CN108417381A - Charge coil stamping manufacture method - Google Patents
Charge coil stamping manufacture method Download PDFInfo
- Publication number
- CN108417381A CN108417381A CN201810481311.2A CN201810481311A CN108417381A CN 108417381 A CN108417381 A CN 108417381A CN 201810481311 A CN201810481311 A CN 201810481311A CN 108417381 A CN108417381 A CN 108417381A
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- Prior art keywords
- copper foil
- arcuation
- copper wire
- punching press
- shots
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D33/00—Special measures in connection with working metal foils, e.g. gold foils
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2847—Sheets; Strips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/2847—Sheets; Strips
- H01F2027/2857—Coil formed from wound foil conductor
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses charge coil stamping manufacture methods, including step：Punching operation is carried out to copper foil, whole spiral arcuation copper wire is stamped out on copper foil, and there are even shots between arcuation copper wire, connect shots and arcuation copper wire and copper foil ontology link together；Arcuation copper wire on copper foil is fixed, arcuation copper wire and copper foil ontology are fixed together；Excision connects shots, allows arcuation copper wire joint forming at successional spiral coil.Advantage is, after carrying out punching operation, there are even shots between arcuation copper wire, connect shots for arcuation copper wire and copper foil ontology to link together, can prevent arcuation copper wire from generating prolapsus phenomenon in the state that copper foil is hanging in this way.Before excision even shots, first the arcuation copper wire on copper foil is fixed, not will produce prolapsus phenomenon.Excision is even after shots, and arcuation copper wire can be connected to completely, to form successional spiral coil, to realize the manufacture of charge coil.
Description
Technical field
The present invention relates to charge coil manufacturing field more particularly to a kind of charge coil stamping manufacture methods.
Background technology
Existing coil processing uses copper wire canoe, and poor dimensional precision, efficiency is low, cannot be satisfied Wireless charging coil
Technology requirement.
Currently there are also new wireless charging electric wire circle manufacturing methods, such as Publication No.：The China of CN104465067A
Patent of invention discloses a kind of production method of Wireless charging coil, includes the following steps：1) prepare plastic parts；System
It is standby can laser activation coating；2) the pending area of plastic parts front and back spray one layer can laser activation painting
Material；3) using laser plastic parts front it is radium-shine go out helix ring recess and feed point slot, on inner terminal and the second feed point slot
Through-hole is set；And using laser on the plastic parts back side it is radium-shine go out pattern slot；4) cleaning step 3) treated plastic parts；5) right
Electroless copper, electricity copper plating treatment are carried out in the slot of plastic rubber member surface successively.Its method pre-sets helix ring recess and feed point
Then slot reuses electroless copper or the copper-plated mode of electricity and forms layers of copper in helix ring recess and feed point slot, ultimately forms
Wireless charging coil.But this mode still has shortcoming, manufacturing method is very complicated, electroless copper or electricity copper facing
It is complicated for operation, and easy to produce pollution.Helix ring recess and feed point slot must have certain wall thickness simultaneously, so as to cause filling
Gap between electric coil is larger, and last product charge efficiency is not high.
Invention content
The object of the present invention is to provide charge coil stamping manufacture methods, can solve one in above-mentioned prior art problem
It is a or multiple.
According to an aspect of the invention, there is provided a kind of charge coil stamping manufacture method comprising following steps；
Punching operation is carried out to copper foil, whole spiral arcuation copper wire is stamped out on copper foil, and in arcuation copper wire
Between there are even shots, even shots arcuation copper wire and copper foil ontology are linked together；
Arcuation copper wire on copper foil is fixed, arcuation copper wire and copper foil ontology are fixed together；
Excision connects shots, allows arcuation copper wire joint forming at successional spiral coil.
Advantage is after carrying out punching operation, to reserve portion region, i.e., there are even expect between arcuation copper wire
Point, even shots are for linking together arcuation copper wire and copper foil ontology, can prevent in this way arcuation copper wire in copper foil vacantly
Prolapsus phenomenon is generated under state, is attached if not connecting shots, arcuation copper wire will will produce serious prolapsus phenomenon, cause
The deformation of product.
Before excision even shots, first the arcuation copper wire on copper foil is fixed, arcuation copper wire and copper foil ontology are consolidated
It is scheduled on together, then in excision even shots.At this point, due to being fixed, so arcuation copper wire is solid with copper foil ontology
Determine, at one, not will produce prolapsus phenomenon.Even after shots, arcuation copper wire can be connected to completely for excision, continuous to be formed
The spiral coil of property, to realize the manufacture of charge coil.
In some embodiments, the substep impact style that punching operation is continuous operation is carried out to copper foil, specifically included
Following steps：
Copper foil is subjected to preliminary punching press using the first station, preliminary punching press only carries out punching press to the subregion of copper foil,
The first arcuation copper wire is stamped out on copper foil；
Copper foil is subjected to follow-up punching press using the second station, follow-up punching press carries out punching press to the another subregion of copper foil,
And the second arcuation copper wire is stamped out on copper foil；
There are even shots between subregion and another subregion, the first arc that even shots are used to tentatively to stamp out
Shape copper wire, the second arcuation copper wire subsequently stamped out and copper foil ontology link together.
Advantage is, in the process of punching press by the way of substep punching press, primarily to realizing continuity
Quick production substep punching press is carried out to copper foil, when preliminary punching press, only to the subregion of copper foil by the way that two station are arranged
Punching press is carried out, the degree of preliminary punching press is preliminary to rush as possible tentatively to stamp out the arcuation copper wire come in the state that copper foil is hanging
The arcuation copper wire pressed out may remain in a plane substantially with copper foil itself, i.e., the serious phenomenon that hangs will not occur,
Can just facilitate in this way rotated, conveyed, gluing, the operations such as fixation or overlay film.Then follow-up punching press, follow-up punching press are carried out
Shi Ze carries out punching press to another part region of copper foil.
Portion region can be reserved between preliminary punching press and follow-up punching press, i.e., stayed between subregion and another subregion
There are even shots, even shots are used for the first arcuation copper wire tentatively stamped out, the second arcuation copper wire and copper foil that subsequently stamp out
Ontology links together, and can prevent arcuation copper wire from generating prolapsus phenomenon in the state that copper foil is hanging in this way, if do not connected
Shots are attached, and arcuation copper wire will will produce serious prolapsus phenomenon, cause the deformation of product.
In some embodiments, copper foil to be punched is divided into four quadrant areas, when preliminary punching press only to first as
Limit and third quadrant carry out punching press, carry out punching press to the second quadrant and fourth quadrant again when follow-up punching press.Advantage is to lead to
The mode of dislocation punching press is crossed, when ensureing preliminary punching press, the copper foil of only first quartile and third quadrant, which is stamped, to be produced
The the first arcuation copper wire tentatively stamped out, this first arcuation copper wire only has a quarter to justify size, so will not produce substantially
The raw phenomenon that hangs, it is ensured that the first arcuation copper wire tentatively stamped out is still substantially on same plane with copper foil.If
Directly to be divided into two half-circle areas, when preliminary punching press direct one semicircle of punching press region, then there may be certain to hang down
Fall phenomenon.
Entire circle can certainly be divided into third subregion, to carry out primary preliminary punching press and follow-up punching press twice,
The punching press of entire charge coil is completed by punching press three times.Or eight equal parts are directly carried out, 8 equal subregions are numbered respectively
1、2、3、4、5、6、7、8.When preliminary punching press, preliminary punching press carried out to 1,3,5,7 four region, when follow-up punching press, to 2,
4,6,8 four regions carry out follow-up punching press.In contrast, the number of decile is more, it is ensured that preliminary to stamp out the arcuation come
Copper wire is less susceptible to the phenomenon that hangs.
In some embodiments, it is either simplex station punching operation to carry out punching operation to copper foil, directly utilizes single punching press
First step stamps out whole spiral arcuation copper wire on copper foil, and there are even shots between arcuation copper wire, either
By rotating copper foil, whole spiral arcuation copper wire is stamped out on copper foil using single staking punch substep, and in arcuation
There are even shots between copper wire.Advantage is directly to utilize either simplex station punching operation, and entire production method is easier,
Equipment cost can substantially reduce, it is particularly possible to which the coil for being suitable for small lot makes, and saves equipment cost.
In some embodiments, the mode arcuation copper wire on copper foil being fixed is：It is carried out in the side of copper foil
Overlay film, the position that overlay film corresponds to even shots are equipped with through-hole, and the range of through-hole is greater than or equal to the range of even shots.It is beneficial to effect
Fruit is, in covering after overlay film, then is cut off to even shots, at this point, due to overlay film, so arcuation copper wire film supports
Firmly, prolapsus phenomenon is not will produce.Even after shots, arcuation copper wire can form successional spiral coil for excision, to
Realize the manufacture of charge coil.
When due to carrying out punching operation, the support there are one hard is needed in the bottom of copper foil, after through-hole is set, hard branch
Support can be directed through through-hole and the bottom of copper foil is in direct contact, suitable to facilitate to the good support formed
The operation for carrying out punching press excision and connecting shots of profit, but if being not provided with through-hole on overlay film, overlay film is to be completely covered on copper foil
On, then when carrying out excision even shots, even the bottom of shots covers overlay film, since overlay film is typically plastic material
It is manufactured, it is then elasticity that is very soft, and having certain for copper foil, so just can not in the bottom of even shots
The stable rigid support formed, when excision even shots, the case where being susceptible to error, can not connect accurate
Excision, to eventually affect product quality.Meanwhile provided with after overlay film, can before excision even shots, by overlay film come
Arcuation copper wire on copper foil is fixed, prevents arcuation copper wire from the phenomenon that hangs occur.
Here overlay film generally uses low mucous membrane, you can and to allow overlay film to stick together with copper foil, but bonding force is very small,
It can very easily be detached.
Due to the present invention be directly produced using punching press by the way of, so the precision of punching press can unusual height, can
To reach the precision of 0.05mm.
In some embodiments, the mode arcuation copper wire on copper foil being fixed is：It is coated on arcuation copper wire
Shaping glue, shaping glue are light binding or hot-setting adhesive.Advantage is can also to be given arcuation copper wire by the way that shaping glue is arranged
You are fixed together at copper foil ontology, and light binding or hot-setting adhesive may be used in shaping glue, so as to quickly realize solidification,
To allow arcuation copper wire to be fixed together with copper foil ontology.
In some embodiments, excision even the excision mode that uses of shots for die cut, high pressure waterjet, radium-shine cut
Cut, etch cutting in any one.Advantage is that die cut typically cost is relatively low, and high pressure waterjet may be implemented more
Careful notch reduces the generation of burr.Radium-shine cutting may be implemented accurately to cut, and precision is higher.Etching cutting relative cost
It is relatively low.
In some embodiments, it is cascaded molding multiple spiral coils are horizontal or vertical direction
It is stacked together.Advantage is that charge coil usually horizontal can be cascaded or hang down when formal use
Histogram is to stacked together, to realize higher charge efficiency.
In some embodiments, molding spiral coil is carried out applying insulated paint operation, phase is prevented using insulated paint
Short circuit between adjacent line circle.Advantage is to apply insulated paint operation by being carried out to spiral coil, can prevent short circuit
Occur, ensures the normal use of product.
In some embodiments, viscose glue is coated to the side of molding spiral coil, and sticks packaging film.Its is beneficial
Effect is, to ultimately form formal charge coil product, facilitates and carries out shipment and transport.
Description of the drawings
Fig. 1 is the flow diagram of the charge coil stamping manufacture method of an embodiment of the present invention.
Fig. 2 is the multiple step format impact style flow signal of the charge coil stamping manufacture method of an embodiment of the present invention
Figure.
Fig. 3 is the effect using multiple step format impact style of the charge coil stamping manufacture method of an embodiment of the present invention
Schematic diagram.
Fig. 4 is that the arcuation copper wire of the charge coil stamping manufacture method of an embodiment of the present invention carries out overlay film fixed one
Kind structural schematic diagram.
Fig. 5 is the enlarged diagram of part A in Fig. 4.
Fig. 6 is that the arcuation copper wire of the charge coil stamping manufacture method of an embodiment of the present invention carries out gluing fixed one
Kind structural schematic diagram.
Fig. 7 is the enlarged diagram of part B in Fig. 6.
Fig. 8 is the producing line schematic diagram of the substep punching press of the charge coil stamping manufacture method of an embodiment of the present invention.
Fig. 9 is the structural schematic diagram of the charge coil of an embodiment of the present invention；
Figure 10 is the structural schematic diagram after the inner end fold of the charge coil of an embodiment of the present invention.
Figure 11 is the side block diagram after inner end fold in Figure 10.
Specific implementation mode
1 to 11 the present invention is described in further detail below in conjunction with the accompanying drawings.
The invention discloses a kind of charge coil stamping manufacture methods comprising following steps：
Step S1：Punching operation is carried out to copper foil, whole spiral arcuation copper wire is stamped out on copper foil, and in arc
There are even shots 201 between shape copper wire, connect shots 201 and arcuation copper wire and copper foil ontology 204 link together；
Step S2：Arcuation copper wire on copper foil is fixed, arcuation copper wire and copper foil ontology 204 are fixed together；
Step S3：Excision connects shots 201, allows arcuation copper wire joint forming at successional spiral coil.
After carrying out punching operation, portion region can be reserved, i.e., there are even shots 201 between arcuation copper wire, connects shots 201
For arcuation copper wire and copper foil ontology 204 to link together, it can prevent arcuation copper wire in the state that copper foil is hanging in this way
Prolapsus phenomenon is generated, is attached if not connecting shots 201, arcuation copper wire will will produce serious prolapsus phenomenon, cause to produce
The deformation of product.
Before excision even shots 201, first the arcuation copper wire on copper foil is fixed, by arcuation copper wire and copper foil ontology
204 are fixed together, then in excision even shots 201.At this point, due to being fixed, so arcuation copper wire and copper
Foil ontology 204 has been fixed into one, not will produce prolapsus phenomenon.Even after shots 201, arcuation copper wire can connect completely for excision
It is logical, to form successional spiral coil, to realize the manufacture of charge coil.
For the punching operation of copper foil, the multiple step format impact style of continuous operation, or the list of single station can be selected
Step formula impact style.
When carrying out the substep impact style that punching operation is continuous operation to copper foil, specifically comprise the following steps：
Step S11：Copper foil is subjected to preliminary punching press using the first station 102, preliminary punching press is only to the subregion of copper foil
Punching press is carried out, the first arcuation copper wire 202 is stamped out on copper foil；
Step S12：Copper foil is subjected to follow-up punching press, another part area of the follow-up punching press to copper foil using the second station 103
Domain carries out punching press, and the second arcuation copper wire 203 is stamped out on copper foil；
Step S13：There are company's shots 201 between subregion and another subregion, and company's shots 201 are used for will be preliminary
The first arcuation copper wire 202 for stamping out, the second arcuation copper wire 203 subsequently stamped out and copper foil ontology 204 link together.
In the process of punching press by the way of substep punching press, primarily to realizing successional quick production, lead to
Two station of setting are crossed, substep punching press is carried out to copper foil, when preliminary punching press, punching press only are carried out to the subregion of copper foil, tentatively
The degree of punching press tentatively stamps out the arcuation come as possible tentatively to stamp out the arcuation copper wire come in the state that copper foil is hanging
Copper wire may remain in a plane substantially with copper foil itself, i.e., the serious phenomenon that hangs will not occur, so just can be square
Just rotated, conveyed, gluing, the operations such as fixation or overlay film 205.Then follow-up punching press is carried out, then to copper when follow-up punching press
Another part region of foil carries out punching press.
Portion region can be reserved between preliminary punching press and follow-up punching press, i.e., stayed between subregion and another subregion
There are even shots 201, even shots 201 are used for the first arcuation copper wire 202 tentatively stamped out, the second arcuation copper subsequently stamped out
Line 203 and copper foil ontology 204 link together, and can prevent arcuation copper wire from generating prolapsus in the state that copper foil is hanging so existing
As being attached if not connecting shots 201, arcuation copper wire will will produce serious prolapsus phenomenon, cause the deformation of product.
When using successional substep punching operation, web-like copper material 100 may be used in copper foil, passes through pull feeder
101 pull out, and successional conveying carries out substep punching press.
When using multiple step format punching press, copper foil to be punched can be divided into four quadrant areas, when preliminary punching press only
Punching press carried out to first quartile and third quadrant, when follow-up punching press carries out punching press to the second quadrant and fourth quadrant again.Its is beneficial
Effect is that by way of the punching press that misplaces, when ensureing preliminary punching press, only the copper foil of first quartile and third quadrant is rushed
Pressure produces the first arcuation copper wire 202 tentatively stamped out, and this first arcuation copper wire 202 only has a quarter to justify size,
So not will produce the phenomenon that hangs substantially, it is ensured that the first arcuation copper wire 202 tentatively stamped out is still located substantially with copper foil
In on same plane.If it is being directly divided into two half-circle areas, when preliminary punching press direct one semicircle of punching press region, then
There may be certain phenomenons that hangs.
Or can also, directly substep successively punching press can also, i.e., first punching press first quartile, then punching press third quadrant,
The second quadrant of punching press again, last punching press fourth quadrant.Entire circle can certainly be divided into third subregion, it is primary to carry out
Preliminary punching press and follow-up punching press twice, the punching press of entire charge coil is completed by punching press three times.Or directly carry out eight etc.
Divide, subregions number 1,2,3,4,5,6,7,8 respectively are waited by 8.When preliminary punching press, 1,3,5,7 four region is carried out preliminary
When follow-up punching press, follow-up punching presses are carried out to 2,4,6,8 four regions for punching press.In contrast, the number of decile is more, can
To ensure that the arcuation copper wire for tentatively stamping out is less susceptible to the phenomenon that hangs.
Meanwhile carrying out punching operation to copper foil can also use either simplex station punching operation, i.e. copper foil that can directly cut out in advance
It is cut into shape one by one, then directly stamps out whole spiral arcuation on copper foil using one step of single staking punch
Copper wire, and there are even shots 201 between arcuation copper wire, or by rotating copper foil, using single staking punch substep in copper
Whole spiral arcuation copper wire is stamped out on foil, and there are even shots 201 between arcuation copper wire.Advantage is,
Either simplex station punching operation is directly utilized, entire production method is easier, and equipment cost can substantially reduce, it is particularly possible to be applicable in
It is made in the coil of small lot, saves equipment cost.
Arcuation copper wire on copper foil is fixed, a third station 104 may be used to realize fixed operation, by arc
Shape copper wire is fixed together with copper foil ontology 204, and various forms may be used, it is only necessary to the fixation of arcuation copper wire may be implemented,
It prevents from hanging.
For example, overlay film 205 can be carried out in the side of copper foil, the position of even shots 201 is preferably corresponded in overlay film 205
Through-hole 206 is installed, the range of through-hole 206 is greater than or equal to the range of even shots 201.Advantage is overlay film in covering
After 205, then even shots 201 are cut off, at this point, due to overlay film 205, so arcuation copper wire film 205 supports
, not will produce prolapsus phenomenon.Even after shots 201, arcuation copper wire can form successional spiral coil for excision, to
Realize the manufacture of charge coil.
The reason of through-hole 206 are arranged is, when due to carrying out punching operation, needs the branch there are one hard in the bottom of copper foil
Support, after through-hole 206 is arranged, rigid support can be directed through through-hole 206 and the bottom of copper foil is in direct contact, to what is formed
One good support, to the convenient operation for smoothly carrying out punching press excision and connecting shots 201, but if on overlay film 205
It is not provided with through-hole 206, overlay film 205 is completely covered on copper foil, then when carrying out excision even shots 201, connects shots 201
Bottom cover overlay film 205, since overlay film 205 is typically made of plastic material, the then right and wrong for copper foil
It is often soft, and certain elasticity is had, so the stable hard branch that can not be just formed in the bottom of even shots 201
Support the case where being susceptible to error, can not connect accurate excision, to eventually affect when excision even shots 201
Product quality., can be before excision even shots 201 meanwhile after being provided with overlay film 205, it will be on copper foil by overlay film 205
Arcuation copper wire is fixed, and prevents arcuation copper wire from the phenomenon that hangs occur.
Here overlay film 205 generally uses low mucous membrane, you can to allow overlay film 205 and copper foil to stick together, but bonding force
It is very small, it can very easily be detached.
Due to the present invention be directly produced using punching press by the way of, so the precision of punching press can unusual height, can
To reach the precision of 0.05mm.
Meanwhile fixed mode can also be that shaping glue 207 is coated on arcuation copper wire, shaping glue 207 be light binding or
Person's hot-setting adhesive.Advantage is can also to be fixed arcuation copper wire to your copper foil ontology 204 by the way that shaping glue 207 is arranged
Together, light binding or hot-setting adhesive may be used in shaping glue 207, so as to quickly realize solidification, to allow arcuation copper
Line is fixed together with copper foil ontology 204.The application place of fixing glue can only be needed along radial direction or other shapes
It wants arcuation copper wire and copper foil ontology 204 can be fixed together.
Excision even shots 201 can be carried out in the 4th station 105, the excision mode used for die cut,
High pressure waterjet, it is radium-shine cutting, etching cutting in any one.Advantage is that die cut typically cost is relatively low, water knife
Finer notch may be implemented in cutting, reduces the generation of burr.Radium-shine cutting may be implemented accurately to cut, and precision is higher.Erosion
Cutting is carved to be of relatively low cost.
In final assembling, can be cascaded molding multiple spiral coils are horizontal or vertical direction
It is stacked together.Advantage is that charge coil usually horizontal can be cascaded or hang down when formal use
Histogram is to stacked together, to realize higher charge efficiency.
Meanwhile because the very high cutting effect of precision may be implemented in the present invention, the distance between arcuation copper wire is very small,
After being stained with dust, it is susceptible to short circuit phenomenon, it is possible to be carried out to molding spiral coil by the 5th station 106
Insulated paint operation is applied, the short circuit between adjacent windings is prevented using insulated paint.Advantage is, by spiral coil into
Row applies insulated paint operation, can prevent the generation of short circuit, ensure the normal use of product.Usually applying the operation of insulated paint can adopt
Use baking finish process.Finally obtain finished product 107.
Viscose glue is coated to the side of the spiral coil of finished product 107, and sticks packaging film.Advantage is, to most
End form facilitates at formal charge coil product and carries out shipment and transport.
In general, as shown in Fig. 9,10,11, when punching press, can also directly be rushed on successional spiral coil
Extrude corresponding inner end 208 and outer end 209.Wherein inside end 208 and outer end 209 can be used as charge coil assembling in future
When link position.Usually inner end 208 can specially be stayed longer, then directly long part will be stayed to carry out fold behaviour
Make, so that the position being substantially flush is realized in inner end 208 and outer end 209, to facilitate last assembling and connection.
The Wireless charging coil specifications parameter that the manufacturing process of the present invention may be implemented is as follows：
The above are merely some embodiments of the present invention.For those of ordinary skill in the art, it is not departing from
Under the premise of the invention is conceived, various modifications and improvements can be made, these are all within the scope of protection of the present invention.
Claims (10)
1. charge coil stamping manufacture method, it is characterised in that；
Punching operation is carried out to copper foil, whole spiral arcuation copper wire is stamped out on copper foil, and between arcuation copper wire
There are even shots, the even shots link together arcuation copper wire and copper foil ontology；
Arcuation copper wire on copper foil is fixed, arcuation copper wire and copper foil ontology are fixed together；
The even shots are cut off, allow the arcuation copper wire joint forming at successional spiral coil.
2. charge coil stamping manufacture method according to claim 1, which is characterized in that it is continuous to carry out punching operation to copper foil
The substep impact style of operation, specifically comprises the following steps：
Copper foil is subjected to preliminary punching press using the first station, preliminary punching press only carries out punching press to the subregion of copper foil, in copper foil
On stamp out the first arcuation copper wire；
Copper foil is subjected to follow-up punching press using the second station, follow-up punching press carries out punching press to the another subregion of copper foil, and
The second arcuation copper wire is stamped out on copper foil；
There are even shots between subregion and another subregion, the first arcuation copper that even shots are used to tentatively to stamp out
Line, the second arcuation copper wire subsequently stamped out and copper foil ontology link together.
3. charge coil stamping manufacture method according to claim 2, which is characterized in that by copper foil to be punched be divided into four as
Region is limited, punching press only carried out to first quartile and third quadrant when preliminary punching press, again to the second quadrant and the 4th when follow-up punching press
Quadrant carries out punching press.
4. charge coil stamping manufacture method according to claim 1, which is characterized in that it is either simplex to carry out punching operation to copper foil
It stands punching operation, directly stamps out whole spiral arcuation copper wire on copper foil using one step of single staking punch, and in arc
There are even shots between shape copper wire, or by rotating copper foil, and entirety is stamped out on copper foil using single staking punch substep
Spiral arcuation copper wire, and there are even shots between arcuation copper wire.
5. charge coil stamping manufacture method according to claim 1, which is characterized in that consolidate to the arcuation copper wire on copper foil
Fixed mode is：Overlay film is carried out in the side of copper foil, the position that the overlay film corresponds to even shots is equipped with through-hole, the range of through-hole
More than or equal to the range of even shots.
6. charge coil stamping manufacture method according to claim 1, which is characterized in that consolidate to the arcuation copper wire on copper foil
Fixed mode is：Shaping glue is coated on arcuation copper wire, the shaping glue is light binding or hot-setting adhesive.
7. charge coil stamping manufacture method according to claim 1, which is characterized in that the excision excision that even shots use
Mode is any one in die cut, high pressure waterjet, radium-shine cutting, etching cutting.
8. charge coil stamping manufacture method according to claim 1, which is characterized in that be in by molding multiple spiral coils
It is horizontal to be cascaded or vertical direction is stacked together.
9. charge coil stamping manufacture method according to claim 1, which is characterized in that applied to molding spiral coil
Insulated paint operates, and the short circuit between adjacent windings is prevented using insulated paint.
10. charge coil stamping manufacture method according to claim 1, which is characterized in that the one of molding spiral coil
Viscose glue is coated in side, and sticks packaging film.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810481311.2A CN108417381B (en) | 2018-05-18 | 2018-05-18 | Charge coil stamping manufacture method |
| PCT/CN2018/088418 WO2019169745A1 (en) | 2018-03-07 | 2018-05-25 | Charging coil stamping manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810481311.2A CN108417381B (en) | 2018-05-18 | 2018-05-18 | Charge coil stamping manufacture method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108417381A true CN108417381A (en) | 2018-08-17 |
| CN108417381B CN108417381B (en) | 2019-06-11 |
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| CN201810481311.2A Active CN108417381B (en) | 2018-03-07 | 2018-05-18 | Charge coil stamping manufacture method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109686561A (en) * | 2019-01-25 | 2019-04-26 | 宁波优佳流体控制设备有限公司 | A kind of production method of reactor winding |
| TWI827815B (en) * | 2019-03-19 | 2024-01-01 | 英屬開曼群島商鴻騰精密科技股份有限公司 | Wireless charging coil and a method for producing thereof |
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| CN1271997A (en) * | 1999-04-27 | 2000-11-01 | 富士电机株式会社 | Noise inhibiting wave filter |
| JP2004342978A (en) * | 2003-05-19 | 2004-12-02 | Hitachi Chem Co Ltd | Method for manufacturing multi-wire wiring board |
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| CN109686561A (en) * | 2019-01-25 | 2019-04-26 | 宁波优佳流体控制设备有限公司 | A kind of production method of reactor winding |
| TWI827815B (en) * | 2019-03-19 | 2024-01-01 | 英屬開曼群島商鴻騰精密科技股份有限公司 | Wireless charging coil and a method for producing thereof |
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| CN108417381B (en) | 2019-06-11 |
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