CN108436335A - A kind of seat support welding production line - Google Patents

A kind of seat support welding production line Download PDF

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Publication number
CN108436335A
CN108436335A CN201810328945.4A CN201810328945A CN108436335A CN 108436335 A CN108436335 A CN 108436335A CN 201810328945 A CN201810328945 A CN 201810328945A CN 108436335 A CN108436335 A CN 108436335A
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China
Prior art keywords
block
pivoted arm
slot
debugging
clamping device
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Granted
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CN201810328945.4A
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Chinese (zh)
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CN108436335B (en
Inventor
何涛
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Rizhao Jinhui Technology Information Consulting Co ltd
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Wenzhou Polytechnic
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Priority to CN201810328945.4A priority Critical patent/CN108436335B/en
Publication of CN108436335A publication Critical patent/CN108436335A/en
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Publication of CN108436335B publication Critical patent/CN108436335B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a kind of seat support welding production lines, it is by being arranged welding gun regulating mechanism, conveying mechanism and adjustment base, to convey clamping device, multiple stations are divided to be assigned the fixation, welding and blanking of tube-like piece, adjustment base is supported and rotates to clamping device, the debugging of welding gun regulating mechanism accommodates welding gun, completes in situ to weld convenient for staff, improves efficiency;Multigroup track structure is set on clamping device, and coordinates multigroup fixture, tube-like piece of different size and specifications is positioned, fixture uses the structure of adjustable, meets the location requirement of different thicknesses tube-like piece;Production efficiency is improved on the whole, is convenient for production management.

Description

A kind of seat support welding production line
Technical field
The present invention relates to product manufacture fields, more particularly, to a kind of semi-automatic life carrying out welding processing to metal seat Producing line.
Background technology
In people's lives, the seat used has various styles, wherein being welded by tubular metal material Made of seat there is more people to use, sound construction, and can design and be welded into a variety of different shape styles.In existing skill In art, several tube-like pieces of complexed metal seat design the fixture group of corresponding arrangement, each fixture difference in fixture group Respective tube-like piece is fixed, then the welding position by welding personnel between tube-like piece is welded, and unclamps fixture after the completion Weldering is removed to be integrally formed the tubular body group of a plane, a chair back or seat for seat has been got well in preparatory processing. But original fixture does not have adjustable, the chair back or seat of a kind of specification size want one fixture group of respective production, Cost is higher;Welding personnel needs to place corresponding tube-like piece and fixation first, then walks about and carries out each welding around fixture group The welding of position, is unloaded again after welding, and whole working efficiency is low and is easy error, causes the confusion of welding surroundings, no Easily ensure the quality of welding.
Invention content
The purpose of the present invention is overcome the deficiencies of the prior art and provide one kind to share out the work and help one another, just convenient for staff The structures such as Chair back or seat are welded in efficiently carrying out welding job and being adapted to the positioning of different size tube-like piece Welding production line.
The present invention uses following technical scheme:A kind of seat support welding production line, including clamping device, welding gun adjust machine Structure, conveying mechanism and adjustment base, conveying mechanism include two spaced conveyer belts, and two conveyer belts, which are distributed in, adjusts bottom The front and rear sides of seat are simultaneously higher than adjustment base, and welding gun regulating mechanism is located at the top of adjustment base, and clamping device is positioned over conveying It takes and convey and stopped above adjustment base;
Adjustment base includes placement plate, lifting cylinder and base body, and rotate gear, rotate gear are arranged on base body A push cylinder is arranged in the side of upper setting lifting cylinder, base body, and push cylinder external connection pushes rack and turning gear Placement plate is arranged in the upper end of wheel engagement, lifting cylinder, and when clamping device is located above adjustment base, lifting cylinder rises by putting Plate support clamping device is set to leave conveyer belt and position;Clamping device rotation is controlled when push cylinder works;
Welding gun regulating mechanism includes stand and adjusting bracket, and adjusting bracket is movable up and down to be set in stand, on adjusting bracket Welding gun is set;
Clamping device includes main weldering joint chair, and main weldering joint chair includes the vertical rail of several settings arranged in parallel, indulges slip on rail Be provided with buffer rail several times, the perpendicular setting of track of secondary buffer rail and vertical rail, slip is provided on secondary buffer rail Cross bar fixture, cross bar fixture include the first adjustment seat and the first clamp, and the first adjustment seat includes fixed block and slipping block, fixed block Slip is set on time buffer rail, and slipping block and fixed block are set by the way that longitudinally disposed guide rail structure is movable up and down It sets, limit debugging component is provided on slipping block and fixed block, locked or unlocked by limit debugging component to debug sliding Block height, slipping block upper surface are provided with V-shaped groove, and the first clamp includes the first briquetting and lever assembly, and lever assembly includes base Seat, the first pivoted arm, the second pivoted arm and handle, pedestal are set on fixed block, and one end of the first pivoted arm and the second pivoted arm is cut with scissors respectively It being connected on pedestal, one end of handle is respectively articulated with one end of one end and the opposite pedestal of the second pivoted arm of the first pivoted arm opposite base, The first briquetting is arranged in one end of the opposite pedestal of first pivoted arm;When being lifted handle, handle is driving the first pivoted arm and the second pivoted arm just To rotation, the first briquetting on the first pivoted arm is lifted;Instantly when handle hand, handle drives the first pivoted arm and the second pivoted arm reversed It rotates, the first briquetting on the first pivoted arm declines;When handle pushes in place, the hinge joint of handle and the first pivoted arm is located at first The surface of the hinge joint of pivoted arm and pedestal;The first briquetting is driven to be contained in V-arrangement far from and close to V-shaped groove limit by the first pivoted arm Seat crossbar in slot.
As an improvement offer kidney slot in placement plate, the lower surface of main weldering joint chair is provided with opposite with kidney slot The cylinder answered, the length direction of kidney slot are consistent with the conveying direction of conveyer belt;The side of conveyer belt is provided with sensors in place, The position of the sensors in place is corresponding with the position of adjustment base, when clamping device is delivered on adjustment base on the conveyor belt Sensors in place is triggered when square, sensors in place feedback letter command conveyer belt stops, while cylinder stays in the top of kidney slot.
As an improvement being additionally provided with several supporting ribs on base body, supporting rib is evenly arranged in a circumferential direction And it is supported in placement plate lower surface.
As an improvement limit debugging component includes the rack being set on slipping block and the tooth that is set on fixed block Wheel, rack is arranged in parallel with slipping block and fixed block upper guide rail structure, wheel and rack engagement, is provided with and is used for pair on fixed block The debugging block that gear is locked or unlocked, debugging block rear end setting elastic component and pull rod, debug block and elastic component limit In the mounting hole on fixed block, pull rod is stretched out in away from one end of debugging block outside fixed block, and elastic component is sheathed on pull rod, when Pulling pull rod season debugging block unlocks far from gear and compression elastic piece, and block answering by elastic component is debugged when discharging pull rod Position power is locked against gear.
As an improvement debugging block is integrally T-shaped comprising the limiting section and extension being mutually connected vertically, limit Portion is contained in mounting hole and offsets with mounting hole side wall, and extension is extend out to from mounting hole from gear, and the end of extension is set It is equipped with the card slot to match with the tooth of gear;Debugging block is located at the both sides of gear with rack;The side of rack is provided with finger Show scale.
As an improvement clamping device further includes secondary welding base, secondary welding base is set on a vertical rail in outside, secondary The perpendicular setting of the track of welding base and vertical rail, slip is provided with brace fixture and upper rod chucking appliance, upper boom on secondary welding base There is fixture structure identical with cross bar fixture to be used to limit the seat upper boom at upper rod chucking appliance;Brace fixture includes the second adjusting Seat and the second clamp, the second adjustment seat includes horizontal block and vertical block, and horizontal block slip is set on secondary welding base, horizontal block and vertical block By the guide rail structure that is laterally arranged can horizontal anomalous movement setting, the glide direction of vertical block and horizontal block is perpendicular, and the second clamp is set It is placed in vertical block, vertical block top is provided with skewed slot, and vertical block is arranged two groups in horizontal block, the second clamp in two groups of vertical blocks and skewed slot It is arranged in mirror symmetry, the slot bottom of skewed slot is that component is debugged in mobilizable support, and skewed slot slot is debugged by support debugging component activity The angle of inclination at bottom, the second clamp have structure identical with the first clamp for limiting the seat brace for being contained in skewed slot.
As an improvement support debugging component includes support plate, connecting rod, sliding block and fixture block, one end of support plate is hinged In skewed slot one end, connecting rod one end is articulated with the rear portion of support plate, and the connecting rod other end is articulated on sliding block, the setting of sliding block slip In the sliding slot in vertical block, the bottom of sliding slot is provided with the slot being uniformly arranged along its length, and fixture block is by sliding slot and blocks Enter slot to limit sliding block.
As an improvement the first briquetting includes compensating squeeze head, threaded post, metal gasket and nut, the one of the first pivoted arm End has strip-shaped hole, and threaded post passes through strip-shaped hole, and is revolved by nut after its both ends setting metal gasket is pressed on strip-shaped hole both sides It fastens, compensating squeeze head is arranged in the lower end of threaded post.
As an improvement being provided with vertical shaft, chain, sprocket wheel and weight in cavity possessed by stand, set on adjusting bracket It is equipped with axle sleeve, axle sleeve is movable up and down to be set on vertical shaft, and axle sleeve connects chain, and chain is hung after bypassing sprocket wheel in the other side Weight, adjusting bracket is kept balancing in different height position by weight, and is limited by the latch structure in stand and adjusting bracket Position.
As an improvement adjusting bracket includes lateral frame and sliding rack, the both ends of lateral frame are separately connected an axle sleeve, horizontal Holder is provided with the mounting rail positioned at both sides and the wheel track positioned at upper surface along its length, mounting rail and wheel track in be recessed into Slot structure is provided with bottom roller and side wheel on sliding rack, and side wheel is packed into mounting rail by end, and bottom roller is supported in wheel track In, welding gun is placed on sliding rack top.
Beneficial effects of the present invention:By the design of each mechanism, staff can share out the work and help one another, by conveying mechanism Clamping device is conveyed, staff can be divided into three stations, the clamping device at the first station is put by staff It sets tube-like piece and positions, reach the clamping device at second station and the tube-like piece having had good positioning is welded at one by staff Body reaches the clamping device at 3rd station and unloads integral tube-like piece by staff, the Chair back as processed Or the structures such as seat.Three positions have refined the division of labor, can improve the production efficiency of staff, and convenient for management.
Second station is arranged welding gun regulating mechanism and adjustment base, adjustment base can be with its structure as welding post It is good that clamping device is enabled to be detached from conveying mechanism and be supported, it enables clamping device stable and carries out Welder for welding personnel Make, and adjustment base can drive clamping device to rotate, enables welding personnel without walking about around clamping device, it can in situ easily It is welded to whole welding position.Welding gun is set to above welding personnel by welding gun regulating mechanism, is convenient for the management of welding gun, is reduced The complex of ground workpiece keeps the clean and tidy of working environment, welding gun to be set as liftable and adjust to adapt to the processing of different height, Adapt to the use habit of different welding personnels.
The setting of clamping device concrete structure, the controllability of such as vertical rail and time buffer rail, fully can freely debug The position of cross bar fixture, to meet the positioning needs for the tube-like piece that the chair back and seat of different size and specifications are laid out, cross bar Fixture is facilitated gripping by using the adjustable corresponding location requirement for meeting different thicknesses tube-like piece of design, the concrete structure of clamp Tube-like piece, the firm position in integrally conveying, and it is easy to disassemble unload the tubular body processed, improve processing efficiency.
Description of the drawings
Fig. 1 is welding production line of the present invention just towards regarding schematic diagram.
Fig. 2 is the side of welding production line of the present invention to regarding schematic diagram.
Fig. 3 is the dimensional structure diagram of the adjustment base of the present invention.
Fig. 4 is the dimensional structure diagram of the clamping device of the present invention.
Fig. 5 is the schematic enlarged-scale view at M in Fig. 4.
Fig. 6 is the schematic enlarged-scale view at N in Fig. 4.
Fig. 7 is the cross bar fixture of the present invention to regarding structure partial schematic cross-sectional view.
Fig. 8 is brace fixture and upper rod chucking appliance of the invention to regarding structure partial schematic cross-sectional view.
Specific implementation mode
It elaborates to specific embodiments of the present invention below in conjunction with attached drawing.
As shown in figures 1-8, it is a kind of specific embodiment of seat support welding production line of the present invention.The embodiment includes folder It includes two spaced conveyer belts to hold mechanism a, welding gun regulating mechanism b, conveying mechanism c and adjustment base d, conveying mechanism c C1, two conveyer belt c1 are distributed in the front and rear sides of adjustment base d and are higher than adjustment base d, and welding gun regulating mechanism b, which is located at, to be adjusted The top of pedestal d, clamping device a, which is positioned on conveyer belt c1, convey and stopped above adjustment base d;
Adjustment base d includes placement plate d1, lifting cylinder d2 and base body d3, and rotate gear is arranged on base body d3 Lifting cylinder d2 is set on d4, rotate gear d4, and a push cylinder d5 is arranged in the side of base body d3, and push cylinder d5 is external Connection push rack d6 is engaged with rotate gear d4, and placement plate d1 is arranged in the upper end of lifting cylinder d2, is adjusted when clamping device a is located at When saving above pedestal d, lifting cylinder d2, which rises, to be left conveyer belt c1 by placement plate d1 supports clamping device a and is positioned;Work as push Control clamping device a rotations when cylinder d5 work;
Welding gun regulating mechanism b includes stand b1 and adjusting bracket b2, and adjusting bracket b2 is movable up and down to be set on stand b1, Welding gun b3 is set on adjusting bracket b2;
Clamping device a includes main weldering joint chair a1, and main weldering joint chair a1 includes the vertical rail a12 of several settings arranged in parallel, indulges rail The perpendicular setting of track for being provided with buffer rail a13 several times, secondary buffer rail a13 and vertical rail a12 of the upper slips of a12, secondary tune The upper slips of section rail a13 are provided with cross bar fixture a3, and cross bar fixture a3 includes the first adjustment seat a31 and the first clamp a32, the One adjustment seat a31 includes fixed block a311 and slipping block a312, and fixed block a311 slips are set on time buffer rail a13, Slipping block a312 and fixed block a311 passes through longitudinally disposed guide rail structure setting movable up and down, slipping block a312 and fixation It is provided with limit debugging component a4 on block a311, is locked or is unlocked by limit debugging component a4 to debug slipping block a312 high Degree, it includes the first briquetting a321 and lever assembly a322 that the upper surfaces slipping block a312, which are provided with V-shaped groove a313, the first clamp a32, Lever assembly a322 includes that pedestal a3221, the first pivoted arm a3222, the second pivoted arm a3223 and handle a3224, pedestal a3221 are set It is placed on fixed block a311, one end of the first pivoted arm a3222 and the second pivoted arm a3223 are hingedly connected on pedestal a3221, handle One end of a3224 is respectively articulated with one end and the second opposite pedestals of pivoted arm a3223 of the first pivoted arm a3222 opposite bases a3221 The first briquetting a321 is arranged in one end of one end of a3221, the opposite pedestal a3221 of the first pivoted arm a3222;As lifting handle a3224 When, handle a3224 drives the first pivoted arm a3222 and the second pivoted arm a3223 to rotate in the forward direction, the first pressure on the first pivoted arm a3222 Block a321 is lifted;Instantly when handle hand a3224, handle a3224 drives the first pivoted arm a3222 and the second pivoted arm a3223 reversed It rotates, the first briquetting a321 on the first pivoted arm a3222 declines;When handle a3224 is pushed in place, handle a3224 and first The hinge joint of pivoted arm a3222 is located at the surface of the hinge joint of the first pivoted arm a3222 and pedestal a3221;By the first pivoted arm a3222 The first briquetting a321 is driven to limit the seat crossbar being contained in V-shaped groove a313 far from and close to V-shaped groove a313.Seat crossbar with Under be referred to as tube-like piece.
As shown in Figure 1, 2, 3, in the use of the present invention, conveying mechanism c is provided with two conveyer belt c1, it is located at adjustment base The both sides of d and a little higher than adjustment base d;The longer and middle part of conveyer belt c1 settings is set as adjustment base d and welding gun is adjusted Second station where mechanism b, input terminal are the first station, and output end is 3rd station;Originally first carries out tube-like piece It places, position, weld, unload, shared out the work and helped one another now by the staff of three stations.It starts to work in the entire production line The preceding position that clamping device a last time buffer rail a13 and cross bar fixture a3 have been debugged by staff, according to the thickness feelings of tube-like piece Condition debugs the clamping of height cooperation the first clamp a32 progress tube-like pieces of V-shaped groove a313;After debugging is good, multiple clamping machines are used Structure a works on conveyer belt c1, and the clamping device a at the first station is placed tube-like piece by staff and positioned, clamping device a Stop the operation of conveyer belt c1 when reaching at second station, welding personnel operates lifting cylinder d2, placement plate d1 is lifted and is pushed up The clamping device a on conveyer belt c1 is played, to enable clamping device a obtain stable support positioning, welding personnel takes from top Welding gun on lower welding gun regulating mechanism b, welds the welding position of tube-like piece on clamping device a, when close to the weldering of oneself After the completion of connecing position welding, welding personnel operates push cylinder d5, and push rack d6 external push cylinder d5 can drive rotation Gear d4 is rotated, and to drive placement plate d1 rotations that clamping device a is enabled to be rotated, welding personnel can not move position In the case of setting weld opposite welding position, after completing whole welding, push cylinder d5 without reset, can directly by Lifting cylinder d2, which is fallen, to be enabled clamping device a return on conveyer belt c1 continuing to convey, and the rotation of next clamping device a, which passes through, pushes gas The reset of cylinder d5 is realized, the time of integrated operation can be saved by optimization;The clamping device a at 3rd station is reached by work Integrally welded tube-like piece is unloaded as personnel, the structures such as Chair back or seat for as processing can be sent to later Process be processed, clamping device a is sent back to cycle operation at the first station.Such semi-automation production line can be to whole A welding process carries out the refinement division of labor, avoids the time waste during some, can improve the production efficiency of staff, And can be more succinct on working environment, staff without walking about, saving the time and being convenient for optimum management on a large scale, drop Low error rate.
Welding gun b3 is set to above welding personnel by welding gun regulating mechanism b, is convenient for the management of welding gun b3, reduces ground workpiece Complex, keep the clean and tidy of working environment, welding gun b3 by stand b1 and adjusting bracket b2 is set as liftable and adjusts to adapt to not Level processing adapts to the use habit of different welding personnels.
The vertical rail a12 of clamping device a carries out indulging the position on rail a12 length directions with multiple rows of time buffer rail a13 is arranged Adjusting is set, the location requirement of tube-like piece different length is met;Secondary buffer rail a13 is set as vertical with vertical rail a12, enables cross bar fixture A3 can do the position in another vertical direction adjusting, meet tube-like piece width locational requirement;Secondary buffer rail a13 and vertical Between rail a12, between cross bar fixture a3 and secondary buffer rail a13, existing fastener may be used and be fixed, i.e., movable Wear the fastener of screw thread rotation on cross bar fixture a3, secondary buffer rail a13, fasteners tight press to corresponding secondary buffer rail a13, Locking structure when on vertical rail a12, enables the two can not activity.The lever assembly a322 of first clamp a32 is using the hinged shape of more bars Formula, as shown in fig. 7, it is to rotate counterclockwise that the first pivoted arm a3222 and the second pivoted arm a3223, which are rotated in the forward direction with graph expression, first turn It is to rotate clockwise that arm a3222 and the second pivoted arm a3223, which is reversely rotated with graph expression, and Fig. 7 is that lever assembly a322 activities are extremely pressed The state of tight tube-like piece, the hinge joint of handle a3224 and the first pivoted arm a3222 are located at the first pivoted arm a3222 and base under the state The surface of the hinge joint of seat a3221, the handle a3224 that side the first pivoted arm a3222 and the other side are realized in structure reach It is balanced to one, enables rotation counterclockwise that can not continue because of the length limitation of the second pivoted arm a3223, and handle a3224 is also pressed To the second pivoted arm a3223, overall structure tends to lock-out state.It can unlock when being lifted in handle a3224 forces and enable the first pivoted arm A3222 and the second pivoted arm a3223 are rotated clockwise, and the first briquetting a321 is far from V-shaped groove a313.It is driven by lever assembly a322 First briquetting a321 is contained in the tubular body in V-shaped groove a313 far from and close to V-shaped groove a313 limits, the first briquetting a321's In the case that latched position is constant, component a4 is debugged by limit to debug the relatively high of slipping block a312 and fixed block a311 Degree, allows the height and position of V-shaped groove a313 to change, and changes the distance between V-shaped groove a313 and the first briquetting a321, so as to fast The tubular body of the adaptation different thicknesses of speed.The design of the above structure substantially increases the applicability of clamping device a, to meet not The positioning needs for the tube-like piece that the chair back and seat of same specification size are laid out, cross bar fixture a3 are corresponded to using adjustable design Meet the location requirement of different thicknesses tube-like piece, the concrete structure of clamp facilitates gripping by tube-like piece, and the design of clamping device a can It, can be the small tubular metal seat component of structure and specification difference to substantially reduce extra cost caused by the different fixtures of manufacture Positioning is achieved using the debugging of a clamping device a.
As an improvement specific implementation mode, offer kidney slot d7, the following table of main weldering joint chair a1 on placement plate d1 Face is provided with cylinder a14 corresponding with kidney slot d7, and the length direction of kidney slot d7 is consistent with the conveying direction of conveyer belt c1; The side of conveyer belt c1 is provided with sensors in place c2, and the position of sensors in place c2 is corresponding with the position of adjustment base d, Sensors in place c2, sensors in place c2 feedbacks are triggered when clamping device a is delivered on conveyer belt c1 above adjustment base d Signal enables conveyer belt c1 stop, while cylinder a14 stays in the top of kidney slot d7.The present invention is set by sensors in place c2's It sets, stops when clamping device a can be enabled to reach above adjustment base d, and open up kidney slot d7 and main weldering joint chair on placement plate d1 The cylinder a14 cooperations of the lower surface of a1, the inertia that may be generated when stopping on conveyer belt c1 due to clamping device a overall weights Sliding, kidney slot d7 ensure that front and back position stops deviation and nor affect on cylinder a14 and enter kidney slot d7 to be coordinated.Kidney slot The width of d7 is set as more slightly larger than cylinder a14 diameters and enters kidney slot d7 convenient for cylinder a14, quantitatively kidney slot d7 and cylinder A14 corresponding can be arranged two in a parallel position, and multigroup, guarantee locating effect and rotation are then arranged in the longitudinal direction The stability of stress when turning.
As an improvement specific implementation mode, be additionally provided with several supporting rib d8, supporting rib d8 on base body d3 It is evenly arranged in a circumferential direction and is supported in the lower surfaces placement plate d1.The present invention is set on the basis of lifting cylinder d2 on periphery It sets supporting rib d8 and carrys out Auxiliary support placement plate d1, enable placement plate d1 be supported holding in reset state and stablize.
As an improvement specific implementation mode, limit debugging component a4 include the rack being set on slipping block a312 A41 and the gear a42 being set on fixed block a311, rack a41 and slipping block a312 and fixed block a311 upper guide rail structures are flat Row setting, gear a42 are engaged with rack a41, are provided on fixed block a311 for gear a42 to be locked or unlocked Debugging block a43, elastic component a44 and pull rod a45 is arranged in debugging block a43 rear ends, and debugging block a43 and elastic component a44 is limited in solid Determine in the mounting hole a3111 on block a311, pull rod a45 is stretched out in away from one end of debugging block a43 outside fixed block a311, elastic component A44 is sheathed on pull rod a45, when pull pull rod a45 seasons debug block a43 far from gear a42 unlock simultaneously compression elastic piece A44, when discharging pull rod a45, debugging block a43 is locked by the reset force of elastic component a44 against gear a42.As shown in fig. 7, Fixed block a311 and slipping block a312 itself are arranged by existing guide rail structure into line slip, are not shown in figure, and coordinate in the two The fit structure of medium position setting the rack a41 and gear a42 at end, tooth pitch can be reasonably arranged in rack a41, enable the tooth pitch be The standard figures of 0.5mm or 1mm etc., debugging height by correspond to move several tooth pitches on rack a41 can be direct It obtains, fast debugging height can be carried out according to the diameter of tube-like piece convenient for staff.The positioning of rack a41 and gear a42 It is blocked by the debugged block a43 of gear a42 to realize, debugging block a43 is driven by the pull rod a45 connections at rear portion, and staff one Dynamic pull rod a45 is pulled, debugging block a43 is pulled away from gear a42, and the other hand adjustment slipping block a312 is put after reaching desired height Fall pull rod a45, debugging block a43 can be driven to reset by elastic component a44 blocks gear a42 again.The structure is simple to manufacture, debugging side Just, staff only needs to complete within several seconds to debug, and greatly improves operating efficiency, reduce debugging of stopping in production process when Between, improve production efficiency, additional income.
As an improvement specific implementation mode, debugging block a43 is integrally T-shaped comprising the limit being mutually connected vertically Position portion a431 and extension a432, limiting section a431 are contained in mounting hole a3111 and offset with mounting hole a3111 side walls, prolong Extending portion a432 is extend out to from mounting hole a3111 from gear a42, and the end set of extension a432 has the tooth phase with gear a42 The card slot a433 matched;Debugging block a43 and rack a41 is located at the both sides of gear a42;The side of rack a41 is provided with instruction Scale.As shown in fig. 7, the section of card slot a433 is the compatible isosceles trapezoid to match with tooth, extension a432 stretches to tooth Wheel a42 enables card slot a433 cards to gear a42, accomplishes that the accurate positionin to gear a42, corresponding rack a41 can be also limited In accurate height, the section of limiting section a431 is adapted with mounting hole a3111, and debugging block a43 is integrally limited in installation In the a3111 of hole, the other side good can offset with elastic component a44, and pull rod a45 can be that diameter is less than limiting section a431 entirety rulers Very little cylindricality is arranged elastic component a44, concretely spring, is integrated with preferable and easy fiting effect.Scale is in rack It more intuitively enables staff read reading on the basis of a41, is easy to use debugging.
As an improvement specific implementation mode, clamping device a further includes secondary welding base a2, and secondary welding base a2 is set to On a piece vertical rail a12 in outside, the perpendicular setting of track of secondary welding base a2 and vertical rail a12, slip on secondary welding base a2 It is provided with brace fixture a5 and upper rod chucking appliance a6, upper rod chucking appliance a6 has structure identical with cross bar fixture a3 for limiting upper boom Seat upper boom at fixture a6;Brace fixture a5 includes including the second adjustment seat a51 and the second clamp a52, the second adjustment seat a51 Horizontal block a511 and vertical block a512, horizontal block a511 slips are set on secondary welding base a2, and horizontal block a511 and vertical block a512 pass through The guide rail structure being laterally arranged can horizontal anomalous movement setting, the glide direction of vertical block a512 and horizontal block a511 are perpendicular, the second folder Body a52 is set on vertical block a512, and the tops vertical block a512 are provided with skewed slot a513, and vertical block a512 is arranged two on horizontal block a511 Group, the second clamp a52 and skewed slot a513 on two groups of vertical block a512 are arranged in mirror symmetry, and the slot bottom of skewed slot a513 is movable Support debug component a7, the angle of inclination of skewed slot a513 slot bottoms, the second clamp a52 tool are debugged by support debugging component a7 activities There is structure identical with the first clamp a32 for limiting the seat brace for being contained in skewed slot a513.
In specific implementation process, either there are arcwall face i.e. entirety, and the chair back or seat to be enabled to exist for seat for the part chair back As soon as not in the structure of plane, the difficulty of fixed and fixture group design is also improved.The structure of arc or facial planes is also just produced The seat upper boom different from seat crossbar and seat brace are given birth to, seat upper boom and seat brace are hereafter referred to collectively as tube-like piece.
As shown in Fig. 4,6,8, secondary welding base a2 is further arranged in embodiments of the present invention, and one on the outside is arranged On vertical rail a12, when there is the tube-like piece structure of camber or bending, it is disposed at secondary welding base a2, by brace fixture A5 clamps the arc of extension or the tube-like piece (seat brace) of bending, upper rod chucking appliance a6 clamp the tube-like piece (seat of upper end sidewards Upper boom).Brace fixture a5 and upper rod chucking appliance a6 front and back can slide, to adapt to the tube-like piece of different length and height.Wherein upper boom Fixture a6 uses structure identical with cross bar fixture a3, specifically as shown in figure 8, some can specifically be had according to due to height change Body parts are set as more elongated structure, and corresponding adjustable distance is also corresponding to be increased.Brace fixture a5 is to adapt to tubulose The arc of part or the difference of bending degree, one skewed slot a513 with adjustable slot bottom of setting, slot bottom is mobilizable support Component a7 is debugged, after having debugged front and back position on secondary welding base a2 by horizontal block a511, enables tube-like piece that can accommodate into tiltedly Slot a513 is supported, and debugging component a7 is supported to enable it match the angle of tube-like piece by debugging angle, reach preferable support Effect, again by the second clamp a52 limits, the second clamp a52 uses structure identical with the first clamp a32 for top.Pass through setting Two groups of vertical block a512 enable the second clamp a52 thereon and skewed slot a513 in mirror symmetry setting, can be the two of upper rod chucking appliance a6 The structure of side positioning entirety, left and right adjustable adapt to different specifications.
As an improvement specific implementation mode, support debugging component a7 include support plate a71, connecting rod a72, sliding block One end of a73 and fixture block a74, support plate a71 are articulated with the one end skewed slot a513, after the one end connecting rod a72 is articulated with support plate a71 Portion, the connecting rod a72 other ends are articulated on sliding block a73, in the sliding slot a5121 of sliding block a73 slips being set on vertical block a512, The bottom of sliding slot a5121 is provided with the slot a5122 being uniformly arranged along its length, and fixture block a74 is by sliding slot a5121 and blocks Enter slot a5122 to limit sliding block a73.It, can be with as shown in figure 8, the concrete structure of support debugging component a7 is when in use One inclined-plane is set on vertical block a512, sliding slot a5121 is set on inclined-plane, sliding block a73 can freely slide in sliding slot a5121, And after fixture block a74 is caught in sliding slot a5121 to slot a5122 positioning, sliding block a73 can be lived in supported underneath, to reach limit Effect.Connecting rod a72 is connected to support plate a71 upwards by sliding block a73, can form the rod structure of an opposed vertical, to branch Fagging a71 plays better support effect.One end of support plate a71 is articulated with the lower ends skewed slot a513, enables lower end position constant, just The debugging of angle is carried out by a fulcrum when integrally debugging.The arrangement of slot a5122 can be with the rotational angle of support plate a71 It is corresponding, for example adjacent slots a5122 adjusts 5 degree of angle, so as to accurately select position quickly to adjust the angle.
As an improvement specific implementation mode, the first briquetting a321 include compensating squeeze head a3211, threaded post a3212, There is strip-shaped hole a3225, threaded post a3212 to pass through item for one end of metal gasket a3213 and nut a3214, the first pivoted arm a3222 Shape hole a3225, and screwed admittedly by nut a3214 after its both ends setting metal gasket a3213 is pressed on the both sides strip-shaped hole a3225 It is fixed, the lower end setting compensating squeeze head a3211 of threaded post a3212.As shown in Fig. 5,7, by the setting of strip-shaped hole a3225, solving When except nut a3214 to the locking of threaded post a3212, anteroposterior positions of the threaded post a3212 in strip-shaped hole a3225 can be adjusted It sets, the compensating squeeze head a3211 of the lower ends threaded post a3212 can be enabled to fasten difference in most suitable front and back position as needed The tubular body of specification.Certainly using limiting debugging component a4 and adjusting, can not use at the first briquetting a321 compared with Complicated debugging structure is used in the tubular body location requirement of specific structure to debug.On the other hand, upper and lower ends Two end nut a3214 are tightened threaded post a3212 by metal gasket a3213 cooperation, have stable tightening state, and pass through Positions of the adjusting nut a3214 on threaded post a3212, can control the height of compensating squeeze head a3211, can also be adjusted in limit The debud mode that fixture is enriched on the basis of examination component a4, convenient for preferably carrying out the positioning of tubular body, such as in brace fixture a5 With at upper rod chucking appliance a6 in application, special angle or shape existing for seat upper boom and seat brace can pass through the first briquetting The specific realization of debugging of a321 is preferably fixed effect.
As an improvement specific implementation mode, be provided in cavity possessed by stand b1 vertical shaft b11, chain b12, Axle sleeve b21 is provided on sprocket wheel b13 and weight b14, adjusting bracket b2, axle sleeve b21 is movable up and down to be set on vertical shaft b11, Axle sleeve b21 connections chain b12, chain b12 hang weight b14 around after sprocket wheel b13 in the other side, and adjusting bracket b2 is in different height Position keeps balance by weight b14, and is limited by the latch structure on stand b1 and adjusting bracket b2.As shown in Fig. 2, vertical Frame b1 is set as left and right two, and adjusting bracket b2 is set between stand b1, and the axle sleeve b21 on adjusting bracket b2 is sleeved in vertical shaft b11 Up and down, chain b12 is around on sprocket wheel b13, and both sides are separately connected weight b14 and axle sleeve b21, to enable weight b14 and axis The adjusting bracket b2 of set b21 connections reaches balance, the gross weight according to the components such as adjusting bracket b2 and axle sleeve b21 in the sides chain b12 It measures to match the weight b14 of the other side, weight is enabled to keep balance and stability, when to push adjusting bracket b2 above and below staff not Can be laborious, this kind of debud mode is more quickly and more light, and efficiency is higher, and staff can adjust adjusting bracket as needed B2 height, when use, pull down, and raise when not used, or height is adjusted flexibly when standing up.To lock adjustment frame b2's Highly, existing latch structure may be used stand b1 and adjusting bracket b2 is fixed, it is ensured that stablize and use.
As an improvement specific implementation mode, adjusting bracket b2 includes lateral frame b22 and sliding rack b23, lateral frame b22 Both ends be separately connected an axle sleeve b21, lateral frame b22 is provided with along its length positioned at the mounting rail b221 of both sides and position Wheel track b222 in upper surface, mounting rail b221 and the equal indents of wheel track b222 are provided with bottom roller at slot structure on sliding rack b23 B231 and side wheel b232, side wheel b232 are packed into mounting rail b221 by end, and bottom roller b231 is supported in wheel track b222, sliding Place welding gun b3 in the tops moving frame b23.As shown in Figure 1, adjusting bracket b2 is specifically configured to lateral frame b22 and sliding rack b23, work people Member can quickly slide sliding rack b23 and welding gun b3 debugging welds the tubular body in range to oneself position smoothly Connect, the people convenient for right-hand man's difference custom uses as needed, sliding rack b23 by bottom roller b231 and side wheel b232, compared with To be flexibly set in the wheel track b222 and mounting rail b221 of lateral frame b22, sliding rack b23 can flexibly slide, but by with Upper structure qualification position enables lateral frame b22 and sliding rack b23 become stable entirety.Welding gun b3 is set on sliding rack b23, The circuit of welding gun b3 can be fixed by the stand b1 of side, convenient for whole structure management.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment, All technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art For those of ordinary skill, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (10)

1. a kind of seat support welding production line, it is characterised in that:Including clamping device (a), welding gun regulating mechanism (b), conveying Mechanism (c) and adjustment base (d), the conveying mechanism (c) include two spaced conveyer belts (c1), two conveyer belts (c1) front and rear sides of adjustment base (d) are distributed in and are higher than adjustment base (d), the welding gun regulating mechanism (b), which is located at, to be adjusted The top of pedestal (d), the clamping device (a), which is positioned on conveyer belt (c1), to carry out conveying and stops above adjustment base (d) It stays;
The adjustment base (d) includes placement plate (d1), lifting cylinder (d2) and base body (d3), the base body (d3) Upper setting rotate gear (d4), setting lifting cylinder (d2), the side of the base body (d3) on the rotate gear (d4) One push cylinder (d5) is set, and push cylinder (d5) the external connection push rack (d6) is engaged with rotate gear (d4), institute The upper end setting placement plate (d1) for stating lifting cylinder (d2), when clamping device (a) is located above adjustment base (d), lifting air Cylinder (d2), which rises, to be left conveyer belt (c1) by placement plate (d1) support clamping device (a) and is positioned;When push cylinder (d5) works When control clamping device (a) rotate;
The welding gun regulating mechanism (b) includes stand (b1) and adjusting bracket (b2), and the adjusting bracket (b2) is movable up and down to be set It is placed in stand (b1), welding gun (b3) is set on the adjusting bracket (b2);
The clamping device (a) includes main weldering joint chair (a1), and the main weldering joint chair (a1) includes the vertical of several settings arranged in parallel Rail (a12), slip is provided with buffer rail (a13) several times on the vertical rail (a12), the secondary buffer rail (a13) and vertical The perpendicular setting of track of rail (a12), slip is provided with cross bar fixture (a3), the cross on the secondary buffer rail (a13) Rod chucking appliance (a3) includes the first adjustment seat (a31) and the first clamp (a32), and first adjustment seat (a31) includes fixed block (a311) it is set on time buffer rail (a13) with slipping block (a312), fixed block (a311) slip, the slipping block (a312) and fixed block (a311) is by longitudinally disposed guide rail structure setting movable up and down, the slipping block (a312) and It is provided with limit debugging component (a4) on fixed block (a311), is locked or is unlocked to be debugged cunning by limit debugging component (a4) Block (a312) height is moved, slipping block (a312) upper surface is provided with V-shaped groove (a313), and first clamp (a32) includes First briquetting (a321) and lever assembly (a322), the lever assembly (a322) include pedestal (a3221), the first pivoted arm (a3222), the second pivoted arm (a3223) and handle (a3224), the pedestal (a3221) is set on fixed block (a311), described One end of first pivoted arm (a3222) and the second pivoted arm (a3223) is hingedly connected on pedestal (a3221), the handle (a3224) One end be respectively articulated with one end and the second pivoted arm (a3223) opposite pedestal of the first pivoted arm (a3222) opposite base (a3221) (a3221) the first briquetting (a321) is arranged in one end of one end, the opposite pedestal (a3221) of first pivoted arm (a3222);Work as lift When rising handle (a3224), handle (a3224) drives the first pivoted arm (a3222) and the second pivoted arm (a3223) to rotate in the forward direction, and first The first briquetting (a321) on pivoted arm (a3222) is lifted;Instantly when handle hand (a3224), handle (a3224) drives first turn Arm (a3222) and the second pivoted arm (a3223) reversely rotate, and the first briquetting (a321) on the first pivoted arm (a3222) declines;Work as handle When hand (a3224) is pushed in place, the hinge joint of handle (a3224) and the first pivoted arm (a3222) be located at the first pivoted arm (a3222) and The surface of the hinge joint of pedestal (a3221);Drive the first briquetting (a321) separate by the first pivoted arm (a3222) and close to V-arrangement Slot (a313) limit is contained in the seat crossbar in V-shaped groove (a313).
2. a kind of seat support welding production line according to claim 1, it is characterised in that:It is opened on the placement plate (d1) Equipped with kidney slot (d7), the lower surface of the main weldering joint chair (a1) is provided with cylinder (a14) corresponding with kidney slot (d7), institute The length direction for stating kidney slot (d7) is consistent with the conveying direction of conveyer belt (c1);The side of the conveyer belt (c1) is provided with The position of level sensor (c2), the sensors in place (c2) is corresponding with the position of adjustment base (d), when the clamping device (a) the triggering sensors in place (c2) when being delivered on conveyer belt (c1) above adjustment base (d), sensors in place (c2) feedback Signal enables conveyer belt (c1) stop, while cylinder (a14) stays in the top of kidney slot (d7).
3. a kind of seat support welding production line according to claim 2, it is characterised in that:On the base body (d3) Several supporting ribs (d8) are additionally provided with, the supporting rib (d8) is evenly arranged and is supported under placement plate (d1) in a circumferential direction Surface.
4. a kind of seat support welding production line according to claim 1 or 2 or 3, it is characterised in that:The limit debugging Component (a4) includes the rack (a41) being set on slipping block (a312) and the gear (a42) being set on fixed block (a311), The rack (a41) is arranged in parallel with slipping block (a312) and fixed block (a311) upper guide rail structure, the gear (a42) and tooth Item (a41) engages, and the debugging block for gear (a42) to be locked or unlocked is provided on the fixed block (a311) (a43), debugging block (a43) the rear end setting elastic component (a44) and pull rod (a45), the debugging block (a43) and elastic component (a44) it is limited in the mounting hole (a3111) on fixed block (a311), the pull rod (a45) is away from one end of debugging block (a43) Stretch out in fixed block (a311) outside, the elastic component (a44) is sheathed on pull rod (a45), is debugged when pulling pull rod (a45) season Block (a43) debugs block far from the simultaneously compression elastic piece (a44) that unlocks described in gear (a42) when discharging pull rod (a45) (a43) it is locked against gear (a42) by the reset force of elastic component (a44).
5. a kind of seat support welding production line according to claim 4, it is characterised in that:The debugging block (a43) is whole Body is T-shaped comprising the limiting section (a431) and extension (a432) being mutually connected vertically, the limiting section (a431) are contained in It offsets in mounting hole (a3111) and with mounting hole (a3111) side wall, the extension (a432) is stretched out from mounting hole (a3111) To gear (a42), the end set of the extension (a432) has the card slot (a433) to match with the tooth of gear (a42); The debugging block (a43) is located at the both sides of gear (a42) with rack (a41);The side of the rack (a41) is provided with finger Show scale.
6. a kind of seat support welding production line according to claim 5, it is characterised in that:The clamping device (a) is also Including secondary welding base (a2), the pair welding base (a2) is set on a vertical rail (a12) in outside, the pair welding base (a2) With the perpendicular setting of track of vertical rail (a12), slip is provided with brace fixture (a5) and upper on pair welding base (a2) There is the identical structure with cross bar fixture (a3) to be used to limit at upper rod chucking appliance (a6) for rod chucking appliance (a6), the upper rod chucking appliance (a6) Seat upper boom;The brace fixture (a5) includes the second adjustment seat (a51) and the second clamp (a52), second adjustment seat (a51) include horizontal block (a511) and vertical block (a512), horizontal block (a511) slip is set on secondary welding base (a2), institute State horizontal block (a511) and vertical block (a512) by the guide rail structure that is laterally arranged can horizontal anomalous movement setting, the vertical block (a512) Perpendicular with the glide direction of horizontal block (a511), second clamp (a52) is set in vertical block (a512), the vertical block (a512) top is provided with skewed slot (a513), and the vertical block (a512) is arranged two groups in horizontal block (a511), two groups of vertical blocks (a512) the second clamp (a52) and skewed slot (a513) on are arranged in mirror symmetry, and the slot bottom of the skewed slot (a513) is that can live Dynamic support debugging component (a7), it is described by the angle of inclination of support debugging component (a7) activity debugging skewed slot (a513) slot bottom There is second clamp (a52) the identical structure with the first clamp (a32) to be used to limit the seat brace for being contained in skewed slot (a513).
7. a kind of seat support welding production line according to claim 6, it is characterised in that:Component is debugged in the support (a7) include support plate (a71), connecting rod (a72), sliding block (a73) and fixture block (a74), one end of the support plate (a71) is hinged In the one end skewed slot (a513), the one end connecting rod (a72) is articulated with the rear portion of support plate (a71), and connecting rod (a72) other end is articulated with cunning On block (a73), in the sliding slot (a5121) of sliding block (a73) slip being set in vertical block (a512), the sliding slot (a5121) bottom is provided with the slot (a5122) being uniformly arranged along its length, and the fixture block (a74) passes through sliding slot (a5121) it and is caught in slot (a5122) sliding block (a73) is limited.
8. a kind of seat support welding production line according to claim 1 or 2 or 3, it is characterised in that:First briquetting (a321) include compensating squeeze head (a3211), threaded post (a3212), metal gasket (a3213) and nut (a3214), described first There is strip-shaped hole (a3225), the threaded post (a3212) to pass through strip-shaped hole (a3225) for one end of pivoted arm (a3222), and at it Both ends setting metal gasket (a3213) is tightened after being pressed on the both sides strip-shaped hole (a3225) by nut (a3214), the screw thread The lower end setting compensating squeeze head (a3211) of column (a3212).
9. a kind of seat support welding production line according to claim 1 or 2 or 3, it is characterised in that:The stand (b1) Vertical shaft (b11), chain (b12), sprocket wheel (b13) and weight (b14) are provided in possessed cavity, on the adjusting bracket (b2) It is provided with axle sleeve (b21), the axle sleeve (b21) is movable up and down to be set on vertical shaft (b11), axle sleeve (b21) connection Chain (b12), the chain (b12) hang weight (b14) around after sprocket wheel (b13) in the other side, and the adjusting bracket (b2) exists Different height position is kept balancing by weight (b14), and is limited by the latch structure in stand (b1) and adjusting bracket (b2) Position.
10. a kind of seat support welding production line according to claim 9, it is characterised in that:Adjusting bracket (b2) packet Lateral frame (b22) and sliding rack (b23) are included, the both ends of the lateral frame (b22) are separately connected an axle sleeve (b21), the cross Holder (b22) is provided with the mounting rail (b221) positioned at both sides and the wheel track (b222) positioned at upper surface, institute along its length Mounting rail (b221) and wheel track (b222) indent are stated into slot structure, bottom roller (b231) is provided on the sliding rack (b23) With side wheel (b232), the side wheel (b232) is packed into mounting rail (b221) by end, and the bottom roller (b231) is supported in In wheel track (b222), welding gun (b3) is placed on sliding rack (b23) top.
CN201810328945.4A 2018-04-12 2018-04-12 Seat support welding production line Active CN108436335B (en)

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