, 81 side is not extruded to the other side, and the pressure for further ensuring raw material is consistent, improves absorption The quality of film.
The central shaft 12,13 of two stacks 1,2 is connect by leading screw 14,15 with the locating piece 17 in rack 9, Ke Yigen It is more convenient to use according to needing to adjust the distance between two stacks.
Secondary stack 18,19 is provided with below stack 1,2, by the way that calendering is shaped again after once rolling.
The upper bit of blanking channel 3 is horn-like, and storing is more above blanking channel, further increases the compactness of raw material.
Left compression bar 71 and 72 outside of right compression bar are provided with position-limited wheel group 20, use more safe ready.
The method for preparing adsorbed film using above-mentioned heavy metal ion adsorbed film continuous calendering equipment, this method include following step Suddenly:
The first step, dispensing and batch mixing
Raw material is weighed according to the weight ratio of each raw material;And it is uniform to be put into stirrer for mixing;
Second step, it is dry
Mixed paste materials for the first time are dried, solvent content control is 8% hereinafter, obtaining mixed powder;
Third walks, secondary mixing
In mixed powder after the drying, processing aid is added, continuously adds stirrer for mixing, mixes secondary material and be placed on - 48h for 24 hours is placed in 10 DEG C of -50 DEG C of environment in hermetic bag or sealing bucket;
4th step, charging
Mixing material after secondary mixing sealing is placed is placed on heavy metal ion adsorbed film continuous calendering equipment;
5th step, pusher and binder
1st step, left feeding pressure mechanism and left feed mechanism reset
Left pusher cylinder is withdrawn, and power gear rotation, left compression bar lifts, while right compression bar pushes;
2nd step, left pusher pusher
Secondary mixed raw material is pushed into from hopper 4 in blanking channel 3 by 51 sinciput of left pusher cylinder, left scraping wings 52;
3rd step, left feeding pressure mechanism binder
Power gear 16 rotates, and left compression bar 71 pushes, while being lifted on right compression bar 81, and right pusher cylinder 61 is dropped back;
4th step, right pusher pusher
When the bottom of left compression bar 71 reaches below blanking channel 3,61 sinciput of right pusher cylinder, right scraping wings 62 is by secondary mixing Raw material afterwards is pushed into from hopper 4 in blanking channel 3;
5th step, left feeding pressure mechanism binder
Power gear 16 rotates backward, and right compression bar 81 pushes, while being lifted on left compression bar 71, and left pusher cylinder 51 is dropped back;
6th step, calendering film forming
Stack 1,2 rotates, and the raw material pushed in blanking channel is rolled into adsorbed film.

Claims (7)

1. heavy metal ion adsorbed film continuous calendering equipment, including rack and two stacks disposed in parallel, it is characterised in that: The intermediate hopper for carrying blanking channel is provided with above described two stacks, the blanking channel is located in two stacks Between position surface, left pusher and right pusher are provided in the hopper, is set above the blanking channel It is equipped with left feeding pressure mechanism and right feeding pressure mechanism;
The left feeding pressure mechanism includes left compression bar and Left Drive bar, and the right feeding pressure mechanism includes right compression bar and right drive link, It is provided with rack on the Left Drive bar and right drive link, power teeth is provided between the Left Drive bar and right drive link Wheel, the left compression bar and the right compression bar alternately lift;
The left pusher includes left pusher cylinder and left scraping wings, and the right pusher includes that right pusher cylinder and the right side push away Flitch.
2. heavy metal ion adsorbed film continuous calendering equipment according to claim 1, it is characterised in that:Under described Centre position below material channel is connected with material-blocking plate by fixed pin, and the height of the material-blocking plate is logical more than the blanking The half of road transverse width.
3. heavy metal ion adsorbed film continuous calendering equipment according to claim 1, it is characterised in that:Described two calenderings The central shaft of roller is connect by leading screw with the locating piece in the rack.
4. heavy metal ion adsorbed film continuous calendering equipment according to claim 1, it is characterised in that:In the stack Lower section is provided with secondary stack.
5. heavy metal ion adsorbed film continuous calendering equipment according to claim 1, it is characterised in that:The blanking channel Upper bit it is horn-like.
6. heavy metal ion adsorbed film continuous calendering equipment according to claim 1, it is characterised in that:In the left compression bar Right compression bar outside is provided with position-limited wheel group.
7. preparing adsorbed film using the heavy metal ion adsorbed film continuous calendering equipment described in claim 1,2,3,4,5 or 6 Method, it is characterised in that:This method includes the following steps:
The first step, dispensing and batch mixing
Raw material is weighed according to the weight ratio of each raw material;And it is uniform to be put into stirrer for mixing;
Second step, it is dry
Mixed paste materials for the first time are dried, solvent content control is 8% hereinafter, obtaining mixed powder;
Third walks, secondary mixing
In mixed powder after the drying, processing aid is added, continuously adds stirrer for mixing, mixes secondary material and be placed on - 48h for 24 hours is placed in 10 DEG C of -50 DEG C of environment in hermetic bag or sealing bucket;
4th step, charging
Mixing material after secondary mixing sealing is placed is placed on heavy metal ion adsorbed film continuous calendering equipment;
5th step, pusher and binder
1st step, left feeding pressure mechanism and left feed mechanism reset
Left pusher cylinder is withdrawn, and power gear rotation, left compression bar lifts, while right compression bar pushes;
2nd step, left pusher pusher
Secondary mixed raw material is pushed into from hopper in blanking channel by left pusher cylinder sinciput, left scraping wings;
3rd step, left feeding pressure mechanism binder
Power gear rotates, and left compression bar pushes, while being lifted on right compression bar, right pusher cylinder recession;
4th step, right pusher pusher
When the bottom of left compression bar reaches below blanking channel, right pusher cylinder sinciput, right scraping wings is by secondary mixed original Material is pushed into from hopper in blanking channel;
5th step, left feeding pressure mechanism binder
Power gear rotates backward, and right compression bar pushes, while being lifted on left compression bar, left pusher cylinder recession;
6th step, calendering film forming
Stack rotates, and the raw material pushed in blanking channel is rolled into adsorbed film.
CN201810156914.5A 2018-02-24 2018-02-24 Heavy metal ion adsorption film continuous calendaring equipment and method for preparing adsorption film by using same Active CN108453981B (en)

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