CN108451370A - Commercial gas premixes ratio control energy-saving steam cabinet and its control method entirely - Google Patents
Commercial gas premixes ratio control energy-saving steam cabinet and its control method entirely Download PDFInfo
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- CN108451370A CN108451370A CN201810326864.0A CN201810326864A CN108451370A CN 108451370 A CN108451370 A CN 108451370A CN 201810326864 A CN201810326864 A CN 201810326864A CN 108451370 A CN108451370 A CN 108451370A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 95
- 239000007789 gas Substances 0.000 claims abstract description 52
- 238000001514 detection method Methods 0.000 claims abstract description 40
- 238000002485 combustion reaction Methods 0.000 claims abstract description 29
- 239000000567 combustion gas Substances 0.000 claims abstract description 21
- 230000005611 electricity Effects 0.000 claims description 12
- 101001042415 Cratylia mollis Mannose/glucose-specific lectin Cramoll Proteins 0.000 claims description 6
- 102100029775 Eukaryotic translation initiation factor 1 Human genes 0.000 claims description 6
- 101001012787 Homo sapiens Eukaryotic translation initiation factor 1 Proteins 0.000 claims description 6
- 101000643378 Homo sapiens Serine racemase Proteins 0.000 claims description 6
- AIXMJTYHQHQJLU-UHFFFAOYSA-N chembl210858 Chemical compound O1C(CC(=O)OC)CC(C=2C=CC(O)=CC=2)=N1 AIXMJTYHQHQJLU-UHFFFAOYSA-N 0.000 claims description 6
- 238000010926 purge Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 230000001535 kindling effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims description 3
- 230000002159 abnormal effect Effects 0.000 claims description 2
- 238000005192 partition Methods 0.000 claims description 2
- MKGHDZIEKZPBCZ-ULQPCXBYSA-N methyl (2s,3s,4r,5r,6r)-4,5,6-trihydroxy-3-methoxyoxane-2-carboxylate Chemical compound CO[C@H]1[C@H](O)[C@@H](O)[C@H](O)O[C@@H]1C(=O)OC MKGHDZIEKZPBCZ-ULQPCXBYSA-N 0.000 claims 13
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 150000002500 ions Chemical class 0.000 description 15
- 230000006872 improvement Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
- 238000004064 recycling Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000000446 fuel Substances 0.000 description 4
- 235000013305 food Nutrition 0.000 description 3
- 238000009841 combustion method Methods 0.000 description 2
- 238000004200 deflagration Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- BHPQYMZQTOCNFJ-UHFFFAOYSA-N Calcium cation Chemical compound [Ca+2] BHPQYMZQTOCNFJ-UHFFFAOYSA-N 0.000 description 1
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 1
- 206010034133 Pathogen resistance Diseases 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229910001425 magnesium ion Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000010349 pulsation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J36/00—Parts, details or accessories of cooking-vessels
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/04—Cooking-vessels for cooking food in steam; Devices for extracting fruit juice by means of steam ; Vacuum cooking vessels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/42—Applications, arrangements, or dispositions of alarm or automatic safety devices
- F22B37/46—Applications, arrangements, or dispositions of alarm or automatic safety devices responsive to low or high water level, e.g. for checking, suppressing, extinguishing combustion in boilers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
- F23N5/24—Preventing development of abnormal or undesired conditions, i.e. safety arrangements
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Regulation And Control Of Combustion (AREA)
Abstract
The invention discloses a kind of commercial gas to premix ratio control energy-saving steam cabinet and its control method entirely; steamer includes steam box, burner and water tank, ignition electrode; further include the first electromagnetic switch valve, the second electromagnetic switch valve, GAS/AIR Proportional valve, frequency controlling fan and mixed gas outlet; frequency controlling fan circuit is connected with MCU; first electromagnetic switch valve and the second electromagnetic switch valve control driving circuit by electromagnetic switch valve and are connect with MCU, and MCU passes sequentially through ionic flame detection blowout protection circuit and isolating high-pressure ignitor is connect with ignition electrode；Control method includes electromagnetic switch valve detection, startup, fire defector, frequency controlling fan speed change step.The present invention controls the size of air by intelligent ratio and controls combustion power to control the premix amount of combustion gas, and the full premix combustion thermal efficiency reaches 90% or more, reduces unnecessary burning, good energy-conserving effect.
Description
Technical field
The present invention relates to energy-saving steam cabinet field more particularly to a kind of commercial gas premix full ratio control energy-saving steam cabinet and its
Control method, with full premix combustion high thermal efficiency, intelligent power saving management control, combustion power is adjustable setting and safety failure
Self-test and the function of reporting failure.
Background technology
Commercial gas steamer is ordinary strong exhaust band blowout protection Combustion System currently on the market, and the thermal efficiency generally only has
50% or so, when burning, is the largest always combustion power burning, when steam heat reaches balance, just will produce remaining combustion
It burns, the combustion thermal efficiency of another forced-ventilated burning is not high, wastes a large amount of fuel, high so as to cause use cost.Additionally
It has the following problems：
First, the blowout protection of the preceding kitchen range of commercial gas on the market ignition controller and commercial gas steamer ignition controller
Technology is all the technically simple application of household gas apparatus ion detection, is not suitable for commercial use environment.
The high-tension ignition energy ratio household of commercial gas kitchen tools ignition controller it is two 3 times big, damage to controller and
Interfere probability much larger；Commercial gas kitchen tools use environment is moist, and ionic current easily leakage causes fire defector sensitivity low, accidentally
Report flare up fire；Fire defector needle and high-tension ignition needle are all separate from, and while installing will have larger separation distance, no
High pressure of then lighting a fire climbs electricity and causes ignition control circuit to damage or be disturbed to fire defector needle, causes combustion gas largely to leak and pacifies
Full accident problem；Or fire defector needle and high-tension ignition are directed to point and form fire defector circuit, are not big with burner housing
Ground forms detection and returns, and igniting high pressure is not released well when igniting, so that high pressure is transmitted to kitchen along combustion flame by frying pan
Shi Zaocheng has the feeling of numb electricity.
The flame detection circuit of existing market commercial gas ignition controller is all to transplant domestic gas appliance flame detection circuit
It uses, causes control circuit control unstable or damage, influence the normal use of commercial kitchen tools, until existing commercial kitchen tools is made all to be reluctant
Meaning uses ion blowout protection, gives commercial kitchen tools that very serious safe handling problem, each place combustion gas association is brought to force in this way
Country can not be executed to hotel industry gas-fired kitchen safety management.
Second, commercial steamer is all to utilize low-voltage dc voltage to water level detecting on the market, this detection mode can be because of direct current
Voltage, which is added on water level detecting needle, generates ionization chemical action, and water level detecting needle is made quickly to adhere to incrustation scale.Due to the resistance of incrustation scale
Greatly, when the amount of scale of water level detecting wire surface attachment is excessive, conductive current will be very low, and detection circuit is caused to can't detect electricity
Pulse can not be detected having water.Incrustation scale can also promote electrochemical corrosion to aggravate, and water level detecting wire surface is caused to corrode,
The damage of heating surface is accelerated to shorten its service life to reduce the detection accuracy of water level detecting needle.Further, since water body
When high-boiling evaporates, fluctuation is very big up and down for the water surface, easily leads to the flase drop of water level, ultimately causes dry combustion method and damage water tank.
Third, at present commercial gas kitchen range ignition controller and commercial gas steamer ignition controller on the market, combustion gas
Electromagnetic switch valve-driving circuit is all directly to use low and high level type of drive, this type of drive dead by external interference in MCU
Combustion gas electromagnetic switch valve, the safety problem for causing combustion gas to leak for a long time can be opened after machine for a long time.In addition, combustion gas electromagnetic switch valve exists
Afc voltage 24V or more works long hours, combustion gas electromagnetic switch valve because of the excessively high damage of temperature, can cause the maintenance cost of equipment compared with
Height, use cost increase.
In high temperature, wet environment when now the ignition controller of commercial combustion gas kitchen tools in the market is because using, due to igniting
Energy is big and interferes the reasons such as big, leads to not to be arranged safety protection mechanism, and there are prodigious security risks when use.
Invention content
The object of the present invention is to provide a kind of commercial gas to premix ratio control energy-saving steam cabinet and its control method entirely, passes through
The size of intelligent ratio control air controls combustion power to control the premix amount of combustion gas, and the full premix combustion thermal efficiency reaches 90%
More than, reduce unnecessary burning, good energy-conserving effect.
To achieve the above object, a kind of commercial gas of present invention offer premixes ratio control energy-saving steam cabinet, including steam box entirely
With the water tank equipped with burner, burner is interior to be equipped with an ignition electrode, further includes flowing to the first electromagnetism set gradually along combustion gas
Switch valve, the second electromagnetic switch valve, GAS/AIR Proportional valve, frequency controlling fan and the mixed gas outlet in burner,
Frequency controlling fan circuit is connected with MCU, the first electromagnetic switch valve and the second electromagnetic switch valve and controls drive by electromagnetic switch valve
Dynamic circuit is connect with MCU, which passes sequentially through ionic flame detection blowout protection circuit and isolating high-pressure ignitor and the ignition electrode
Connection.
As a further improvement on the present invention, the electromagnetic switch valve control driving circuit includes that structure identical first is driven
Dynamic circuit and the second driving circuit, the first driving circuit include capacitance C1, and the anode of capacitance C1 is connect with the MCU, the two it
Between be grounded by resistance R5；The cathode of capacitance C1 is connect by resistance R4 with the base stage of amplifier Q3, passes through two between the two
Pole pipe D2 ground connection；The emitter of amplifier Q3 is grounded；The collector of amplifier Q3 by resistance R3 and resistance R2 respectively with three poles
The base stage of pipe Q1 is connected with emitter, and the emitter of triode Q1 passes sequentially through resistance R1, diode D1 and first electromagnetism
Switch valve connects, the plus earth of diode D1；The collector of triode Q1 and the first electromagnetic switch valve and diode D1 it is negative
Pole connects, and the collector of triode Q1 is connect by resistance R6 with MCU；Further include diode Z1 and capacitance C2 parallel with one another,
The plus earth of diode Z1, cathode are connected between resistance R6 and MCU.
As a further improvement of the present invention, the ionic flame detection blowout protection circuit includes that electricity occurs with ion
Road, flame detection circuit further include the first protection circuit being connected between the isolating high-pressure ignitor and ion generation circuit, connect
The second protection circuit being connected between flame detection circuit and MCU.
As a further improvement of the present invention, comparator IC1A, fire defector electricity are equipped in the flame detection circuit
Road is equipped with the flame sensing signal input terminal being connect with the isolating high-pressure ignitor, and the first protection circuit includes being connected to compare
Optocoupler ISO1 between device IC1A and MCU, the second protection circuit includes being connected to flame sensing signal input terminal and ion
Ceramic discharge tube ZD1, capacitance C6 and the capacitance C7 between circuit occurs；Electron ion occurs to be equipped with by triode Q7, electricity in circuit
Hold the high-frequency resonant booster circuit of C9, resistance R20 and transformer T1 compositions.
As a further improvement of the present invention, water level detecting needle, water tank ground connection, water level detecting needle are equipped in the water tank
The optocoupler ISO2 of power frequency component, the connection of water level detecting needle can be emitted when water level is higher than water level detecting needle to the MCU by being connected with
There is Industrial Frequency Transformer T2.
As a further improvement of the present invention, after including being mixed by Steam Recovery in steam box and with steam in water tank again
The steam circulation for injecting steam box, further includes the heat-exchange system being connected between burner and steam circulation.
To achieve the above object, the present invention also provides a kind of commercial gas to premix ratio control energy-saving steam cabinet controlling party entirely
Method includes the following steps：
1) steamer started, by residual gas in wind turbine blowing burner 5-15 seconds；
2) MCU controls driving circuit by electromagnetic switch valve and detects the first electromagnetic switch valve and the work of the second electromagnetic switch valve
State, such as the two wherein have abnormal all the way, and arrestment starts and alarms immediately；
3) first start the first electromagnetic switch valve, start the second electromagnetic switch valve after 1 second, and start isolating high-pressure ignitor point simultaneously
Fire, frequency controlling fan start kindling material rotation speed of fan FU, spark delay 2-5 seconds；If 2-5 seconds MCU of igniting are examined by ionic flame
It surveys blowout protection circuit and all can't detect flare up fire, MCU closes all solenoid valves and alarm, and wind turbine enters post-purge
10-70 seconds；
4) as MCU detects that burner normal combustion has flare up fire, wind when frequency controlling fan is exported by small fire ratio
Rotation speed of fan FH is gradually adjusted by linear aperture when machine rotating speed FL is exported to big fire ratio, then burner is allowed to be fired with maximum power
It burns；
5) MCU such as detects blowout protection circuit by ionic flame and finds burner accident extinguishing in combustion process, automatically
All solenoid valves are closed, wind turbine enters 10-70 seconds post-purges, and alarm.
As a further improvement on the present invention, step 2) is：MCU passes through the first driving circuit and the second driving circuit respectively
Detect the first electromagnetic switch valve and the second electromagnetic switch valve working condition, such as the first electromagnetic switch valve or the second electromagnetic switch valve its
In to have be that arrestment starts and alarms high level immediately all the way；As being all that low level represents the first electromagnetic switch valve and the second electricity
Magnetic switch valve working condition is normal.
As a further improvement of the present invention, it when passing through isolating high-pressure ignitor, is formed back by ignition electrode and burner housing
Road simultaneously carries out firing action, while ignition electrode is also used as fire defector needle, when there is flame in burner, generates flare up fire simultaneously
The comparator IC1A being transferred in flame detection circuit, comparator IC1A detect the negative voltage of flare up fire and and reference voltage
Compare rear output switching activity, by optocoupler ISO1 isolated transmissions to MCU, all electricity are maintained open if MCU detects flare up fire
Magnet valve, if closing all solenoid valves when detecting no flare up fire in one second.
As a further improvement of the present invention, the water level in water tank is detected by water level detecting needle, and water level detecting needle is logical
Optocoupler ISO2 to be crossed to connect with MCU, water level detecting needle is also associated with Industrial Frequency Transformer T2, when there is water not have water level detecting needle, electricity
Stream is worked by water and water tank link circuit to ground, optocoupler ISO2 because there is electric current to flow through, and optocoupler ISO2 receiving terminals receive simultaneously
Signal, because transmitting terminal is power frequency component, what receiving terminal received is fluctuating signal, and it is to have water that MCU, which persistently receives fluctuating signal, is such as received
To be not to continue fluctuating signal, MCU is judged as water shortage, and output order closes burning, and alarm.
Advantageous effect
Compared with prior art, commercial gas of the invention premix full ratio control energy-saving steam cabinet and its control method it is excellent
It puts and is：
1, this commercial gas steamer premixes ratio control energy-conserving control technology entirely, and the size of air is controlled by intelligent ratio
Premix amount to control combustion gas controls combustion power, and the full premix combustion thermal efficiency reaches 90% or more, is steamed than general commercial combustion gas
Cabinet saves at least 60% fuel, and the expense saved every year is very considerable, and more safer than general commercial gas combustion steaming cabinet；
2, using steam circulation recovery technology, fuel 70% is saved to greatest extent, reaches energy-efficient purpose；
3, rotation speed of fan FL and big when rotation speed of fan FU, the output of small fire ratio when the output of kindling material ratio can be arbitrarily arranged in MCU
Gas outlet amount can be arranged according to the combustion power of burner in three rotation speed of fan such as rotation speed of fan FH when fiery ratio output,
Extra combustion power caused by being unworthy of of device configuration can be reduced, reaches power conservation requirement；
4, electromagnetic switch valve control driving circuit ensures that controller will not be because of MCU using the isolation control of 500HZ pulsed capacitances
Unexpected crash causes to be opened accidentally solenoid valve and cause gas leakage；
5, ionic flame detection blowout protection circuit has many advantages, such as anti-interference strong, high sensitivity；
6, wind turbine uses frequency controlling fan, wind turbine to have rotating speed output, MCU directly to be closed as when judging rotation speed of fan exception
System is closed, ensures that equipment will not occur in combustion failure or contingency caused by fan trouble；
7, pulsed exchange water level detecting technology is used, low-voltage micro-current of alternation pulsing detects signal, reduction water level
Needle fouling caused by direct water solution is detected, the service life of water level detecting needle is extended；When low water level water shortage, water is boiled because of water
Surface wave is dynamic to make water level detecting needle flase drop signal, but MCU inspections are not judged as there is water, ensure that not less than 50Hz/ pps pulse per second signals
Sentencing because of water level flase drop leads to dry combustion method；
8, by water level detecting needle it is alternating impulse voltage, ionization is only just will produce in pulse wave crest, and ionize
Part is concentrated mainly at the needle point of water level detecting needle, and the magnesium ion that water level detecting needle is generated by electrolytics effect is greatly decreased
Incrustation scale being generated with combinations such as calcium ions in water to be attached on water level detecting needle, water level detecting wire surface resistance is small, and conductive current is big,
Reduce surface corrosion caused by incrustation scale simultaneously, not only improves the accuracy of detection of water level detecting needle, but also substantially extend it to make
Use the service life.
By description below and in conjunction with attached drawing, the present invention will become more fully apparent, these attached drawings are for explaining the present invention
Embodiment.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the schematic diagram that commercial gas premixes that ratio controls energy-saving steam cabinet entirely；
Fig. 2 is the structural schematic diagram that commercial gas premixes that ratio controls energy-saving steam cabinet entirely；
Fig. 3 is that electromagnetic switch valve controls driver circuit schematic diagram；
Fig. 4 is that ionic flame detects blowout protection circuit diagram；
Fig. 5 is water level detection circuit schematic diagram.
Specific implementation mode
The embodiment of the present invention is described referring now to the drawings.
Embodiment
The specific implementation mode of the present invention is as shown in Figures 1 to 5, and a kind of commercial gas premixes ratio control energy-conserving steaming entirely
The lower section of cabinet, including steam box 8, steam box 8 is equipped with water tank 7, and burner 6 is equipped in water tank 7, an ignition electrode is equipped in burner 6
5, further include along combustion gas flow direction set gradually the first electromagnetic switch valve 1, the second electromagnetic switch valve 2, GAS/AIR Proportional valve 3,
Frequency controlling fan 4 and the mixed gas outlet in burner 6,4 circuit of frequency controlling fan are connected with MCU10, the first electricity
Magnetic switch valve 1 and the second electromagnetic switch valve 2 control driving circuit 13 by electromagnetic switch valve and are connect with MCU10, and the MCU10 is successively
Blowout protection circuit 14 is detected by ionic flame and isolating high-pressure ignitor 11 is connect with the ignition electrode 5.MCU10 is connected with operation
Display.Combustion gas is controlled using double combustion gas electromagnetic switch valves, ensures that combustion gas safety accident will not occur because of unexpected a large amount of leakages.
It further include the steam circulation system that steam box 8 is refilled after mixing by Steam Recovery in steam box 8 and with steam in water tank 7
System 9, further includes the heat-exchange system 12 being connected between burner 6 and steam circulation 9.Steam circulation 9 includes back
Supervisor 92 is received, recycling supervisor 92 is equipped with circulating pump 91, and recycling 92 input terminals of supervisor are connected to the top of steam box 8.Heat exchange series
System 12 includes sequentially connected smoke-intake pipe 122, heat exchanger 121 and smoke exhaust pipe 123, input terminal and the burner 6 of smoke-intake pipe 122
Connection.Recycling supervisor 92 passes through heat exchanger 121, the output end of recycling supervisor 92 to connect by steam skirt 93 and 7 top of water tank
Logical, the output end of recycling supervisor 92 is also connected to by new and old steam mixing tube 94 with the lower part of steam box 8.It is equipped with and is located in water tank 7
Steam water-separator 73 below 93 input terminal of steam skirt.7 side of water tank is additionally provided with the deputy tank 71 that bottom communicates therewith.
Water level detecting needle 72 is arranged in deputy tank 71, and water tank 7 is grounded, and water level detecting needle 72, which is connected with, to be higher than in water level
Emit the optocoupler ISO2 of power frequency component when water level detecting needle 72 to the MCU10, water level detecting needle 72 is connected with Industrial Frequency Transformer
T2.Since 6 feed-tanks 7 of burner heat, the temperature in deputy tank 71 only has the 1/2 of water tank 7, on 72 surface of water level detecting needle
The incrustation scale of attachment is few, and detection is more accurate.
Recycling supervisor 92 is equipped with the temperature sensor 95 being connect with MCU10.When vapor (steam) temperature reaches in recycling supervisor 92
Target temperature, MCU10 reduce firepower automatically, the thermal energy for maintaining steam enough, when such as detection vapor (steam) temperature falls back to return difference temperature
(big fire start-up temperature=target temperature-return difference temperature), MCU10 open big fire immediately, and guarantee has enough quantity of steam and steam temperature
Degree thus will not also burn in most big fire in vapo(u)rous and waste fuel, not only ensures the steam for having foot temperature enough, but also energy
Reach energy-efficient effect.
In the present embodiment, input voltage is specially AC180V-AC250V；The power of circulating pump is≤750W/AC220V；Point
Fiery High voltage output：>=12KV, >=1.5MJ；Switch electromagnetic valve exports：Two-way DC24V switch electromagnetic valves.The output of switch electromagnetic valve
DC220V or AC220V, the component in electromagnetic switch valve control driving circuit 13 can also be used to need to carry out certain tune
It is whole.
The electromagnetic switch valve control driving circuit 13 includes identical first driving circuit of structure and the second driving circuit,
First driving circuit includes capacitance C1, and the anode of capacitance C1 is connect with the MCU10, being grounded by resistance R5 between the two；
The cathode of capacitance C1 is connect by resistance R4 with the base stage of amplifier Q3, is grounded between the two by diode D2；Amplifier Q3
Emitter ground connection；The collector of amplifier Q3 is connected with the base stage of triode Q1 and emitter respectively by resistance R3 and resistance R2
It connects, the emitter of triode Q1 passes sequentially through resistance R1, diode D1 and connect with first electromagnetic switch valve 1, diode D1
Plus earth；The collector of triode Q1 is connect with the cathode of the first electromagnetic switch valve 1 and diode D1, the collection of triode Q1
Electrode is connect by resistance R6 with MCU10.Further include diode Z1 and capacitance C2 parallel with one another, the anode of diode Z1 connects
Ground, cathode are connected between resistance R6 and MCU10, and diode Z1, resistance R6 and capacitance C2 form the first detection circuit, are used for
The state of the first electromagnetic switch valve 1 is detected, MCU10 is judged by the high and low level detected.
Similarly, the second driving circuit includes capacitance C3, and the anode of capacitance C3 is connect with the MCU10, leading between the two
Cross resistance R11 ground connection；The cathode of capacitance C3 is connect by resistance R10 with the base stage of amplifier Q4, passes through diode between the two
D4 is grounded；The emitter of amplifier Q4 is grounded；The collector of amplifier Q4 by resistance R9 and resistance R8 respectively with triode Q2
Base stage connected with emitter, the emitter of triode Q2 passes sequentially through resistance R7, diode D3 and second electromagnetic switch
Valve 2 connects, the plus earth of diode D3；The cathode of the collector of triode Q2 and the second electromagnetic switch valve 2 and diode D3
Connection, the collector of triode Q2 are connect by resistance R12 with MCU10.Further include diode Z2 and capacitance C4 parallel with one another,
The plus earth of diode Z2, cathode are connected between resistance R12 and MCU10.Diode Z2, resistance R12 and capacitance C4 groups
At the second detection circuit, the state for detecting the second electromagnetic switch valve 2, MCU10 is sentenced by the high and low level detected
It is disconnected.
When driving the first electromagnetic switch valve 1 and the second electromagnetic switch valve 2, pass through logical pulse square wave, partition direct current respectively
First driving circuit of voltage and the driving of the second driving circuit, pulse square wave, two electromagnetic switch valves are exported when MCU10 is normal
It can work normally, even if being interfered greatly since ignition energy is big, when MCU10 is disturbed or crashes, MCU10 is with direct current
High level output, driving circuit is pressed to can not receive open instructions and do not execute work, electromagnetic switch valve still in off position, ensure that
Equipment and personal safety.
The enforceable structure of first driving circuit and the second driving circuit is more, can be realized by capacitance logical exchange every
The function of direct current, remaining element can be adjusted as needed.First driving circuit and the second driving circuit pass through capacitance respectively
C1 and capacitance C3 are isolated, and exchange stopping direct current is led to, simple in structure.
The ionic flame detection blowout protection circuit 14 includes that circuit, flame detection circuit occurs with ion, further includes
Be connected to the isolating high-pressure ignitor 11 and ion occur the first protection circuit between circuit, be connected to flame detection circuit with
The second protection circuit between MCU10.
Comparator IC1A is equipped in the flame detection circuit, flame detection circuit is equipped with to be connected with the isolating high-pressure ignitor 11
The flame sensing signal input terminal connect, the first protection circuit includes the optocoupler being connected between comparator IC1A and MCU10
ISO1, the second protection circuit include the ceramic discharge being connected between flame sensing signal input terminal and ion generation circuit
Pipe ZD1, capacitance C6 and capacitance C7；Electron ion occurs to be equipped with by triode Q7, capacitance C9, resistance R20 and transformer T1 in circuit
The high-frequency resonant booster circuit of composition.
A kind of commercial gas premixes ratio control energy-saving steam cabinet control method entirely, includes the following steps：
1) steamer started, by residual gas in 4 blowing burner 6 of frequency controlling fan 10 seconds；
2) residual fire is first judged whether there is before lighting a fire, not lights a fire if any residual fire and does not open the first, second electromagnetic switch valve,
Ensure that detonation does not occur in igniting；
3) MCU10 passes through the first driving circuit and the second driving circuit detection the first electromagnetic switch valve 1 and the second electricity respectively
2 working condition of magnetic switch valve, wherein the detection of the first electromagnetic switch valve 1 is realized by resistance R6, diode Z1, capacitance C2；Second
The detection of electromagnetic switch valve 2 is realized by resistance R12, diode Z2, capacitance C4；As the first electromagnetic switch valve 1 or the second electromagnetism are opened
It is that arrestment starts and alarms high level immediately to close valve 2 wherein to have all the way；As being all that low level represents the first electromagnetic switch valve 1
It is normal with 2 working condition of the second electromagnetic switch valve；
4) first start the first electromagnetic switch valve and start the second electromagnetic switch valve 2 after 1,1 second, and start isolating high-pressure ignitor simultaneously
11 igniting, frequency controlling fan 4 start kindling material rotation speed of fan FU, and spark delay is no more than 5 seconds；If light a fire 5 seconds MCU10 by from
Sub- fire defector blowout protection circuit 14 all can't detect flare up fire, and MCU10 closes all solenoid valves and alarm, frequency conversion
Adjustable speed fan 4 enters post-purge 60 seconds, ensures that equipment will not the explosion accident caused by largely leaking combustion gas and meeting Mars；
5) as MCU10 detects that 6 normal combustion of burner has flare up fire, frequency controlling fan 4 to be exported by small fire ratio
When rotation speed of fan FL when being exported to big fire ratio rotation speed of fan FH gradually adjusted by linear aperture, then allow burner 6 with maximum
Power burns, guarantee will not because moment gas output too greatly caused by igniting not, moment is for hypoxgia is flame-out or deflagration phenomenon；
6) MCU10 such as detects blowout protection circuit 14 by ionic flame and finds burner accident extinguishing in combustion process,
All solenoid valves are automatically closed, frequency controlling fan 4 enters 60 seconds post-purges, and alarm.
High-tension ignition electric appliance 11 includes high voltage package and high-tension ignition circuit.Have using flame when fuel gas buring and carries ion
And there is unilateal conduction characteristic, flame detection circuit realizes the detection to flame using its characteristic.When by isolating high-pressure ignitor 11,
Ignition electrode is transported to by high voltage package after 500 volts of electron ion output, is gone forward side by side by ignition electrode 5 and 6 shell of burner forming circuit
Row firing action, while ignition electrode 5 is also used as fire defector needle, when having flame in burner 6, electron ion voltage is added in igniting
Needle forms ionic current circuit by flame and burner housing, because flame has unilateal conduction characteristic, the ion voltage of ignition electrode
Become negative DC voltage, negative DC voltage transfers back to ratio as flare up fire through high voltage package, resistance R18, resistance R19, resistance R21
Compared with device IC1A, comparator IC1A detect the negative voltage of flare up fire and with reference voltage relatively after output switching activity, pass through optocoupler
ISO1 isolated transmissions are maintained open all solenoid valves to MCU10 if MCU10 detects flare up fire, if detecting no flame
All solenoid valves are closed when signal in one second, no largely leak causes safety accident after ensureing fray-out of flame.
When having flame, ionic current passes through ion and circuit 1, flame sensing signal input terminal a, high voltage package low pressure occurs successively
End, ignition electrode 5, burner housing and ground connection, forming circuit, then flame sensing signal input terminal a is negative pressure；When not without flame
When, it is not formed into a loop, the voltage of flame sensing signal input terminal a is 500V alternating currents.Comparator IC1A positive input terminals with
Flame sensing signal input terminal a connections, negative input end ground connection, relatively and are overturn by positive input terminal with negative input end, comparator
The output end of IC1A sends out flare up fire to MCU10, and MCU10 judges whether there is flame by the flare up fire.
The main thermoelectricity magnet valve that electromagnetic switch valve driving is exported 500 milliseconds by MCU inhales by force signal.Wherein, electromagnetic switch valve control
In first driving circuit of driving circuit 13 processed, through capacitance C1 and resistance R4 driving amplifiers Q3 and triode Q1, triode Q1
It exports full voltage and drives the first electromagnetic switch valve 1.First electromagnetic switch valve 1 obtains full voltage and inhales strength opening solenoid valve work by force
Make, the driving pulse square wave of output 500HZ maintains signal after 500 milliseconds, and the half for exporting full voltage at this time maintains first
The opening of electromagnetic switch valve 1；When being crashed by strong jamming such as MCU10, it is possible to export high level, at this moment because have capacitance C1, C3 every
From (capacitance characteristic is logical exchange stopping direct current), the first driving circuit cannot get drive signal and the first electromagnetic switch valve 1 be automatically closed,
It ensure that a large amount of gas leak safety accidents caused by MCU10 crashes.The type of drive of second electromagnetic switch valve 2 is the same as the first electromagnetism
Switch valve 1.
Both first electromagnetic switch valve 1 and the second electromagnetic switch valve 2 are maintained open state by 1/2 full voltage, reduce
Calorific value under its long-time service, temperature Wen Sheng is very low, can be lengthened in commercial gas kitchen tools hot environment use
The service life of solenoid valve.
Water level in water tank 7 is detected by water level detecting needle 72, and water level detecting needle 72 is connected by optocoupler ISO2 and MCU10
It connects.Water level detecting provides AC12V alternations pulsating current through R30, R29, R28 to water level detecting needle 72 by Industrial Frequency Transformer T2, when
When having water not have water level detecting needle 72, electric current is by water and 7 link circuit of water tank to ground, and optocoupler ISO2 is because having electric current to flow through due to work
Make, optocoupler ISO2 receiving terminals receive signal simultaneously, and because transmitting terminal is power frequency 50Hz signals, what receiving terminal received is also 50Hz pulsation
Signal, it is to have water that MCU10, which persistently receives 50Hz fluctuating signals, and what is such as received is not to continue 50Hz fluctuating signals, and MCU10 is judged as
Water shortage, output order close burning, and alarm.
The safety protection program in addition, accident power-off built in MCU10 is sent a telegram here again, MCU10 self-shields when accident power-off is sent a telegram here again,
It will not start automatically, it is necessary to manually start, safety accident will not be caused when ensure that unattended.
MCU10 detects vapor (steam) temperature by temperature sensor 95.The driving of GAS/AIR Proportional valve 3 is exported by MCU10
Pwm signal controls the flow of the adjustment of rotational speed air of frequency controlling fan 4 to control the combustion gas of 3 aperture of GAS/AIR Proportional valve
Input quantity is premixed, the combustion power for automatically adjusting burner 6 according to vapor (steam) temperature is realized.When burning goes to big fire combustion by kindling material
It is gradually gently to be added to maximum combustion power by small when burning, is not in thus because flame opens to the maximum suddenly, air and combustion
The deflagration phenomenon that gas mixing ratio occurs when unreasonable；When vapor (steam) temperature reaches target temperature, adjust automatically frequency controlling fan 4
Rotating speed ratio adjustment GAS/AIR Proportional valve 3 by big fire combustion power, gently readjustment burns to small fire power, if MCU10 inspections
When measuring vapor (steam) temperature=(target temperature-return difference temperature), the rotating speed ratio of adjust automatically frequency controlling fan 4 adjustment combustion gas/
By small fire combustion power, gently readjustment burns AIR Proportional valve 3 to big fire power, makes vapor (steam) temperature fast constant temperature in target temperature
± (1 DEG C~2 DEG C) ensure that steam box 8 has enough steam and equilibrium temperature, do not generate afterburning；Simultaneously after system start-up
Start circulating pump 91 immediately, and circulating pump 91 is allowed to operate always, the Steam Recovery in steam box 8 is heated to heat exchanger 121
Return to steam box 8 with live steam again afterwards, steam is thermostat flow steam in such steam box 8, and steam pressure only in steam box 8 is super
It is arranged by relief valve automatic leakage when 300Pa, steam mends warm rear cabinet body-internal-circulation quick always when normal, and food is quick in minute-pressure
The nutritional ingredient of food is quickly lockked under the steam of temperature flowing and is cooked, and ensures mouthfeel and the nutrition of food；It is normal compared to market
Advise steamer energy saving 60% or more.
Above in association with most preferred embodiment, invention has been described, but the invention is not limited in implementations disclosed above
Example, and modification, equivalent combinations that various essence according to the present invention carry out should be covered.
Claims (10)
1. a kind of commercial gas premixes ratio control energy-saving steam cabinet, including steam box (8) and the water tank (7) equipped with burner (6) entirely,
An ignition electrode (5) is equipped in burner (6), it is characterised in that：Further include being opened along the first electromagnetism that combustion gas flow direction is set gradually
It closes valve (1), the second electromagnetic switch valve (2), GAS/AIR Proportional valve (3), frequency controlling fan (4) and is located in burner (6)
Mixed gas outlet, frequency controlling fan (4) circuit is connected with MCU (10), the first electromagnetic switch valve (1) and the second electromagnetic switch
Valve (2) is connect by that can lead to the electromagnetic switch valve control driving circuit (13) of pulse square wave, partition DC voltage with MCU (10),
The MCU (10) passes sequentially through ionic flame detection blowout protection circuit (14) and isolating high-pressure ignitor (11) and the ignition electrode (5)
Connection.
2. a kind of commercial gas according to claim 1 premixes ratio control energy-saving steam cabinet entirely, which is characterized in that the electricity
It includes identical first driving circuit of structure and the second driving circuit, the first driving circuit that magnetic switch valve, which controls driving circuit (13),
Including capacitance C1, the anode of capacitance C1 is connect with the MCU (10), being grounded by resistance R5 between the two；Capacitance C1's is negative
Pole is connect by resistance R4 with the base stage of amplifier Q3, is grounded by diode D2 between capacitance C1 and resistance R4；Amplifier Q3
Emitter ground connection；The collector of amplifier Q3 is connected with the base stage of triode Q1 and emitter respectively by resistance R3 and resistance R2
It connects, the emitter of triode Q1 passes sequentially through resistance R1, diode D1 and connect with first electromagnetic switch valve (1), diode
The plus earth of D1；The collector of triode Q1 is connect with the cathode of the first electromagnetic switch valve (1) and diode D1, triode Q1
Collector connect with MCU (10) by resistance R6；Further include diode Z1 and capacitance C2 parallel with one another, diode Z1 is just
Pole is grounded, and cathode is connected between resistance R6 and MCU (10).
3. a kind of commercial gas according to claim 1 or 2 premixes ratio control energy-saving steam cabinet entirely, which is characterized in that institute
It includes that circuit, flame detection circuit occurs with ion to state ionic flame detection blowout protection circuit (14), further includes being connected to institute
It states the first protection circuit between isolating high-pressure ignitor (11) and ion generation circuit, be connected to flame detection circuit and MCU (10)
Between second protection circuit.
4. a kind of commercial gas according to claim 3 premixes ratio control energy-saving steam cabinet entirely, which is characterized in that the fire
Comparator IC1A is equipped in flame detection circuit, flame detection circuit is equipped with the fire defector being connect with the isolating high-pressure ignitor (11)
Signal input part, the first protection circuit includes the optocoupler ISO1 being connected between comparator IC1A and MCU (10), and described the
Two protection circuits include the ceramic discharge tube ZD1 being connected between flame sensing signal input terminal and ion generation circuit, capacitance
C6 and capacitance C7；Electron ion occurs to be equipped with the high frequency being made of triode Q7, capacitance C9, resistance R20 and transformer T1 in circuit
Resonance step-up circuit.
5. a kind of commercial gas according to claim 1 premixes ratio control energy-saving steam cabinet entirely, which is characterized in that the water
Water level detecting needle (72), water tank (7) ground connection are equipped in case (7), water level detecting needle (72), which is connected with, to be examined higher than water level in water level
Emit the optocoupler ISO2 of power frequency component when stylus (72) to the MCU (10), water level detecting needle (72) is connected with Industrial Frequency Transformer
T2。
6. a kind of commercial gas according to claim 1 premixes ratio control energy-saving steam cabinet entirely, which is characterized in that including inciting somebody to action
The interior Steam Recovery of steam box (8) and the steam circulation (9) that steam box (8) are refilled after being mixed with water tank (7) interior steam, are also wrapped
Include the heat-exchange system (12) being connected between burner (6) and steam circulation (9).
7. a kind of premixing the control method that ratio controls energy-saving steam cabinet, feature according to commercial gas described in claim 1 entirely
It is to include the following steps：
1) steamer started, by residual gas in wind turbine blowing burner (6) 5-15 seconds；
2) MCU (10) controls driving circuit (13) the first electromagnetic switch valve of detection (1) by electromagnetic switch valve and the second electromagnetism is opened
Valve (2) working condition is closed, such as the two wherein has abnormal all the way, and arrestment starts and alarms immediately；
3) first start the first electromagnetic switch valve (1), start the second electromagnetic switch valve (2) after 1 second, and start isolating high-pressure ignitor simultaneously
(11) it lights a fire, frequency controlling fan (4) starts kindling material rotation speed of fan FU, spark delay 2-5 seconds；If igniting 2-5 second MCU (10) lead to
It crosses ionic flame detection blowout protection circuit (14) and all can't detect flare up fire, MCU (10) closes all solenoid valves and alarms
Prompt, wind turbine enter post-purge 10-70 seconds；
4) as MCU (10) detects that burner (6) normal combustion has flare up fire, frequency controlling fan (4) defeated by small fire ratio
Rotation speed of fan FH is gradually adjusted by linear aperture when rotation speed of fan FL is exported to big fire ratio when going out, then allow burner (6) with
Maximum power is burnt；
5) MCU (10) such as detects blowout protection circuit (14) by ionic flame and finds burner accident extinguishing in combustion process,
All solenoid valves are automatically closed, wind turbine enters 10-70 seconds post-purges, and alarm.
8. a kind of commercial gas according to claim 7 premixes ratio control energy-saving steam cabinet control method entirely, feature exists
In the step 2) is：MCU (10) detects the first electromagnetic switch valve by the first driving circuit and the second driving circuit respectively
(1) and the second electromagnetic switch valve (2) working condition, such as the first electromagnetic switch valve (1) or the second electromagnetic switch valve (2) wherein have one
Road is that arrestment starts and alarms high level immediately；As being all that low level represents the first electromagnetic switch valve (1) and the second electromagnetism
Switch valve (2) working condition is normal.
9. a kind of commercial gas according to claim 7 premixes ratio control energy-saving steam cabinet control method entirely, feature exists
In when by isolating high-pressure ignitor (11), being formed into a loop by ignition electrode (5) and burner (6) shell and carry out firing action, simultaneously
Ignition electrode (5) is also used as fire defector needle, when having flame in burner (6), generates flare up fire and is transferred to fire defector
Comparator IC1A in circuit, comparator IC1A detect the negative voltage of flare up fire and are exported more afterwards with reference voltage and turned over
Turn, give MCU (10) by optocoupler ISO1 isolated transmissions, all solenoid valves are maintained open if MCU (10) detects flare up fire,
If all solenoid valves are closed when detecting no flare up fire in one second.
10. a kind of commercial gas according to claim 7 premixes ratio control energy-saving steam cabinet control method entirely, feature exists
In the water level in water tank (7) is detected by water level detecting needle (72), and water level detecting needle (72) passes through optocoupler ISO2 and MCU (10)
Connection, water level detecting needle (72) are also associated with Industrial Frequency Transformer T2, and when there is water not have water level detecting needle (72), electric current passes through water
With water tank (7) link circuit to ground, optocoupler ISO2 works because there is electric current to flow through, and optocoupler ISO2 receiving terminals receive signal simultaneously,
Because transmitting terminal is power frequency component, what receiving terminal received is fluctuating signal, and it is to have water that MCU (10), which persistently receives fluctuating signal, is such as received
To be not to continue fluctuating signal, MCU (10) is judged as water shortage, and output order closes burning, and alarm.
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