CN108444686B - A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine - Google Patents

A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine Download PDF

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Publication number
CN108444686B
CN108444686B CN201810229486.4A CN201810229486A CN108444686B CN 108444686 B CN108444686 B CN 108444686B CN 201810229486 A CN201810229486 A CN 201810229486A CN 108444686 B CN108444686 B CN 108444686B
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test specimen
bearing
fixed
ring flange
grip block
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CN108444686A (en
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马跃
张豹
林清源
孙清超
孙伟
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Dalian University of Technology
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Dalian University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts

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  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The more bolts of Combined Loading are turned round the present invention provides a kind of ring flange stretch bending and loosen testing machine, stretch bending can be applied to more bolted flange disks simultaneously and be turned round combined load, research bolt loosens the testing machine of characteristic, belongs to mechanical test equipment technical field.The ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine, use the transverse load of threephase asynchronous machine generation as the bending load applied to ring flange, drag load of the pulling force for using hydraulic screw extractor to generate as axial direction, use the torque of servo motor generation as the torque load applied to ring flange, the device that can apply two combined loads for single bolt before being different from can apply three kinds of combined loads to how bolted ring flange.Three kinds of combined loads can be mutually isolated open by the present invention, not interfere with each other.And the magnitude of load that real-time display is applied.

Description

A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine
Technical field
The invention belongs to mechanical test equipment technical field, it is related to a kind of ring flange stretch bending and turns round the more bolts of Combined Loading loosening Testing machine.
Background technique
Bolt, which loosens testing machine, can be used to study the case where bolt loosens in load bearing situation, use now Bolt is loaded loosen testing machine be divided into it is following several:
It 1, is that Junker formula loosens test method
Such as GB/T 10431-2008.Junker formula loosens testing machine mainly by applying to the fastener for adding pretightning force The transverse load of alternation is allowed to generate transverse shifting.This transverse shifting makes to wave relatively between bolt and nut, so as to cause more The big microcosmic sliding in thread contact face makes fastener occur pine rapidly and turns.It can be quickly than previous any test method(s) Turn fastener pine.
2, electric-liquid servo controlled type vibratory drilling method
Subject fastener is tightened on clamping rack when test, and generates defined pretightning force, passes through servo hydraulic cylinder Make to generate alternation lateral displacement between two clamped metal plates, clamping force is caused to reduce, or even loses.Continuous record clamping force It is instantaneous, judge the anti-loosening property of fastener by comparing.
3, NAS vibration test
Test specimen is tightened in test sleeve, and makes position mark on part and sleeve, sleeve is then placed in vibration It is reciprocating on dynamic test platform.After booting, the both ends of sleeve reciprocating impact guide groove in guide groove generate biggish impact force, Test specimen is caused to loosen.Timing outage record test specimen change in location during the test, and the anti-loosening property of test specimen is determined accordingly.
The above experimental bench none be not loosen testing stand for single bolt, and the load born is single, but It analyzes in more bolt arrangements such as ring flange, due to the presence to interact between bolt, the load on bolt can not be simply accurate Ground it is equivalent on single bolt, and bolt in actual use, in the case where being related to more bolts, load generally compared with For complexity.Not single transverse load, therefore this testing stand is designed, it can effectively simulate the reality of multibolt flange disk Loading conditions, it is properer obtain each bolt when more bolts are load bearing loosen situation.It is loosened at present in more bolts It there is no related patents in terms of testing machine.
Summary of the invention
The more bolts of Combined Loading, which are turned round, the object of the present invention is to provide a kind of ring flange stretch bending loosens testing machine, it can be simultaneously Stretch bending is applied to more bolted flange disks and turns round combined load, research bolt loosens the testing machine of characteristic.
Technical solution of the present invention:
A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine, is made of three parts, respectively axial to carry Lotus transmitting portions, transverse load transmitting portions and torque load transmitting portions;
The axial load transmitting portions include lower grip block 18, thin test specimen 19, thick test specimen 20, test specimen bolt 21, axis Hold lid 23, thrust ball bearing 24, upper grip block 25, axially loaded support 26 and hydraulic screw extractor 27;18 He of lower grip block Axially loaded support 26 is each attached on base station 35;The thin test specimen 19 with it is thick 20 seam allowance of test specimen is corresponding is assembled together, it is logical It crosses test specimen bolt 21 and is assemblied in fixation in corresponding bolt hole;Thin test specimen 19 and thick test specimen 20 be mounted as a whole on lower grip block 18 with it is upper Between grip block 25, the outer-hexagonal of the thin test specimen 19 is mounted in the interior hexagonal of lower grip block 18, and uses hexagon socket head cap screw It is fixed;20 end of thick test specimen is mounted in 25 inner ring of grip block, and is fixed with hexagon socket head cap screw;The bearing cap 23 pass through upper grip block 25, and thrust ball bearing 24 is clipped between bearing cap 23 and upper grip block 25;The hydraulic screw extractor 27 oil pressure starting handle one end is placed in the cylinder in axially loaded support 26, and pawl hooks thereon catch on 23 edge of bearing cap;
The transverse load transmitting portions include eccentric shaft coupling 1, camshaft 2, end cap 3, cam link 4, swivel pin 5, U type connecting rod 6, first straight line bearing 7-1, second straight line bearing 7-2, the first support plate 8-1, the second support plate 8-2, the first Ф 8.5 pin 9-1,8.5 pin 9-2 of the 2nd Ф, 8.5 pin 9-3 of the 3rd Ф, elastic rod 10, brachycephaly screw element 11, ring 12, S are adjusted Type pillar tension sensor 13, long head thread part 14, swivel head 15, tension board 16, limit plate 17 and threephase asynchronous machine 34;Institute The first support plate 8-1, the second support plate 8-2 and the threephase asynchronous machine 34 stated are each attached on base station 35;The eccentric connection 1 one end of axis device is fixed on the motor shaft of threephase asynchronous machine 34, and the other end is fixed together with camshaft 2;The cam Axis 2 is linked together with cam link 4 by ball bearing, and with 3 sealing and dustproof of end cap;The cam link 4 and U-shaped company Bar 6 is connected with swivel pin 5;The first straight line bearing 7-1 is fixed in the first support plate 8-1, and U type connecting rod 6 passes through first Linear bearing 7-1;Described 10 one end of elastic rod is hinged with 8.5 pin 9-1 of the first Ф and U type connecting rod 6, the other end and brachycephaly spiral shell One end of line part 11 is hinged by 8.5 pin 9-2 of the 2nd Ф;The other end and S type pillar pulling force of the brachycephaly screw element 11 The connection of 13 threaded one end of sensor, and the installation and adjustment ring 12 that is situated between, the other end and length of S type pillar tension sensor 13 The threaded one end of head thread part 14 connects;The second straight line bearing 7-2 is fixed in the second support plate 8-2, long head thread The other end of part 14 passes through second straight line bearing 7-2, hinged with 8.5 pin 9-3 of the 3rd Ф with swivel head 15;The swivel head 15 are placed in the U-type groove of tension board 16, limit movement of the swivel head 15 in the U-type groove of tension board 16 by limit plate 17;Institute 16 sets of the tension board stated on thick 20 axis of test specimen;
The torque load transmitting portions include toggle 22, retarder support frame 28, guide rail slide block 29, bearing outside 30, torque eccentric shaft coupling 31, retarder 32 and servo motor 33;The retarder support frame 28 is fixed on base station 35, The external retarder 32 of servo motor 33 is fixed on jointly on retarder support frame 28;The output shaft and torque of the retarder 32 Eccentric shaft coupling 31 links together, and torque eccentric shaft coupling 31 is fixed together with 30 upper surface of bearing outside, bearing outside 30 lower end surfaces are fixed on the sliding block of guide rail slide block 29, and the guide rail of guide rail slide block 29 is fixed on toggle 22, are set on toggle 22 There is an end cap of hexagon socket head on the outer-hexagonal of thick test specimen 20, is located on tension board 16.
Beneficial effects of the present invention: three kinds of combined loads can be mutually isolated open by the present invention, not interfere with each other, and in real time Show applied magnitude of load.
Detailed description of the invention
Fig. 1 is the trimetric drawing of testing stand.
In figure: 1 eccentric shaft coupling;2 camshafts;3 end caps;4 cam links;5 swivel pins;6U type connecting rod;7-1 first straight line Bearing;7-2 second straight line bearing;The first support plate of 8-1;The second support plate of 8-2;8.5 pin of the first Ф of 9-1;The 2nd Ф of 9-2 8.5 pin;8.5 pin of the 3rd Ф of 9-3;10 elastic rods;11 brachycephaly screw elements;12 adjust ring;13S type pillar tension sensor; 14 long head thread parts;15 swivel heads;16 tension boards;17 limit plates;8 lower grip blocks;19 thin test specimens;20 thick test specimens;21 test specimen spiral shells Bolt;22 toggles;23 bearing caps;24 thrust ball bearings;Grip block on 25;26 axially loaded supports;27 hydraulic screw extractors;28 slow down Device support frame;29 guide rails add sliding block;30 bearing outsides;31 torque eccentric shaft couplings;32 retarders;33 servo motors;34 three-phases Asynchronous machine;35 base stations.
Specific embodiment
Below in conjunction with attached drawing and technical solution, a specific embodiment of the invention is further illustrated.
As shown in Figure 1:
A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine, is made of three parts, respectively axial to carry Lotus transmitting portions, transverse load transmitting portions and torque load transmitting portions;
The axial load transmitting portions include lower grip block 18, thin test specimen 19, thick test specimen 20, test specimen bolt 21, axis Hold lid 23, thrust ball bearing 24, upper grip block 25, axially loaded support 26 and hydraulic screw extractor 27;18 He of lower grip block Axially loaded support 26 is each attached on base station 35;The thin test specimen 19 with it is thick 20 seam allowance of test specimen is corresponding is assembled together, it is logical It crosses test specimen bolt 21 and is assemblied in fixation in corresponding bolt hole;Thin test specimen 19 and thick test specimen 20 be mounted as a whole on lower grip block 18 with it is upper Between grip block 25, the outer-hexagonal of the thin test specimen 19 is mounted in the interior hexagonal of lower grip block 18, and uses hexagon socket head cap screw It is fixed;20 end of thick test specimen is mounted in 25 inner ring of grip block, and is fixed with hexagon socket head cap screw;The bearing cap 23 pass through upper grip block 25, and thrust ball bearing 24 is clipped between bearing cap 23 and upper grip block 25;The hydraulic screw extractor 27 oil pressure starting handle one end is placed in the cylinder in axially loaded support 26, and pawl hooks thereon catch on 23 edge of bearing cap;
The transverse load transmitting portions include eccentric shaft coupling 1, camshaft 2, end cap 3, cam link 4, swivel pin 5, U type connecting rod 6, first straight line bearing 7-1, second straight line bearing 7-2, the first support plate 8-1, the second support plate 8-2, the first Ф 8.5 pin 9-1,8.5 pin 9-2 of the 2nd Ф, 8.5 pin 9-3 of the 3rd Ф, elastic rod 10, brachycephaly screw element 11, ring 12, S are adjusted Type pillar tension sensor 13, long head thread part 14, swivel head 15, tension board 16, limit plate 17 and threephase asynchronous machine 34;Institute The first support plate 8-1, the second support plate 8-2 and the threephase asynchronous machine 34 stated are each attached on base station 35;The eccentric connection 1 one end of axis device is fixed on the motor shaft of threephase asynchronous machine 34, and the other end is fixed together with camshaft 2;The cam Axis 2 is linked together with cam link 4 by ball bearing, and with 3 sealing and dustproof of end cap;The cam link 4 and U-shaped company Bar 6 is connected with swivel pin 5;The first straight line bearing 7-1 is fixed in the first support plate 8-1, and U type connecting rod 6 passes through first Linear bearing 7-1;Described 10 one end of elastic rod is hinged with 8.5 pin 9-1 of the first Ф and U type connecting rod 6, the other end and brachycephaly spiral shell One end of line part 11 is hinged by 8.5 pin 9-2 of the 2nd Ф;The other end and S type pillar pulling force of the brachycephaly screw element 11 The connection of 13 threaded one end of sensor, and the installation and adjustment ring 12 that is situated between, the other end and length of S type pillar tension sensor 13 The threaded one end of head thread part 14 connects;The second straight line bearing 7-2 is fixed in the second support plate 8-2, long head thread The other end of part 14 passes through second straight line bearing 7-2, hinged with 8.5 pin 9-3 of the 3rd Ф with swivel head 15;The swivel head 15 are placed in the U-type groove of tension board 16, limit movement of the swivel head 15 in the U-type groove of tension board 16 by limit plate 17;Institute 16 sets of the tension board stated on thick 20 axis of test specimen;
The torque load transmitting portions include toggle 22, retarder support frame 28, guide rail slide block 29, bearing outside 30, torque eccentric shaft coupling 31, retarder 32 and servo motor 33;The retarder support frame 28 is fixed on base station 35, The external retarder 32 of servo motor 33 is fixed on jointly on retarder support frame 28;The output shaft and torque of the retarder 32 Eccentric shaft coupling 31 links together, and torque eccentric shaft coupling 31 is fixed together with 30 upper surface of bearing outside, bearing outside 30 lower end surfaces are fixed on the sliding block of guide rail slide block 29, and the guide rail of guide rail slide block 29 is fixed on toggle 22, are set on toggle 22 There is an end cap of hexagon socket head on the outer-hexagonal of thick test specimen 20, is located on tension board 16.
A kind of ring flange stretch bending torsion more bolts of Combined Loading loosen the experimental method of testing machine, and steps are as follows:
(1) pressurize to hydraulic screw extractor 27, the oil pressure starting handle of hydraulic screw extractor 27 stretches out, drive the pawl hooks of hydraulic screw extractor 27 to Upper movement, oil pressure starting handle resist axially loaded support 26, and pawl hooks hook tight 23 edge of bearing cap, to generate the drawing of an axial direction Power.
(2) start threephase asynchronous machine 34, due to the presence of 1 eccentricity of eccentric shaft coupling, the rotation of motor can be defeated Periodical transverse load out will not there is a situation where motor lockings due to the presence of elastic rod 10.
(3) starting servo motor 33 can make torsion arm swing due to the presence of 31 eccentricity of torque eccentric shaft coupling, from And apply the torque load of circulation to thick test specimen.

Claims (2)

1. a kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine, which is characterized in that the ring flange stretch bending is turned round The more bolts of Combined Loading loosen testing machine and are made of three parts, respectively axial load transmitting portions, transverse load transfer part Divide and torque load transmitting portions;
The axial load transmitting portions include lower grip block (18), thin test specimen (19), thick test specimen (20), test specimen bolt (21), bearing cap (23), thrust ball bearing (24), upper grip block (25), axially loaded support (26) and hydraulic screw extractor (27);Institute The lower grip block (18) and axially loaded support (26) stated are each attached on base station (35);The thin test specimen (19) and thick test specimen (20) seam allowance correspondence is assembled together, and is assemblied in corresponding bolt hole by test specimen bolt (21) fixed;Thin test specimen (19) and thickness Test specimen (20) is mounted as a whole between lower grip block (18) and upper grip block (25), the outer-hexagonal installation of the thin test specimen (19) In the interior hexagonal of lower grip block (18), and fixed with hexagon socket head cap screw;Described thick test specimen (20) end is mounted on clamping In plate (25) inner ring, and fixed with hexagon socket head cap screw;The bearing cap (23) passes through upper grip block (25), and by thrust ball axis (24) are held to be clipped between bearing cap (23) and upper grip block (25);Oil pressure starting handle one end of the hydraulic screw extractor (27) is placed in In cylinder on axially loaded support (26), pawl hooks thereon catch on bearing cap (23) edge;
The transverse load transmitting portions include eccentric shaft coupling (1), camshaft (2), end cap (3), cam link (4), hinge Outbound (5), U type connecting rod (6), first straight line bearing (7-1), second straight line bearing (7-2), the first support plate (8-1), second Fagging (8-2), 8.5 pin of the first Ф (9-1), 8.5 pin of the 2nd Ф (9-2), 8.5 pin of the 3rd Ф (9-3), elastic rod (10), brachycephaly screw element (11), adjusting ring (12), S type pillar tension sensor (13), long head thread part (14), swivel head (15), tension board (16), limit plate (17) and threephase asynchronous machine (34);First support plate (8-1), the second support plate (8-2) and threephase asynchronous machine (34) is each attached on base station (35);It is different that described eccentric shaft coupling (1) one end is fixed on three On the motor shaft for walking motor (34), the other end is fixed together with camshaft (2);The camshaft (2) passes through ball bearing It links together with cam link (4), and with end cap (3) sealing and dustproof;Cam link (4) and U type connecting rod (6) hinge Outbound (5) connection;The first straight line bearing (7-1) is fixed in the first support plate (8-1), and U type connecting rod (6) passes through first Linear bearing (7-1);Elastic rod (10) one end 8.5 pin of the first Ф (9-1) and U type connecting rod (6) hingedly, the other end It is hinged by 8.5 pin of the 2nd Ф (9-2) with one end of brachycephaly screw element (11);The other end of the brachycephaly screw element (11) It connect, and is situated between installation and adjustment ring (12) with S type pillar tension sensor (13) threaded one end, S type pillar pulling force passes The other end of sensor (13) is connect with the threaded one end of long head thread part (14);The second straight line bearing (7-2) is fixed on In second support plate (8-2), the other end of long head thread part (14) passes through second straight line bearing (7-2), uses with swivel head (15) 3rd Ф, 8.5 pin (9-3) is hinged;The swivel head (15) is placed in the U-type groove of tension board (16), is passed through limit plate (17) Limit the movement of swivel head (15) in the U-type groove of tension board (16);The tension board (16) is covered in thick test specimen (20) axis On;
The torque load transmitting portions include toggle (22), retarder support frame (28), guide rail slide block (29), outside bearing Cover (30), torque eccentric shaft coupling (31), retarder (32) and servo motor (33);The retarder support frame (28) is fixed On base station (35), servo motor (33) external retarder (32) is fixed on jointly on retarder support frame (28);Described subtracts The output shaft of fast device (32) links together with torque eccentric shaft coupling (31), torque eccentric shaft coupling (31) and bearing outside (30) upper surface is fixed together, and bearing outside (30) lower end surface is fixed on the sliding block of guide rail slide block (29), guide rail slide block (29) guide rail is fixed on toggle (22), and toggle (22) is equipped with an end cap of hexagon socket head outer the six of thick test specimen (20) On angle, it is located on tension board (16).
2. ring flange stretch bending according to claim 1 turns round the more bolts of Combined Loading and loosens testing machine, which is characterized in that described The thickness of adjusting ring (12) be adjusted according to demand.
CN201810229486.4A 2018-03-15 2018-03-15 A kind of ring flange stretch bending turns round the more bolts of Combined Loading and loosens testing machine Active CN108444686B (en)

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Publication number Priority date Publication date Assignee Title
US10598567B1 (en) 2018-03-15 2020-03-24 Dalian University Of Technology Multi-bolt loosening test machine for flange with tension, bending and torsion compound loading
US10620069B2 (en) 2018-03-15 2020-04-14 Dalian University Of Technology Multi-bolt loosening test machine for flange with tension and bending compound loading
CN112284708B (en) * 2020-10-23 2023-03-24 江苏徐工工程机械研究院有限公司 Vibration-torsion composite bolt connection performance test auxiliary device and use method

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