CN108425111A - A kind of ultrasonic wave phosphating plant of shelf production - Google Patents

A kind of ultrasonic wave phosphating plant of shelf production Download PDF

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Publication number
CN108425111A
CN108425111A CN201810520215.4A CN201810520215A CN108425111A CN 108425111 A CN108425111 A CN 108425111A CN 201810520215 A CN201810520215 A CN 201810520215A CN 108425111 A CN108425111 A CN 108425111A
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CN
China
Prior art keywords
phosphating
phosphating slot
slot
ultrasonic wave
external jacket
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810520215.4A
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Chinese (zh)
Inventor
胡海亮
游孟翰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG IRON FORCE METAL PRODUCTS Co Ltd
Original Assignee
ZHEJIANG IRON FORCE METAL PRODUCTS Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by ZHEJIANG IRON FORCE METAL PRODUCTS Co Ltd filed Critical ZHEJIANG IRON FORCE METAL PRODUCTS Co Ltd
Priority to CN201810520215.4A priority Critical patent/CN108425111A/en
Publication of CN108425111A publication Critical patent/CN108425111A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention discloses a kind of ultrasonic wave phosphating plants of shelf production, including external jacket and Phosphating Slot, the bottom of the Phosphating Slot is equipped with stabilizer blade, and the outside of Phosphating Slot is nested with external jacket, the outer surface of the Phosphating Slot is equipped with electrical heating resistance silk, the electrical heating hinders the position that silk is arranged between Phosphating Slot and external jacket, is embedded on the side wall of the Phosphating Slot and is equipped with ultrasonic transducer and temperature sensor, and the ultrasonic transducer and temperature sensor are staggered up and down.The present invention uses ultrasonic wave phosphorization technology, is easy to adjust control, and the phosphorization film layer of acquisition is uniform, thin and compact, and phosphatization speed is fast, has good resistance to corrosion, also improves the following process quality of workpiece;It is evenly heated Phosphating Slot using conductive fluid, the problem for avoiding electrical heating resistance silk from causing Phosphating Slot local temperature excessively high, nozzle so that tank liquor is stirred evenly rapidly, improves the efficiency of heating surface, is equipped with automatic deslagging apparatus, reduces labor intensity.

Description

A kind of ultrasonic wave phosphating plant of shelf production
Technical field
The present invention relates to shelf production equipment technology, specially a kind of ultrasonic wave phosphating plant of shelf production.
Background technology
Shelf are mainly needed in production by cold rolling, four procedure of surface treatment, welding and subsequent installation.Wherein surface Processing is divided into neutralizes an artificial high temperature vitrification one drop that fills spray of spraying one automatically of a phosphatization one drying one for one pickling one of oil removing cleaning Temperature handles this several procedure.
Phosphatization is a kind of process of chemistry and electrochemical reaction formation phosphate chemical conversion film, is formed by phosphate transfection Change film and is referred to as phosphating coat.The purpose of phosphatization is mainly:Protection is provided to parent metal, prevents metal rotten to a certain extent Erosion;For preceding bottoming of painting, the adhesive force and anti-corrosion capability of paint film layer are improved;Antifriction lubrication is played in metal cold machining process It uses.
The limitation of existing shelf bonderizing plant processing mode leads to the positions such as the side, angle, hole of complex part not Easy cleaning phosphatization causes Phosphating Slot local temperature to overheat, non-uniform temperature needs using adding thermal resistance wire directly to be heated to Phosphating Slot The phosphorus slag of phosphatization trench bottom is manually periodically cleared up, labor intensity is big.
Invention content
The purpose of the present invention is to provide a kind of ultrasonic wave phosphating plants of shelf production, solve existing dripping pill screening Equipment is mostly complicated, and the problem of cannot effectively be screened to dripping pill weight.
In order to achieve the above object, the present invention is achieved by the following technical programs:A kind of ultrasonic wave of shelf production The bottom of phosphating plant, including external jacket and Phosphating Slot, the Phosphating Slot is equipped with stabilizer blade, and the outside of Phosphating Slot is nested with outer clip The outer surface of set, the Phosphating Slot is equipped with electrical heating resistance silk, and the electrical heating resistance silk is arranged between Phosphating Slot and external jacket Position, on the side wall of the Phosphating Slot insertion ultrasonic transducer and temperature sensor, the ultrasonic transducer are installed It is staggered up and down with temperature sensor, inlet tube, the inlet tube is also fixed with by clip on the inner wall of the Phosphating Slot It is equipped with the isocon extended downwardly, several nozzles are installed on the isocon, the slot bottom of the Phosphating Slot is equipped with deslagging Plate and guide rail, and electric cylinder is installed on the outer wall of Phosphating Slot, the electric cylinder connects with slag discharge plate by the way that cylinder rod is flexible It connecing, the both ends of the guide rail are screwed on the inner wall of Phosphating Slot, and the bottom of the Phosphating Slot is equipped with scum pipe, The scum pipe is connect with external jacket by residual cake valve.
Preferably, the Phosphating Slot is internally provided with heat exchanging chamber, and the inside of the heat exchanging chamber is filled with heat-conducting liquid.
Preferably, make-up valve is installed, the heat exchanging chamber is connect by make-up valve with liquid supplementation pipe at the top of the Phosphating Slot.
Preferably, the cylinder rod is connect by sealing shroud with Phosphating Slot and external jacket.
Preferably, the guide rail is equipped with two altogether, and two guide rails are separately positioned on the both sides of cylinder rod, and two are led Rail level runs through slag discharge plate.
And the inclined direction of neighbouring nozzle preferably, between the nozzle and isocon in obtuse angle or acute angle state, On the contrary.
Compared with prior art, the beneficial effects of the invention are as follows:(1) of the invention uses ultrasonic wave phosphorization technology, does not use Strong acid oil removing, derusting, solve the problems such as acid mist is to workpiece and workshop corrosion from source;Ultrasonic wave phosphating solution ingredient is simple, It is easy to adjust control, the phosphatization film outward appearance of acquisition is at grey black, even film layer, thin and compact, and phosphatization speed is fast, the phosphatization of formation Film has good resistance to corrosion, also improves the following process quality of workpiece.
(2) it is evenly heated Phosphating Slot using conductive fluid, electrical heating resistance silk is avoided to cause Phosphating Slot local temperature is excessively high to ask Topic, nozzle so that tank liquor is stirred evenly rapidly, improve the efficiency of heating surface, are equipped with automatic deslagging apparatus, reduce labor intensity.
Description of the drawings
Fig. 1 is the whole structural schematic diagram of the present invention;
Fig. 2 is the whole sectional view of the present invention.
In figure:1- make-up valves, 2- liquid supplementation pipes, 3- external jackets, 4- electrical heating resistance silk, 5- Phosphating Slots, 6- heat exchanging chambers, 7- are electronic Cylinder, 8- sealing shrouds, 9- guide rails, 10- slag discharge plates, 11- stabilizer blades, 12- residual cake valves, 13- scum pipes, 14- nozzles, 15- temperature pass Sensor, 16- isocons, 17- ultrasonic transducers, 18- air inlet pipe, 19- cylinder rods.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
- 2 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of ultrasonic wave phosphating plant of shelf production, packet External jacket 3 and Phosphating Slot 5 are included, the bottom of Phosphating Slot 5 is equipped with stabilizer blade 11, and the outside of Phosphating Slot 5 is nested with external jacket 3, phosphatization The outer surface of slot 5 is equipped with electrical heating resistance silk 4, and electrical heating resistance silk 4 is coiled in U-typed on the outer wall of Phosphating Slot 5, electrical heating resistance 4 positions that are arranged between Phosphating Slot 5 and external jacket 3 of silk, on the side wall of Phosphating Slot 5 insertion 17 He of ultrasonic transducer is installed Temperature sensor 15, the input terminal of ultrasonic transducer 17 and the output end of supersonic generator are electrically connected, ultrasonic wave transducer Device 17 and temperature sensor 15 are arranged in arrays, and ultrasonic transducer 17 is staggered with about 15 temperature sensor, phosphatization Air inlet pipe 18 is also fixed with by clip on the inner wall of slot 5, air inlet pipe 18 is equipped with the isocon 16 extended downwardly, isocon 16 Quantity can be increased according to the size of Phosphating Slot 5, several nozzles 14 are installed, the slot bottom of Phosphating Slot 5 is equipped on isocon 16 The length and width of slag discharge plate 10 and guide rail 9, slag discharge plate 10 is consistent with the length and width of 5 inner wall of Phosphating Slot, and Phosphating Slot 5 Electric cylinder 7 is installed, electric cylinder 7 is telescopically connected with slag discharge plate 10 by cylinder rod 19, and the both ends of guide rail 9 pass through on outer wall Screw is fixedly mounted on the inner wall of Phosphating Slot 5, and the bottom of Phosphating Slot 5 is equipped with scum pipe 13, and scum pipe 13 passes through with external jacket 3 Residual cake valve 12 connects.
Phosphating Slot 5 is internally provided with heat exchanging chamber 6, and the inside of heat exchanging chamber 6 is filled with heat-conducting liquid;
The top of Phosphating Slot 5 is equipped with make-up valve 1, and heat exchanging chamber 6 is connect by make-up valve 1 with liquid supplementation pipe 2, heat exchanging chamber 6 Inside is additionally provided with liquid level sensor, and liquid level sensor is electrically connected with controller;
Cylinder rod 19 is connect by sealing shroud 8 with Phosphating Slot 5 and external jacket 3;
Guide rail 9 is equipped with two altogether, and two guide rails 9 are separately positioned on the both sides of cylinder rod 19, and two 9 levels of guide rail run through Slag discharge plate 10, guide rail 9 is so that the direction of travel of slag discharge plate 10 is accurate;
Between nozzle 14 and isocon 16 in obtuse angle or acute angle state, and the inclined direction of neighbouring nozzle 14 on the contrary, Inclination angle design improves liquid flow-disturbing effect.
Operation principle:When carrying out phosphatization to workpiece, the phosphating solution modulated is delivered into phosphorus by delivery pipe first Change the inside of slot 5, then setting electrical heating hinders the heating temperature threshold value of silk 4 and starts heating schedule and ultrasonic wave on the controller Generator, supersonic generator are electrically connected with ultrasonic transducer 17, will wait for that the workpiece of phosphatization immerses Phosphating Slot 5 by loop wheel machine It is internal.
Electrical heating, which hinders, to exchange heat after silk 4 heats up with the conductive fluid inside heat exchanging chamber 6, and conductive fluid is again to the phosphorus inside Phosphating Slot 5 Change liquid heating, effectively avoiding the problem that electrical heating resistance silk 4 directly heats leads to 5 non-uniform temperature of Phosphating Slot, works as temperature sensor 15 when detecting phosphating solution temperature higher than setting maximum value, sends the signal to controller, and controller closes electrical heating and hinders silk 4, Conversely, when temperature sensor 15 detects phosphating solution temperature less than setting minimum value, controller starts electrical heating resistance silk 4 and transports Row, during heating, air inlet pipe 18 convey gas to isocon 16, and gas is sprayed by nozzle 14, accelerates disturbing for phosphating solution Stream so that temperature is more uniform, and the piezoelectric element of ultrasonic transducer 17 can convert electric energy to strong high-frequency vibration, this Kind frequency and amplitude very little, about several microns to tens microns, but there is very high acceleration, when multiple energy converters are applied in same frequency When rate and potential voltage, high-frequency reciprocating vibration is just formed with tank liquor, and propagated in tank liquor, cavitation is generated under felicity condition and is made With, cavitation is easily generated in solid-liquid phase interface, has the very strong ability for penetrating solid and liquid, thus to being immersed in liquid Workpiece surfaces externally and internally under face can carry out extraordinary cleaning with physical action, and phosphating reaction can be promoted equably to carry out;Ultrasonic wave Strong stirring power make the hydrogen generated during phosphating reaction accelerate to be detached from workpiece surface, to make workpiece surface always with newly Fresh solution contact, makes workpiece surface polarization phenomena thoroughly disappear.
After phosphatization, before emptying phosphating solution, start electric cylinder 7 and residual cake valve 12, electric cylinder 7 using controller Slag discharge plate 10 is pushed to push phosphatization slag to scum pipe 13 by cylinder rod 19, phosphatization slag is discharged by scum pipe 13, is realized automatic Slagging-off.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Profit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent requirements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.

Claims (6)

1. a kind of ultrasonic wave phosphating plant of shelf production, including external jacket (3) and Phosphating Slot (5), it is characterised in that:It is described The bottom of Phosphating Slot (5) is equipped with stabilizer blade (11), and the outside of Phosphating Slot (5) is nested with external jacket (3), the Phosphating Slot (5) Outer surface is equipped with electrical heating resistance silk (4), the position that the electrical heating resistance silk (4) is arranged between Phosphating Slot (5) and external jacket (3) It sets, it is embedded on the side wall of the Phosphating Slot (5) that ultrasonic transducer (17) and temperature sensor (15), the ultrasonic wave are installed Energy converter (17) is staggered up and down with temperature sensor (15), is also fixed with by clip on the inner wall of the Phosphating Slot (5) Air inlet pipe (18), the air inlet pipe (18) are equipped with the isocon (16) that extends downwardly, the isocon (16) if on be equipped with Dry nozzle (14), the slot bottom of the Phosphating Slot (5) is equipped with slag discharge plate (10) and guide rail (9), and pacifies on the outer wall of Phosphating Slot (5) Equipped with electric cylinder (7), the electric cylinder (7) is telescopically connected with slag discharge plate (10) by cylinder rod (19), the guide rail (9) Both ends be screwed on the inner wall of Phosphating Slot (5), the bottom of the Phosphating Slot (5) is equipped with scum pipe (13), The scum pipe (13) is connect with external jacket (3) by residual cake valve (12).
2. a kind of ultrasonic wave phosphating plant of shelf production according to claim 1, which is characterized in that the Phosphating Slot (5) be internally provided with heat exchanging chamber (6), the inside of the heat exchanging chamber (6) is filled with heat-conducting liquid.
3. a kind of ultrasonic wave phosphating plant of shelf production according to claim 1, which is characterized in that the Phosphating Slot (5) make-up valve (1) is installed, the heat exchanging chamber is connect by make-up valve (1) with liquid supplementation pipe (2) at the top of.
4. a kind of ultrasonic wave phosphating plant of shelf production according to claim 1, which is characterized in that the cylinder rod (19) it is connect by sealing shroud (8) with Phosphating Slot (5) and external jacket (3).
5. a kind of ultrasonic wave phosphating plant of shelf production according to claim 1, which is characterized in that the guide rail (9) it is equipped with two altogether, two guide rails (9) are separately positioned on the both sides of cylinder rod (19), and two guide rail (9) levels run through Slag discharge plate (10).
6. a kind of ultrasonic wave phosphating plant of shelf production according to claim 1, which is characterized in that the nozzle (14) between isocon (16) in obtuse angle or acute angle state, and the inclined direction of neighbouring nozzle (14) is opposite.
CN201810520215.4A 2018-05-28 2018-05-28 A kind of ultrasonic wave phosphating plant of shelf production Pending CN108425111A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810520215.4A CN108425111A (en) 2018-05-28 2018-05-28 A kind of ultrasonic wave phosphating plant of shelf production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810520215.4A CN108425111A (en) 2018-05-28 2018-05-28 A kind of ultrasonic wave phosphating plant of shelf production

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CN108425111A true CN108425111A (en) 2018-08-21

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1073897A (en) * 1993-02-25 1993-07-07 北京海淀区金星超声波应用技术研究所 The ultrasonic treatment method of metallic surface and equipment
CN2145651Y (en) * 1993-02-25 1993-11-10 北京海淀金星超声波应用技术研究所 Metal surface ultrasonic wave integrated processing equipment
CN103173756A (en) * 2012-10-19 2013-06-26 湖南吉利汽车部件有限公司 Pneumatic actuator for enhancing surface circulation of phosphating solution in phosphating tank
CN103990295A (en) * 2014-05-30 2014-08-20 陕西师范大学 Complex-frequency ultrasonic cavitation medicine extraction device
CN203916139U (en) * 2014-05-30 2014-11-05 陕西师范大学 A kind of multiple-frequency supersonic cavitation medicament extracting device
CN106365403A (en) * 2016-08-31 2017-02-01 勐海曼养罕傣香养殖专业合作社 Precipitation tank residue removing device for cattle farm biogas generator
CN206196691U (en) * 2016-11-27 2017-05-31 方家铺子(福建)海洋渔业发展有限公司 A kind of marine aquatic product culturing pool
CN208733229U (en) * 2018-05-28 2019-04-12 浙江剑麟金属制品有限公司 A kind of ultrasonic wave phosphating plant of shelf production

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1073897A (en) * 1993-02-25 1993-07-07 北京海淀区金星超声波应用技术研究所 The ultrasonic treatment method of metallic surface and equipment
CN2145651Y (en) * 1993-02-25 1993-11-10 北京海淀金星超声波应用技术研究所 Metal surface ultrasonic wave integrated processing equipment
CN103173756A (en) * 2012-10-19 2013-06-26 湖南吉利汽车部件有限公司 Pneumatic actuator for enhancing surface circulation of phosphating solution in phosphating tank
CN103990295A (en) * 2014-05-30 2014-08-20 陕西师范大学 Complex-frequency ultrasonic cavitation medicine extraction device
CN203916139U (en) * 2014-05-30 2014-11-05 陕西师范大学 A kind of multiple-frequency supersonic cavitation medicament extracting device
CN106365403A (en) * 2016-08-31 2017-02-01 勐海曼养罕傣香养殖专业合作社 Precipitation tank residue removing device for cattle farm biogas generator
CN206196691U (en) * 2016-11-27 2017-05-31 方家铺子(福建)海洋渔业发展有限公司 A kind of marine aquatic product culturing pool
CN208733229U (en) * 2018-05-28 2019-04-12 浙江剑麟金属制品有限公司 A kind of ultrasonic wave phosphating plant of shelf production

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Application publication date: 20180821