CN108427969A - A kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks - Google Patents

A kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks Download PDF

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CN108427969A
CN108427969A CN201810260457.4A CN201810260457A CN108427969A CN 108427969 A CN108427969 A CN 108427969A CN 201810260457 A CN201810260457 A CN 201810260457A CN 108427969 A CN108427969 A CN 108427969A
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paper sheet
defect
sheet defect
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雷涛
张宇啸
薛丁华
加小红
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Shaanxi University of Science and Technology
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Abstract

A kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks, morphology operations are carried out to original image with the structural elements of different scale, multiscale morphological gradient image is obtained to the gradient image Weighted Fusion under different scale, in order to enhance paper sheet defect contrast, the information characteristics of prominent defect Gradient Features and Defect Edge, multiscale morphological gradient image is weighted with genetic defects image and is merged, realize defect image enhancing, convolutional neural networks are input to carry out feature extraction and classify, convolutional neural networks are used in paper sheet defect classification, the Accurate classification of paper sheet defect can be fast implemented, it is simple with method, it takes short, the high feature of accuracy of identification.

Description

A kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks
Technical field
The invention belongs to Image Processing and Pattern Recognition technical field, more particularly to a kind of Multiscale Morphological combination convolution The paper sheet defect sorting technique of neural network.
Background technology
Feature extraction is the committed step of pattern-recognition, has important application in image analysis and pattern-recognition.Image The traditional characteristic extracting method of classification is all to pre-define a kind of feature, carries out feature extraction further according to the feature defined and divides Class.Paper image is easy to be influenced by factors such as illumination, environment in practical application so that defects detection, feature extraction and classification As the hot spot in paper industry.Currently, a variety of paper sheet defect sorting algorithms have been proposed in scholars.It is right that Yuan Hao et al. passes through Feature selecting is fixed in paper sheet defect gray level image, proposes to classify support vector machines applied to actual paper sheet defect, but For paper sheet defect gray level image, expressing gradation is single, and collected defect map is led there may be the variation in brightness Cause classifying quality undesirable.Therefore, Hu Muyi et al. proposes the gray feature according to different paper defect image, double using dynamic Threshold segmentation paper sheet defect region, extraction defect characteristic are classified, but Threshold segmentation needs that different paper sheet defects is arranged Different threshold values causes parameter setting difficult.In order to reduce parameter setting complexity, Zhou Qiang et al. is detected using Hough transform The method of linear feature classifies to paper sheet defect, and this method recognition effect when defect shape is line style is preferable, but uncomfortable Paper sheet defect for most of non-linearity shapes is classified, and operation complexity is unfavorable for the canbe used on line in later stage.Based on asking above Topic, Yang Yannan et al. propose the various features value progress Feature-level fusion to paper sheet defect using fuzzy Fusion device, utilize radial direction Base neural net classifies to paper sheet defect image, expand paper sheet defect identification range, but extract feature it is single and It is relatively low so as to cause nicety of grading for shallow-layer feature.For this purpose, Luo Lei et al. proposes the LBP (Locial of extraction paper gray level image Binary Pattern, local binary pattern) feature, carry out defect recognition.But since LBP methods are to paper surface image line Manage the Preprocessing Algorithm that clarity is more demanding, needs increase complicated.Therefore, the congruent people of Wu one proposes that one kind is based on The paper sheet defect recognition methods of Krawtchouk moment invariants and wavelet support vector machines, by calculating paper defect image Krawtchouk moment invariants construct branch to construct the feature vector of paper sheet defect image according to the feature vector of training sample Vector machine is held, defect classification is carried out to paper sheet defect image, but calculate step complexity early period to reduce recognition speed.In order to improve Defect identification precision, Zhou Qiang et al. propositions extract paper sheet defect feature using two-dimensional wavelet transformation denoising, singular value decomposition method, Carry out defect classification identification.But extraction paper sheet defect feature still has the problems such as feature calculation is complicated.And existing paper sheet defect The problems such as sorting technique describes son and grader selection dependent on traditional characteristic, feature calculation is complicated.
The problem of depending on Feature Descriptor for traditional images sorting technique, the deep learning energy that Hinton et al. is proposed Enough Layered Learning characteristics of image effectively avoid traditional images sorting technique dependent on the problem of manual features description, in image It is widely applied in the various fields such as processing and computer vision.As the representative model of deep learning, convolutional Neural Network (CNN) can learn characteristics of image automatically, be closed to the shape feature of complicated image, textural characteristics, color characteristic and space It is that feature carries out further feature information extraction and classifies.It usually can get classifying quality more better than traditional characteristic extracting method. And paper sheet defect image texture is simple, background is single, and paper sheet defect image such as blackspot, hole, pad trace, fold belong to it is small And a small amount of defect.Conventional method can only extract single low-level image feature, cause classifying quality undesirable.Therefore, how by depth Convolutional neural networks are applied realizes that quick and precisely classification is a hot issue in paper sheet defect image.
Invention content
In order to overcome the disadvantages of the above prior art, it combines and rolls up the purpose of the present invention is to provide a kind of Multiscale Morphological The paper sheet defect sorting technique of product neural network is used in convolutional neural networks in paper sheet defect classification, can fast implement paper The Accurate classification of defect, have the characteristics that method it is simple, it is time-consuming it is short, accuracy of identification is high.
In order to achieve the above object, the technical solution that the present invention takes is:
A kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks, includes the following steps:
Step 1:Prepare paper sheet defect image data, and random division training set and test set;
Step 2:Initialization gives Matlab program running parameters, inputs paper sheet defect training set image;
Step 3:Different scale Morphological Gradient operation is carried out to input picture, obtains the Morphological Gradient under multiple scales Image;
Step 4:To the gradient image Weighted Fusion under different scale, takes and be worth to final multiscale morphological gradient Image;
Step 5:Multiscale morphological gradient image with paper sheet defect image merge and realizes image enhancement, is rolled up Product neural network input picture;
Step 6:Enhanced training image is input to convolutional neural networks training pattern;
Step 7:Test set repeats step 3-5 and obtains grad enhancement image, is input on trained model and carries out defect Feature extraction is simultaneously classified;
Step 8:Prediction label and physical tags are compared, defect classification accuracy rate is calculated.
The step 3 specific implementation process is:
The Morphological Gradient image G (i) of paper defect image f (x, y) is calculated using Mathematical Morphology Method:
(a) the structural elements se of the different scale size of f is calculatediCorresponding gradient image g (i), formula are as follows:
(b) to g (i) and sei-1Erosion operation is carried out, obtains the Morphological Gradient image G (i) of f, formula is as follows:
G (i)=g (i)!sei-1
The present invention having the beneficial effect that compared with prior art:
For traditional paper defect classification method step is calculated dependent on Feature Descriptor and grader selection, feature description The problems such as complicated, paper sheet defect image uneven illumination influences nicety of grading, using depth convolutional neural networks to paper sheet defect Image carries out feature extraction and classifies, and solves the problems, such as that conventional sorting methods exist, in conjunction with paper sheet defect feature, utilizes more rulers It spends morphological method and grad enhancement is realized to defect image, then utilize convolutional neural networks (CNN) that image can be learnt automatically The advantage of feature carries out feature extraction to paper sheet defect image and classifies.The present invention classifies with existing traditional characteristic paper sheet defect Method is compared, and is not required to carry out defect characteristic extraction and feature description for various defects, can be fast implemented the standard of paper sheet defect Really classification, while solving the problems, such as to influence nicety of grading due to paper sheet defect image irradiation unevenness, with taking, low, precision is high Advantage.
Description of the drawings
Fig. 1 (a) is paper sheet defect image " blackspot ", " hole ", " pad trace ", " folding line " in present invention experiment;
Fig. 1 (b) is image enhancement of the present invention using four class paper sheet defect image of pretreatment control methods Canny operators pair As a result;
Fig. 1 (c) is image enhancement of the present invention using four class paper sheet defect image of pretreatment control methods Sobel operators pair As a result;
Fig. 1 (d) is that the present invention is increased using the image of four class paper sheet defect image of pretreatment control methods Prewitt operators pair Strong result;
Fig. 1 (e) is the image enhancement result that the present invention utilizes four class paper sheet defect image of the method for the present invention pair.
Fig. 2 (a) is that the present invention is special in the visualization of each convolutional layer of convolutional neural networks using paper sheet defect " hole " image Sign figure;
Fig. 2 (b) is that the present invention carries out paper sheet defect " hole " image of grad enhancement in convolution god using the method for the present invention Visualization feature figure through each convolutional layer of network.
Specific implementation mode
The present invention is described in further details with reference to the accompanying drawings and examples.
Morphology operations are carried out to original image with the structural elements of different scale, the gradient image under different scale is weighted Fusion obtains multiscale morphological gradient image.In order to enhance paper sheet defect contrast, prominent defect Gradient Features and defect side Multiscale morphological gradient image is weighted with genetic defects image and merges by the information characteristics of edge, realizes that defect image increases By force, it is input to convolutional neural networks to carry out feature extraction and classify, steps are as follows for specific implementation:
Step 1:Prepare paper sheet defect image data, and random division training set and test set;
Step 2:Initialization, the operating parameter of preset sequence, seiFor the corresponding structural elements of i-th of scale, radius is taken herein The circular configuration element that size is 1,3,5,7, l=0, m=0, k=length (training set);
Wherein, l indicates that the prediction label number equal with physical tags, m are constant, and k indicates test set image number, defeated Enter paper sheet defect training set image;
Step 3:The Morphological Gradient image G (i) of paper defect image f (x, y) is calculated using Mathematical Morphology Method:
(a) the structural elements se of the different scale size of f is calculatediCorresponding gradient image g (i), formula are as follows:
(b) to g (i) and sei-1Erosion operation is carried out, obtains the Morphological Gradient image G (i) of f, formula is as follows:
G (i)=g (i)!sei-1
Step 4:Mean value is taken to the Morphological Gradient image weighting fusion under different scale, obtains Multiscale Morphological finally Gradient image MG, formula are as follows:
Wherein, n indicates scale number;
Step 5:Calculate grad enhancement image fMG, formula is as follows:
fMG=(f+MG);
Step 6:By the corresponding grad enhancement image f of training setMGIt is input to convolutional neural networks training pattern;
Step 7:Test set repeats step 3-5, obtains test set grad enhancement image fMG, it is enterprising to be input to trained model Row defect characteristic extracts and classifies, and obtains the corresponding prediction label prel of training set datak
Step 8:The prediction label prel of training setkWith physical tags lkComparison;
If (a) prelk=lk, l=l+1, m=m+1;
(b) otherwise, l is constant, and end condition is:M=k;
(c) defect Classification and Identification rate is calculated, formula is as follows:
Embodiment one:
In order to test the present invention to the validity and superiority of paper sheet defect image classification, emulation experiment is in CPU: Intel (TM) i7-6700U, 3.3GHz, the hardware environment and MATLAB of memory 16GB, NVIDIA Quadro K620 video cards It is carried out under the software environment of R2017a.
Utilize three kinds of control methods:Traditional method for extracting paper sheet defect HOG features are classified, and classification results (HOG is obtained + SVM), extraction LBP features are classified to obtain classification results (LBP+SVM), four class paper of preprocess method Canny operators pair It is input to the classification results (Canny+CNN) that CNN models obtain, four class paper sheet defect of Sobel operators pair after defect image enhancing The classification results (Sobel+CNN) that CNN models obtain, four class paper sheet defect figure of Prewitt operators pair are input to after image enhancement The four class paper sheet defect figure of classification results (Prewitt+CNN) and the method for the present invention pair that CNN models obtain is input to after image intensifying Feature extraction is carried out after image intensifying and classify as a result, experimental result with reference to table 1.
Table 1 is to carry out classification and time used comparison knot to paper sheet defect image used in the present invention using each method in table Fruit.
Table 1
As can be seen from Table 1, it is several that the paper sheet defect image classification accuracy obtained using the method for the present invention is above other Kind conventional method, it is with the obvious advantage;Although the classification time used is not most short, it is significantly lower than most of other tradition side Method, state of having the advantage, therefore, it is possible to show that the method for the present invention is a kind of good paper sheet defect sorting technique.
Table 2 is to utilize each method pair in table in the present invention in order to prove the feasibility and practicability of the present invention Caltech101 image objects identify that data set and KTH-TIPS texture image datasets carry out classification and time used comparison knot Fruit.
Table 2
Table 2 show each operator to paper sheet defect image carry out grad enhancement after as a result, edge contour contrast is relatively former Figure is promoted, but it is bigger to Defect Edge directional dependencies.Canny operators and Prewitt operator ratio Sobel operators Noise removal capability is strong, is easy to smooth out some marginal informations, Sobel operators have humidification to image border, but operator used is Fixed-size structural element, be not suitable for there are the paper sheet defect image of weak boundary carry out grad enhancement.And the present invention can enhance Edge contour information and Gradient Features in paper sheet defect image, while retaining the background information and defect target periphery letter of artwork Breath, takes into account the detection that morphology Mesoscale and microscale structure element is conducive to gradient details, and large-scale structure element is conducive to inhibit to make an uproar The advantages of sound, effectively prominent defect Gradient Features and marginal information feature, solve paper sheet defect classification and depend on feature description The problems such as son and grader selection, feature calculation is complicated.

Claims (2)

1. a kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks, which is characterized in that including as follows Step:
Step 1:Prepare paper sheet defect image data, and random division training set and test set;
Step 2:Initialization gives Matlab program running parameters, inputs paper sheet defect training set image;
Step 3:Different scale Morphological Gradient operation is carried out to input picture, obtains the Morphological Gradient figure under multiple scales Picture;
Step 4:To the gradient image Weighted Fusion under different scale, takes and be worth to final multiscale morphological gradient figure Picture;
Step 5:Multiscale morphological gradient image with paper sheet defect image merge and realizes image enhancement, obtains convolution god Through network inputs image;
Step 6:Enhanced training image is input to convolutional neural networks training pattern;
Step 7:Test set repeats step 3-5 and obtains grad enhancement image, is input on trained model and carries out defect characteristic It extracts and classifies;
Step 8:Prediction label and physical tags are compared, defect classification accuracy rate is calculated.
2. a kind of paper sheet defect sorting technique of Multiscale Morphological combination convolutional neural networks according to claim 1, It is characterized in that, the step 3 specific implementation process is:
The Morphological Gradient image G (i) of paper defect image f (x, y) is calculated using Mathematical Morphology Method:
(a) the structural elements se of the different scale size of f is calculatediCorresponding gradient image g (i), formula are as follows:
(b) to g (i) and sei-1Erosion operation is carried out, obtains the Morphological Gradient image G (i) of f, formula is as follows:
G (i)=g (i)!sei-1
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CN111444866A (en) * 2020-03-31 2020-07-24 武汉科技大学 Paper making cause inspection and identification method based on deep learning
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CN109389110A (en) * 2018-10-11 2019-02-26 北京奇艺世纪科技有限公司 A kind of area determination method and device
CN109447080A (en) * 2018-11-12 2019-03-08 北京奇艺世纪科技有限公司 A kind of character identifying method and device
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CN111444866B (en) * 2020-03-31 2023-05-30 武汉科技大学 Paper making cause inspection and identification method based on deep learning
CN111444866A (en) * 2020-03-31 2020-07-24 武汉科技大学 Paper making cause inspection and identification method based on deep learning
CN112557406B (en) * 2021-02-19 2021-06-29 浙江大胜达包装股份有限公司 Intelligent inspection method and system for paper product production quality
CN112557406A (en) * 2021-02-19 2021-03-26 浙江大胜达包装股份有限公司 Intelligent inspection method and system for paper product production quality
CN114120453A (en) * 2021-11-29 2022-03-01 北京百度网讯科技有限公司 Living body detection method and device, electronic equipment and storage medium
CN118014989A (en) * 2024-04-02 2024-05-10 东莞市时实电子有限公司 Intelligent detection method for surface defects of power adapter
CN118014989B (en) * 2024-04-02 2024-06-28 东莞市时实电子有限公司 Intelligent detection method for surface defects of power adapter

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