CN108453147A - A kind of shaping tooling for air valve rod iron - Google Patents
A kind of shaping tooling for air valve rod iron Download PDFInfo
- Publication number
- CN108453147A CN108453147A CN201810072600.7A CN201810072600A CN108453147A CN 108453147 A CN108453147 A CN 108453147A CN 201810072600 A CN201810072600 A CN 201810072600A CN 108453147 A CN108453147 A CN 108453147A
- Authority
- CN
- China
- Prior art keywords
- platform
- shaping
- pedestal
- air valve
- valve rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/10—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0075—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rods of limited length
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a kind of shaping toolings for air valve rod iron, it include mainly platform, the platform upper end is equipped with holder, described holder one end is equipped with transport roller component and the other end is equipped with discharging material roller component, the transport roller component includes transfer gantry, the transfer gantry lower end is connected on platform and is equipped with U-type groove among both sides, upper roll wheel is equipped in the U-type groove, the upper roll wheel is arranged right below lower roll wheel, the lower roll wheel is connected to by pedestal on platform, the holder is equipped with shaping component, platform lower end quadrangle is equipped with supporting leg, the supporting leg connection leg seat, the supporting leg side is equipped with support plate, the support plate is equipped with motor, the motor links lower roll wheel by belt.The configuration of the present invention is simple, reasonable design facilitate adjusting, ensure shaping effect, improve work ratio, safe.
Description
Technical field
The present invention relates to air valve rod iron shaping technique field, specially one kind obtaining shaping tooling for air valve rod iron.
Background technology
Valve Steel is for manufacturing petrol engine and diesel engine into air bleeding valve must use material, and entire hair
Critical material in motivation, and worked under high temperature again, high pressure, the harsh conditions that height washes away and height is denuded, to gas
The performance requirement of valve steel is higher, and general air valve rod iron needs to carry out shaping alignment after processing, and shaping tooling used at present is set
Count it is unreasonable, safety difference simultaneously will produce loosening during shaping, shaping effect is influenced, in addition in general reforming process
It inevitably needs to use quenching shaping, if shaping tooling does not configure needs and gas steel valve stick is first taken out quenching upper shaping tooling again
It is upper i.e. time-consuming also dangerous, reduce efficiency.
Invention content
The purpose of the present invention is to provide one kind obtaining shaping tooling for air valve rod iron, to solve to carry in above-mentioned background technology
The problem of going out.
To achieve the above object, the present invention provides the following technical solutions：A kind of shaping tooling for air valve rod iron, including
Platform, the platform upper end are equipped with holder, and described holder one end is equipped with transport roller component and the other end is equipped with discharging material roller group
Part, the transport roller component includes transfer gantry, and the transfer gantry lower end is connected on platform and is equipped among both sides U-shaped
Slot, the U-type groove is interior to be equipped with upper roll wheel, and the upper roll wheel is arranged right below lower roll wheel, and the lower roll wheel is connected to by pedestal
On platform, the holder is equipped with shaping component, and platform lower end quadrangle is equipped with supporting leg, the supporting leg connection leg seat, institute
It states supporting leg side and is equipped with support plate, the support plate is equipped with motor, and the motor links lower roll wheel by belt.
Preferably, the shaping component includes several fixed frames, and the fixed frame upper end is connected to by hydraulic push rod
Pedestal upper end, the fixed frame is interior to be equipped with shaping wheel, and the fixed frame side is additionally provided with detector, is set immediately below the shaping wheel
There are driven wheel, the driven wheel to be connected on platform by pedestal, the pedestal side is equipped with lateral pedestal, the transverse direction pedestal
Upper end is equipped with small roller and small roller surface is equipped with ripple, and the transverse direction pedestal side is equipped with small machine and connects small roller.
Preferably, the pedestal upper end is additionally provided with several quenching units, and the quenching unit includes fixing bracket, described
Fixing bracket top connects flexural pivot, and the flexural pivot is equipped with fire nozzle, and the fire nozzle side connects leather hose and leather hose is fixed on
On support bracket fastened snap ring, the fixing bracket side is additionally provided with temperature inductor.
Preferably, several cooling devices are additionally provided on the platform, the cooling device includes water tank, and the water tank is set
It sets in mesa base, the one side of water tank is equipped with several water pipes, and the water pipe other end passes through mesa base to connect water jet,
Booster pump is equipped at the water pipe other end connection water tank, one jiao of the platform is equipped with collector nozzle, and the collector nozzle passes through recycling
Pipe connects water tank.
Preferably, the discharging material roller component includes discharging support, and the discharging support upper end is equipped with several discharge rollers
Wheel, the discharging material roller both sides are equipped with guardrail, and the discharging support height is consistent with height of landing leg and bottom connects discharging pedestal.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）It is driven that the shaping component that the present invention designs by hydraulic push rod pressure makes the pressure of the oriented air valve rod iron of shaping wheel pass through
The cooperation of wheel carries out shaping, can accurately be found by the effect of detector need the orientation of shaping by the rotation of trundle in addition
Realize that automation is not necessarily to operating personnel's manual overturning, trundle surface facilitates the rotation of air valve rod iron to be unlikely to skid equipped with ripple.
（2）The quenching unit that the present invention designs passes through flexural pivot when needing the when of first being quenched to air valve rod iron in reforming process
Rotational alignment orientation again by temperature inductor monitoring temperature, reaching optimal quenching temperature keeps shaping more convenient.
（3）The cooling device that the present invention designs shaping after quenching terminates to need rapid cold when removing air valve rod iron, passes through water
The work of booster pump passes water through water pipe to enter water jet spouting in case, is quickly cooled down and reaches optimal shaping effect, in addition
The water flow down enters recovery tube by the collector nozzle on platform and arrives water tank formation water cycle again, both environmentally friendly or attenuating water resource
Waste.
（4）The discharge component that the present invention designs smoothly enters in discharging material roller when the air valve rod iron that shaping comes out, this
Outer discharging material roller both sides be additionally provided with guardrail prevent air valve rod iron shaping it is complete out when surprisingly slide cause damages.
Description of the drawings
Fig. 1 is air valve rod iron shaping tooling structural schematic diagram of the present invention.
Fig. 2 is discharging material roller component structure diagram of the present invention.
Fig. 3 is shaping component structural schematic diagram of the present invention.
Fig. 4 is quenching unit structural schematic diagram of the present invention.
Fig. 5 this present invention cooling device structural schematic diagrams.
In figure：1, supporting leg seat：2, supporting leg：3, platform：4, discharging material roller component：5, holder：6, shaping component：7, conveying branch
Frame：8, upper roll wheel：9, booster pump：10, U-type groove：11, lower roll wheel：12, pedestal：13, belt：14, cooling device：15, motor：
16, support plate：17, transport roller component：18, discharge pedestal：19, discharging support：20, discharging material roller：21, guardrail：22, laterally
Pedestal：23, small machine：24, trundle：25, detector：26, hydraulic push rod：27, fixed frame：28, shaping wheel：29, driven wheel：
30, pedestal：31, fire nozzle：32, flexural pivot：33, temperature inductor：34, fixing bracket：35, snap ring：36, leather hose：37, it recycles
Pipe：38, water tank：39, collector nozzle：40, water jet：41, water pipe.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
- 5 are please referred to Fig.1, the present invention provides a kind of technical solution：A kind of shaping tooling for air valve rod iron, including it is flat
Platform 3,3 upper end of platform are equipped with holder 5, and 5 one end of holder is equipped with transport roller component 17 and the other end is equipped with discharging material roller component 4,
Transport roller component 17 includes transfer gantry 7, and the connection of 7 lower end of transfer gantry is equipped with U-type groove 10, U on platen 3 and among both sides
Upper roll wheel 8 is equipped in type groove 10, upper roll wheel 8 is arranged right below lower roll wheel 11, and lower roll wheel 11 is connected to platform 3 by pedestal 12
On, the transport roller component of new design is whole by the air valve rod iron progress of the conveniently moving plurality of specifications of upper roll wheel in U-type groove
Shape.Holder 5 is equipped with shaping component 6, and the shaping component of new design makes the oriented Valve Steel of shaping wheel by hydraulic push rod pressure
The pressure of stick carries out shaping by the cooperation of driven wheel, can accurately find the orientation for needing shaping by the effect of detector in addition
Realize that automation is not necessarily to operating personnel's manual overturning by the rotation of trundle, 3 lower end quadrangle of platform is equipped with supporting leg 2, and supporting leg 2 connects
Supporting leg seat 1 is connect, 2 side of supporting leg is equipped with support plate 16, and support plate 16 is equipped with motor 15, and motor 15 links lower roll by belt 13
Wheel 11.Drive lower roll wheel operating that air valve rod iron is made smoothly to carry out shaping by the way that the startup belt rotation of motor is lower.
In the present embodiment, shaping component 6 includes several fixed frames 27, and 27 upper end of fixed frame is connected by hydraulic push rod 26
In 5 upper end of holder, shaping wheel 28 is equipped in fixed frame 27,27 side of fixed frame is additionally provided with detector 25,28 underface of shaping wheel
Equipped with driven wheel 29, driven wheel 29 is connected on platen 3 by pedestal 30, and 30 side of pedestal is equipped with lateral pedestal 22, lateral base
22 upper ends of seat are equipped with small roller 24 and 24 surface of small roller is equipped with ripple, and 22 side of lateral pedestal is equipped with small machine 23 and connects small
Roller 24.The shaping component of new design makes the pressure of the oriented air valve rod iron of shaping wheel pass through driven wheel by hydraulic push rod pressure
Cooperation carry out shaping, the rotation reality for needing the orientation of shaping by trundle can be accurately found by the effect of detector in addition
Now automation is not necessarily to operating personnel's manual overturning, and trundle surface facilitates the rotation of air valve rod iron to be unlikely to skid equipped with ripple.
In the present embodiment, 5 upper end of holder is additionally provided with several quenching units 22, and quenching unit 22 includes fixing bracket 34,
34 top of fixing bracket connects flexural pivot 32, and flexural pivot 32 is equipped with fire nozzle 31, and 31 side of fire nozzle connects leather hose 36 and leather hose 36
It is fixed on the snap ring 35 of fixing bracket 34,34 side of fixing bracket is additionally provided with temperature inductor 33.The cooling dress of new design
Set the shaping after quenching terminate to need it is rapid cold when removing air valve rod iron, by the work of booster pump in water tank pass water through water pipe into
It is spouting to enter water jet, is quickly cooled down and reaches optimal shaping effect, the water flow down in addition by the collector nozzle on platform into
Enter recovery tube and arrives water tank formation water cycle again, both environmental protection or wastes of attenuating water resource.
In the present embodiment, several cooling devices 14 are additionally provided on platform 3, cooling device 14 includes water tank 38, water tank 38
In 3 bottom of platform, 38 side of water tank is equipped with several water pipes 41 for setting, and 41 other end of water pipe passes through 3 bottom of platform connection water spray
Mouth 40,41 other end of water pipe connect and are equipped with booster pump 9 at water tank 38, and 3 one jiaos of platform is equipped with collector nozzle 39, and collector nozzle 39 is by returning
Closed tube 37 connects water tank 38.The shaping after quenching of the cooling device of new design terminates to need rapid cold when removing air valve rod iron, leads to
The work for crossing booster pump in water tank passes water through water pipe to enter water jet spouting, is quickly cooled down and reaches optimal shaping effect,
In addition the water flow down enters recovery tube by the collector nozzle on platform and arrives water tank formation water cycle again, both environmental protection or attenuating water money
The waste in source.
In the present embodiment, discharging material roller component 4 includes discharging support 19, and 19 upper end of discharging support is equipped with several discharge rollers
Wheel 20,20 both sides of discharging material roller are equipped with guardrail 21, and 19 height of discharging support is highly consistent with supporting leg 2 and bottom connect discharging pedestal
18.The discharge component of new design smoothly enters in discharging material roller when the air valve rod iron that shaping comes out, in addition discharging material roller
Both sides be additionally provided with guardrail prevent air valve rod iron shaping it is complete out when surprisingly slide cause damages.
Finally, in the present embodiment, shaping wheel 28, driven wheel 29,24 material of trundle are corrosion-and high-temp-resistant.It is novel to set
Shaping wheel, driven wheel, the trundle of meter are high temperature resistant and corrosion-resistant, due to for a long time under the working condition of high temperature and water
Service life is improved, the cost of enterprise is reduced.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of shaping tooling for air valve rod iron, including platform (3), it is characterised in that：Platform (3) upper end is equipped with branch
Frame (5), described holder (5) one end is equipped with transport roller component (17) and the other end is equipped with discharging material roller component (4), the conveying
Roll assembly (17) includes transfer gantry (7), and transfer gantry (7) lower end is connected on platform (3) and is equipped with U among both sides
Type groove (10), the U-type groove (10) is interior to be equipped with upper roll wheel (8), and the upper roll wheel (8) is arranged right below lower roll wheel (11), described
Lower roll wheel (11) is connected to by pedestal (12) on platform (3), and the holder (5) is equipped with shaping component (6), the platform
(3) lower end quadrangle is equipped with supporting leg (2), supporting leg (2) the connection leg seat (1), and supporting leg (2) side is equipped with support plate
(16), the support plate (16) is equipped with motor (15), and the motor (15) links lower roll wheel (11) by belt (13).
2. a kind of shaping tooling for air valve rod iron according to claim 1, it is characterised in that：The shaping component
(6) include several fixed frames (27), fixed frame (27) upper end is connected to holder (5) upper end by hydraulic push rod (26),
Shaping wheel (28) is equipped in the fixed frame (27), fixed frame (27) side is additionally provided with detector (25), the shaping wheel
(28) it is arranged right below driven wheel (29), the driven wheel (29) is connected to by pedestal (30) on platform (3), the pedestal
(30) side is equipped with lateral pedestal (22), and described transverse direction pedestal (22) upper end is equipped with small roller (24) and small roller (24) surface is set
There are ripple, described transverse direction pedestal (22) side to be equipped with small machine (23) and connect small roller (24).
3. a kind of shaping tooling for air valve rod iron according to claim 1, it is characterised in that：On the holder (6)
End is additionally provided with several quenching units (22), and the quenching unit (22) includes fixing bracket (34), the fixing bracket (34)
Top connects flexural pivot (32), and the flexural pivot (32) is equipped with fire nozzle (31), fire nozzle (31) the side connection leather hose (36)
And leather hose (36) is fixed on fixing bracket（34）Snap ring（35）On, the fixing bracket（35）Side is additionally provided with temperature inductor
（33）.
4. a kind of shaping tooling for air valve rod iron according to claim 1, it is characterised in that：The platform（3）On
It is additionally provided with several cooling devices（14）, the cooling device（14）Including water tank（38）, the water tank（38）It is arranged in platform
（3）Bottom, the water tank（38）Side is equipped with several water pipes（41）, the water pipe（41）The other end passes through platform（3）Bottom
Connect water jet（40）, the water pipe（41）The other end connects water tank（38）Place is equipped with booster pump（9）, the platform（3）One jiao
Equipped with collector nozzle（39）, the collector nozzle（39）Pass through recovery tube（37）Connect water tank（38）.
5. a kind of shaping tooling for air valve rod iron according to claim 1, it is characterised in that：The discharging material roller group
Part（4）Including discharging support（19）, the discharging support（19）Upper end is equipped with several discharging material rollers（20）, the discharging material roller
（20）Both sides are equipped with guardrail（21）, the discharging support（19）Height and supporting leg（2）Highly consistent and bottom connection discharging pedestal
（18）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810072600.7A CN108453147A (en) | 2018-01-25 | 2018-01-25 | A kind of shaping tooling for air valve rod iron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810072600.7A CN108453147A (en) | 2018-01-25 | 2018-01-25 | A kind of shaping tooling for air valve rod iron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108453147A true CN108453147A (en) | 2018-08-28 |
Family
ID=63238921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810072600.7A Pending CN108453147A (en) | 2018-01-25 | 2018-01-25 | A kind of shaping tooling for air valve rod iron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108453147A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114164323A (en) * | 2021-11-01 | 2022-03-11 | 泰州龙瑞金属制品有限公司 | Air valve steel surface heat treatment process method simple to operate |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4829709B1 (en) * | 1969-11-21 | 1973-09-12 | ||
| CN2106420U (en) * | 1991-08-10 | 1992-06-03 | 陈相富 | Automatic air pumping sealing apparatus for christmas lamp |
| CN202174602U (en) * | 2011-08-15 | 2012-03-28 | 黄石卫生材料药业有限公司 | Single-sided punching slicer |
| CN102527778A (en) * | 2012-03-05 | 2012-07-04 | 常熟市非凡金属制品有限公司 | Quenching and straightening machine for bar billets |
| CN204412960U (en) * | 2015-01-13 | 2015-06-24 | 苏州叶氏钣金科技有限公司 | A kind of Novel plate shearing machine material collecting device |
-
2018
- 2018-01-25 CN CN201810072600.7A patent/CN108453147A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4829709B1 (en) * | 1969-11-21 | 1973-09-12 | ||
| CN2106420U (en) * | 1991-08-10 | 1992-06-03 | 陈相富 | Automatic air pumping sealing apparatus for christmas lamp |
| CN202174602U (en) * | 2011-08-15 | 2012-03-28 | 黄石卫生材料药业有限公司 | Single-sided punching slicer |
| CN102527778A (en) * | 2012-03-05 | 2012-07-04 | 常熟市非凡金属制品有限公司 | Quenching and straightening machine for bar billets |
| CN204412960U (en) * | 2015-01-13 | 2015-06-24 | 苏州叶氏钣金科技有限公司 | A kind of Novel plate shearing machine material collecting device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114164323A (en) * | 2021-11-01 | 2022-03-11 | 泰州龙瑞金属制品有限公司 | Air valve steel surface heat treatment process method simple to operate |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20180828 |