CN108416404A - Material logistics system and method - Google Patents
Material logistics system and method Download PDFInfo
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- CN108416404A CN108416404A CN201810193902.XA CN201810193902A CN108416404A CN 108416404 A CN108416404 A CN 108416404A CN 201810193902 A CN201810193902 A CN 201810193902A CN 108416404 A CN108416404 A CN 108416404A
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- 239000000463 material Substances 0.000 title claims abstract description 343
- 238000000034 method Methods 0.000 title claims abstract description 47
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 230000008439 repair process Effects 0.000 claims description 103
- 238000012423 maintenance Methods 0.000 claims description 27
- 230000002452 interceptive effect Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 description 15
- 238000012545 processing Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000004973 liquid crystal related substance Substances 0.000 description 3
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G—PHYSICS
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- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses a kind of material logistics system and methods, belong to art of display device manufacture.The material logistics system includes：Server and N number of end of scan, N are positive integer；The material information to obtain the material information of the material, and is sent to the server by the end of scan for scanning the bar code on material；The end of scan is additionally operable to receive the warehouse compartment information of the material, the warehouse compartment information is sent to the server, the warehouse compartment information is the position for storing the material determined according to the damaged condition of the material；The server, the material information for receiving and storing the material and warehouse compartment information.
Description
Technical field
The present invention relates to art of display device manufacture, more particularly to a kind of material logistics system and method.
Background technology
Liquid crystal display (Liquid Crystal Display, abbreviation LCD) is current most common display equipment, LCD
Processing procedure be broadly divided into array (Array) processing procedure, panel (Cell) processing procedure and module (Module) processing procedure.Wherein, Module systems
Journey is by all parts of LCD according to its functional assembly to the process in designed framework.
Wherein, Module processing procedures are completed by module factory, and module factory needs when carrying out liquid crystal display processing to the back of the body
The materials such as light source, printed circuit board carry out management and control.The materials such as backlight, printed circuit in module factory mainly pass through people at present
The mode of work record completes management and control, and management and control process is not only time-consuming and laborious, and is easy error.
Invention content
In order to solve the materials such as backlight, printed circuit in existing module factory mainly by way of manual record it is complete
At management and control, management and control process is not only time-consuming and laborious, and the problem of easy error, an embodiment of the present invention provides a kind of material logistics systems
System and method.The technical solution is as follows：
In a first aspect, an embodiment of the present invention provides a kind of material logistics system, the material logistics system includes：Service
Device and N number of end of scan, N are positive integer；
The end of scan, for scanning the bar code on material, to obtain the material information of the material, and will be described
Material information is sent to the server；
The end of scan, is additionally operable to receive the warehouse compartment information of the material, and the warehouse compartment information is sent to the clothes
Business device, the warehouse compartment information are the position for storing the material determined according to the damaged condition of the material；
The server, the material information for receiving and storing the material and warehouse compartment information.
In an implementation of the embodiment of the present invention, the end of scan is additionally operable to receive the state of the material
The status information is sent to the server by information, and the status information includes reception state or final state, described to connect
Receipts state indicates that the material comes into maintenance area, and the final state indicates that the material has repaired and finishes and can be just
It is often used；
The server, the status information for receiving and storing the material.
In another realization method of the embodiment of the present invention, N number of end of scan is arranged in module factory
N number of warehouse compartment, N number of warehouse compartment include material receive warehouse compartment, repair warehouse compartment, sentence warehouse compartment, line side warehouse position again, scrap warehouse compartment and
Cancelling stocks warehouse compartment；
The server includes user interactive module；
The user interactive module, for providing a user interface, the user interface includes multiple sub- boundaries
Face, the different sub-interfaces in the multiple sub-interface are used to use for the staff of different warehouse compartments.
In another realization method of the embodiment of the present invention, the multiple sub-interface includes：
Material receives sub-interface, and the material system damage for receiving the staff for receiving warehouse compartment with material judges that result is corresponding
First warehouse compartment information, the first warehouse compartment information are the mark for repairing warehouse compartment or the mark of line side warehouse position；
Sub-interface is repaired, for receiving the second warehouse compartment information corresponding with result is repaired, the second warehouse compartment information is multiple
Sentence the mark of warehouse compartment；
Main line binds sub-interface, for receiving third warehouse compartment information corresponding with result is sentenced again, the third warehouse compartment information
To repair the mark of warehouse compartment or the mark of line side warehouse position；
Sub-interface is scrapped in cancelling stocks, the material system damage judgement result pair for receiving the staff for receiving warehouse compartment with the material
The 4th warehouse compartment information answered, or the 5th warehouse compartment information corresponding with repair result is received, the 4th warehouse compartment information is cancelling stocks
The mark of warehouse compartment, the 5th warehouse compartment information is to scrap the mark of warehouse compartment.
In another realization method of the embodiment of the present invention, the material logistics system further includes M printing device, institute
It states M printing device and is arranged, respectively M repair warehouse compartment, M is positive integer；
The end of scan is additionally operable to generate bar code according to the new repair message of the material；
The printing device, the bar code generated for obtaining the end of scan, and the bar code is printed, the item
Shape code is for replacing original bar code on the material.
In another realization method of the embodiment of the present invention, the server includes Manufacturing Executive System MES, described
MES is for storing the display panel information in the module factory on main line, the material information in the storehouse of line side and the repair
Material information in region and warehouse compartment information；
The server is additionally operable in module factory described in timing acquisition the display panel information on main line, in the storehouse of line side
Material information and the material information in the maintenance area and warehouse compartment information form interface data table, and by the number of ports
According in table storage to the database of the server.
In another realization method of the embodiment of the present invention, the material logistics system further includes data platform；It is described
The link of the database of the server is provided in data platform；
The data platform is used to synchronize the data in the database by the link of the database of the server
Into the data platform, and generate the historical information and current information of the material.
In another realization method of the embodiment of the present invention, the material information include material model, company-information and
Repair message.
Second aspect, the embodiment of the present invention additionally provide a kind of material logistics method, and the method is based on first aspect institute
The material logistics system realization stated, the method includes：
The bar code on material is scanned, to obtain the material information of the material, and the material information is sent to clothes
Business device；
The warehouse compartment information of the material is received, and the warehouse compartment information is sent to server, so that the server connects
The material information and warehouse compartment information of the material are received and store, the warehouse compartment information is to be determined according to the damaged condition of the material
The position for storing the material gone out.
In an implementation of the embodiment of the present invention, the warehouse compartment information for receiving the material, including：
The material system damage for receiving the staff for receiving warehouse compartment with material judges the corresponding first warehouse compartment information of result, described the
One warehouse compartment information is the mark for repairing warehouse compartment or the mark of line side warehouse position；
Alternatively, receiving the second warehouse compartment information corresponding with repair result, the second warehouse compartment information is to sentence the mark of warehouse compartment again
Know；
Alternatively, receiving third warehouse compartment information corresponding with result is sentenced again, the third warehouse compartment information is to repair the mark of warehouse compartment
The mark of knowledge or line side warehouse position；
Believe alternatively, receiving the 4th warehouse compartment corresponding with the material system damage judgement result of staff of material reception warehouse compartment
Breath, or the 5th warehouse compartment information corresponding with repair result is received, the 4th warehouse compartment information is the mark of cancelling stocks warehouse compartment, described
5th warehouse compartment information is to scrap the mark of warehouse compartment.
The advantageous effect that technical solution provided in an embodiment of the present invention is brought is：
When carrying out material logistics using system provided by the present application, staff is scanned by end of scan on material
Bar code obtains material information, is then stored in server, meanwhile, which inputs according to the damaged condition of material
Corresponding warehouse compartment information so that the position of material can be recorded by server, and in maintenance process, each warehouse compartment can all carry out
Operation is stated, so that information of the material in whole life cycle can be by under complete documentation；Meanwhile by material
Upper setting bar code so that pass through end of scan or eye-observation, you can obtain material information.The material logistics pass through artificial
It operates end of scan to complete, material information is stored on server and bar code simultaneously, and the staff of each warehouse compartment is facilitated to look into
It sees, management and control process is laborsaving, and the material information scanning bar code of initial input system obtains during entire management and control, saves
While human-saving, evades staff and keep accounts manually the risk of errors brought, it is not easy to malfunction.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, other are can also be obtained according to these attached drawings
Attached drawing.
Fig. 1 is a kind of structural schematic diagram of material logistics system provided in an embodiment of the present invention；
Fig. 2 is a kind of schematic diagram of bar code provided in an embodiment of the present invention；
Fig. 3 is the management and control flow chart of maintenance area of the material provided in an embodiment of the present invention in module factory；
Fig. 4 is a kind of flow chart of material logistics method provided in an embodiment of the present invention.
Specific implementation mode
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with attached drawing to embodiment party of the present invention
Formula is described in further detail.
Fig. 1 is a kind of structural schematic diagram of material logistics system provided in an embodiment of the present invention, the material logistics system
Including：Server 100 and N number of end of scan 200, N are positive integer.
The end of scan 200, for scanning the bar code on material, to obtain the material information of the material, and will
The material information is sent to the server 100；The end of scan 200 is additionally operable to receive the warehouse compartment information of the material,
The warehouse compartment information is sent to the server 100, the warehouse compartment information is to be determined according to the damaged condition of the material
For storing the position of the material；The server 100, material information and warehouse compartment for receiving and storing the material
Information.
In embodiments of the present invention, the position for storing the material refers to the warehouse for storing material.In other embodiments,
The position for storing the material can also refer to the shelf of storage material, or refer to the warehouse and shelf of storage material.
When carrying out material logistics using system provided by the present application, staff is scanned by end of scan on material
Bar code obtains material information, is then stored in server, meanwhile, which inputs according to the damaged condition of material
Corresponding warehouse compartment information so that the position of material can be recorded by server, and in maintenance process, each warehouse compartment can all carry out
Operation is stated, so that information of the material in whole life cycle can be by under complete documentation；Meanwhile by material
Upper setting bar code so that pass through end of scan or eye-observation, you can obtain material information.The material logistics pass through artificial
It operates end of scan to complete, material information is stored on server and bar code simultaneously, and the staff of each warehouse compartment is facilitated to look into
It sees, management and control process is laborsaving, and the material information scanning bar code of initial input system obtains during entire management and control, saves
While human-saving, evades staff and keep accounts manually the risk of errors brought, it is not easy to malfunction.
Wherein, end of scan 200 may include host and hand-hold scanning terminal, and host can be PC
(Personal Computer, PC), hand-hold scanning terminal be specially palm PC (Personal Digital Assistant,
PDA) end of scan.On the one hand host while Connection Service device and hand-hold scanning terminal are responsible for being communicated with server, another
Aspect is used to obtain the information that the scanning of hand-hold scanning terminal obtains.
In embodiments of the present invention, the material information may include material model, company-information and repair message.Existing
During having material logistics, management and control data only include the quantity (such as normal material quantity and repair material quantity) of material, and
Management and control data in the application include material model, company-information, repair message and warehouse compartment information, in process of production to material
Use play the role of it is larger.
In embodiments of the present invention, the material can be backlight (Back Light Unit, BLU) or printing electricity
Road plate (Printed Circuit Board, PCB), backlight and printed circuit board are the main material of module factory, management and control meaning
Justice is larger.
In embodiments of the present invention, the bar code may include：Product type field, material number field, manufacturer's letter
Field and repair serial number field are ceased, the meaning of each field by the way that bar code is arranged ensures that bar code being capable of carrier
The various information of the material recorded are needed during expects pipe control.
Wherein, product type field is used to indicate the model (also referred to as machine name) of material；Material number field can indicate
The supplier number of material and the version number of material can be with by version number since same model material may have multiple versions
Distinguish the specific version of the material；Manufacturer's information field is used to indicate the manufacturer for producing the material；Repair serial number field is used for
Indicate whether the material carried out repair, and the material repaired repair message, such as maintenance time, maintenance thread be not (corresponding
Specific Pit Crew in module factory), repair serial number etc..
In module process of factory production, staff can scan the bar code by end of scan, or directly see
Examine bar code, with according in bar code product type field, material number field, the information indicated by manufacturer's information field come
Material is verified, verification material whether meet it is confidential (such as whether backlight matches with display panel) asked, wherein
Upper machine refers to that material is assembled on display panel.If do not met, material is needed replacing.In the above process, if it is adopting
It is verified with end of scan, end of scan can scan acquisition material information, and that according to material information and currently assembles is aobvious
The information for showing panel, determine material whether meet it is confidential ask, if do not meet it is confidential ask, generate warning message, remind
Staff replaces material.
Fig. 2 is a kind of schematic diagram of bar code provided in an embodiment of the present invention, referring to Fig. 2, is correspondingly arranged below bar code
There is the mark (ID) of material, the mark of the material is corresponding with bar code, and the mark of material totally 22 is divided into 4 parts, 4 portions
It is respectively aforementioned four fields.Specifically, 1-5 are product type field；6-9 are material number field, wherein
The 6-8 supplier numbers (Part NO.) for material, the 9th is version number；10-14 are manufacturer's information field, with the back of the body
For light source, this five can indicate light emitting diode (Light Emitting in backlight manufacturer, backlight successively
Diode, LED) manufacturer, light guide plate (Light Guide Plate, LGP) manufacturer, backlight middle frame (Mode in backlight
Frame, MF) membrane material infrastructure vendors in manufacturer and backlight；15-22 are repair serial number field, wherein 15-17 is dimension
The year, month, day repaiied, the 18th is other for maintenance thread, and 19-22 is serial number, wherein the 22nd manufacturer for being also represented by repair, and
If material repaired, the 22nd can change, and be indicated using letter.Using aforesaid way encoding barcode, ensure that each
The uniqueness of material is the basis that follow-up management and control scheme is realized.Certainly, above-mentioned coding mode is also only citing, the mark of material
Digit and order of the field can be designed according to actual needs.
In embodiments of the present invention, the end of scan 200 is additionally operable to receive the status information of the material, will be described
Status information is sent to the server 100, and the status information includes reception state (Received) or final state
(Terminated), the reception state indicates that the material comes into maintenance area (being received by maintenance area), the end
Knot state indicates that the material has repaired and finishes and being capable of normal use (leaving maintenance area)；The server 100, for connecing
Receive and store the status information of the material.By recording status information, to the more convenient repair for determining material, simultaneously
Also it avoids relying only on the case where warehouse compartment information causes error.Maintenance area refers to the area for carrying out material repair in module factory
Domain.
Further, other than reception state and final state, status information can also include other states, for example, object
Material, in addition to reception state, can also include determining whether that state (Judged), judgement state indicate that material reaches dimension in maintenance area
Repair warehouse compartment or repair complete sentenced again, for another example material after repair in addition to final state, can also include
Cancelling stocks state (Reterned) and state (Scraped) is scrapped, wherein cancelling stocks state indicates that material material damage needs cancelling stocks to handle, and reports
Useless state indicates that material repair failure can not use.
In the embodiment of the present invention, N number of end of scan 200 is arranged in N number of warehouse compartment in module factory, institute
It includes that material receives warehouse compartment, repair warehouse compartment, sentences warehouse compartment again, line side warehouse position, scraps warehouse compartment and cancelling stocks warehouse compartment to state N number of warehouse compartment.Its
In, warehouse compartment is received, repair warehouse compartment, warehouse compartment is sentenced again, scraps warehouse compartment and cancelling stocks warehouse compartment is located at maintenance area in module factory, line side
Warehouse position is located at the field inner region in module factory.Different warehouse compartments are identified by different warehouse compartment information, warehouse compartment information tool
Body can be the mark (number) of warehouse compartment, such as repair warehouse compartment and be identified as B1110, and that sentences warehouse compartment again is identified as B1111, scraps
Warehouse compartment is identified as B1112, and cancelling stocks warehouse compartment is identified as B1120.
In embodiments of the present invention, server 100 further includes user's interaction other than including transceiver module and memory module
Module；The user interactive module, for providing a user interface, the user interface includes multiple sub-interfaces,
Different sub-interfaces in the multiple sub-interface correspond to different warehouse compartment settings, for making for the staff of different warehouse compartments
With by providing staff game server 100 progress material logistics of the user interactive module for different warehouse compartments.
When realization .Net Frame frames and the exploitation of Win From page technologies may be used in user interface.
In embodiments of the present invention, the multiple sub-interface may include：Material receives sub-interface, repair sub-interface, master
Sub-interface and each sub-interface concrete operations are scrapped in line binding sub-interface, cancelling stocks.Different sub-interfaces by different warehouse compartments work people
Member uses, corresponding different access right.
Material receives sub-interface, and the staff for receiving warehouse compartment for material uses, and receives and received with the material
The corresponding first warehouse compartment information of material system damage judgement result of the staff of warehouse compartment, the first warehouse compartment information are repair warehouse compartment
Mark or the mark of line side warehouse position.Wherein, material system damage judgement result may include do not damage, material damage and system damage.When material system
When damage judgement result is damaged for system, the first warehouse compartment information is to repair the mark of warehouse compartment；It is not damage to damage judgement result when material system
When, the first warehouse compartment information is the mark of line side warehouse position.
Sub-interface is repaired, for being used for the staff for repairing warehouse compartment, and receives the second library corresponding with repair result
Position information, the second warehouse compartment information is to sentence the mark of warehouse compartment again.Wherein, repair result may include repair successfully with not at
Work(.When it is to repair successfully to repair result, the second warehouse compartment information is to sentence the mark of warehouse compartment again.
Main line binds sub-interface, for being used for the staff for sentencing warehouse compartment again, and reception corresponding with result is sentenced again the
Three warehouse compartment information, the third warehouse compartment information are the mark for repairing warehouse compartment or the mark of line side warehouse position.Wherein, result is sentenced again
May include repair successfully with it is unsuccessful.When it is to repair successfully to sentence result again, the third warehouse compartment information is line side warehouse position
Mark；When it is to repair unsuccessful to sentence result again, the third warehouse compartment information is to repair the mark of warehouse compartment.
Sub-interface is scrapped in cancelling stocks, and the staff of staff or repair warehouse compartment for receiving warehouse compartment for material make
With, and the 4th warehouse compartment information corresponding with the material system damage judgement result of staff of material reception warehouse compartment is received, or
The 5th warehouse compartment information corresponding with repair result is received, the 4th warehouse compartment information is the mark of cancelling stocks warehouse compartment, the 5th library
Position information is to scrap the mark of warehouse compartment.When material system, which damages judgement result, is damaged for material, the 4th warehouse compartment information is cancelling stocks warehouse compartment
Mark；When it is to repair unsuccessful to repair result, the 5th warehouse compartment information is to scrap the mark of warehouse compartment.
By designing each sub-interface for staff's concrete operations of different warehouse compartments, ensure the normal note of material information
Record.
With reference to the management and control flow of maintenance area of the material shown in Fig. 3 in module factory, aforementioned user is interacted
The specifically used of interface illustrates, as shown in Figure 3：
S1, material receive warehouse compartment and receive material, and are obtained by scanning material information.Meanwhile object is judged by staff
The damaged condition of material, to obtain the damage judgement of material system as a result, status information is reception state (Received) at this time；If material system
Damage judgement result is not damage, then is launched again to line side warehouse position and used for main line, reach status information behind the warehouse position of line side
For final state (Terminated)；If material system damage judgement result be material damage (material damage), launch to cancelling stocks warehouse compartment into
Row cancelling stocks (namely return goods or replace), status information is cancelling stocks state (Reterned) after reaching cancelling stocks warehouse compartment；If material system is damaged
Judge that result for system damage (manufacture damage), is then launched to repair warehouse compartment and repaired, status information is to sentence after reaching repair warehouse compartment
Determine state (Judged).In above process, staff receives sub-interface by material, main line binds sub-interface or cancelling stocks report
Material information, warehouse compartment information and the status information of useless sub-interface record material.
Wherein, it includes two kinds that material, which receives the material that receives of warehouse compartment, one is the material that do not bound with display panel,
Another kind is the material (namely material from the display panel of main line under dismounting (Disassy)) bound with display panel.
If what is received is the material bound with display panel, illustrate that main line staff judges that the material damages, if sentencing at this time
Disconnected result is not damage, then illustrates that main line judgement belongs to erroneous judgement.
S2, the staff for repairing warehouse compartment repair material, and are confirmed whether to repair successfully after the completion of repair, obtain
To repair result；If repair result is repair successfully (OK), dispensing is sentenced again to sentencing warehouse compartment again, reaches after sentencing warehouse compartment again
Status information is judgement state (Judged)；If it is to repair unsuccessful (NG) to repair result, dispensing is carried out to warehouse compartment is scrapped
Processing is scrapped, status information is to scrap state (Scraped) after warehouse compartment is scrapped in arrival.In above process, staff passes through
Material repairs sub-interface or material information, warehouse compartment information and the status information of sub-interface record material are scrapped in cancelling stocks.
It is worth noting that the material scrapped in warehouse compartment can also filter out the cancelling stocks condition that meets, cancelling stocks processing is carried out.
S3, the staff for sentencing warehouse compartment again are sentenced to receiving material, and are sentenced result again after sentencing again again；If
It is to repair successfully (OK) to sentence result again, then is launched again to line side warehouse position and used for main line, reach state behind the warehouse position of line side
Information is final state (Terminated)；If it is to repair unsuccessful (NG) to sentence result again, launched again to repair warehouse compartment
It repairs, status information is judgement state (Judged) after reaching repair warehouse compartment.In above process, staff passes through master
Line binds sub-interface or material information, warehouse compartment information and the status information of sub-interface record material are scrapped in cancelling stocks.
It is put into after main line is assembled (Assy) in material, material state can be updated to binding state.
For cancelling stocks state or the material of state is scrapped, staff can also be scrapped sub-interface by cancelling stocks and cancel object
The cancelling stocks state of material scraps state, while can launch material to repair warehouse compartment and repair again.
In above-mentioned realization method, by the management and control flow of maintenance area of the above-mentioned material in module factory, realize
To material from storage to feeding binding, dismantling repair, again input binding and a series of life cycles such as scrap cancelling stocks
Line management-control method improves yield, while can also supervise manufacturer's maintenance product to reduce the cost that material is lost and wastes
Matter.
The setting of above-mentioned sub-interface is in a kind of realization method, in other realization methods, can also be arranged it is more or
Person less sub-interface realizes above-mentioned function, for example, in another implementation, the function that material receives sub-interface may be used also
Sub-interface and termination sub-interface are received to split, receives the information that sub-interface is used for typing damage material, termination sub-interface is used for
Typing does not damage the information of (including erroneous judgement) material.
In embodiments of the present invention, the server 100 is additionally operable to warehouse compartment information and status information according to the material,
Material information by the material includes in corresponding sub-interface.In this way so that the staff of each warehouse compartment
The material information that current warehouse compartment needs the material of management and control can be got, to be operated.For example, material receives sub-interface record
After entering material information of the material system damage judgement result for the material of system damage, the material information of the material is displayed on repair sub-interface
On.
In embodiments of the present invention, the material logistics system further includes M printing device, the M printing device quilt
It is arranged respectively at M repair warehouse compartment, M is positive integer.There is M repair warehouse compartment in module factory repair region, each repairs library
Position is responsible for by the Pit Crew of material manufacturer.The end of scan 200 is additionally operable to the new repair letter according to the material
Breath generates bar code；The printing device 300, the bar code for obtaining the generation of the end of scan 200, and print the item
Shape code, the bar code is for replacing original bar code on the material.
By giving repair warehouse compartment to configure printing device so that the replacement that bar code can be carried out according to repair message, to
Record the newest repair of material.And bar code uses unified coding rule, is checked convenient for end of scan and staff
Material information.
In embodiments of the present invention, the server 100 includes manufacturing execution system (Manufacturing
Execution System, MES), the MES is used to store display panel information in the module factory on main line, line side
Material information in storehouse and the material information in the maintenance area and warehouse compartment information；The server 100 is additionally operable to timing
It obtains in the display panel information in the module factory on main line, the material information in the storehouse of line side and the maintenance area
Material information and warehouse compartment information form interface data table, and the interface data table are stored the data to the server 100
In library.
The material logistics system is docked with existing MES, convenient for system interface exploitation (such as in .Net Framework frames
On the basis of developed with C# language), while using MES management material informations and warehouse compartment information, easy to use and operation.In addition, logical
It crosses timing crawl data and forms interface data table, ensure that data can be stored in database in time, realize the object of whole life cycle
Expect archival of information.
Specifically, server passes through timing routine, timing scan interface data table, by interface data table storage to institute
In the database for stating server 100, realize that data are timely updated and stored.
In addition, being additionally provided with multiple daemon software modules in server, multiple daemon software modules correspond to multiple aforementioned sons
Interface, the processing of the data for carrying out sub-interface typing.Such as including judgment module, scrap module and cancelling stocks module etc..
In embodiments of the present invention, the material logistics system further includes data platform 400, and data platform can be service
Device cluster or data center, for storing the data in module factory；The server is provided in the data platform 400
The link of 100 database；The data platform 400 is used for the number through the link of the database of the server 100
It is synchronized in the data platform 400 according to the data in library, and generates the historical information and current information of the material.
By storing material information to big data platform, the data in each stage of entire LCD processing procedures can be carried out
Summarize fusion to use.It realizes that data synchronize using DBLINK technologies, the synchronization of isomorphism data both may be implemented, can also realize isomery
Data synchronize.
In embodiments of the present invention, the data platform 400 is additionally operable to material information and warehouse compartment information according to storage, defeated
Go out to repair yield (ratio for repairing successful material quantity and the material total quantity repaired) report, input (enters maintenance area
Material) output (the usable material gone out from maintenance area) report and repeat repair (same material at least twice enter dimension
Repair region) report.Yield report, input and output report are repaired by output and repeats repair report so that staff is to working as
The repair of preceding material has visual understanding, and decision is analyzed and formulated for management and control person.
In embodiments of the present invention, the material logistics system further includes monitoring device 500, such as display screen；The prison
Equipment is controlled, for obtaining and showing the interface data table in the server.Material information is shown by monitoring device, is convenient for work
Make personnel and understands material situation.
Scheme provided by the present application can finally reach the requirement of fine-grained management, meet accuracy of information height, inquiry prison
Prosecutor is just, early warning mechanism is perfect, (material verification prevents material and display panel from mismatching), reduction are social in place for mistake proofing fool proof
The key indexes such as production cost, raising efficiency meet industry 4.0 and intelligence manufacture related request.
Fig. 4 is a kind of flow chart of material logistics method provided in an embodiment of the present invention, and referring to Fig. 4, the method is based on
System realization shown in FIG. 1, the method includes：
Step S11, the bar code on material is scanned, to obtain the material information of the material, and by the material information
It is sent to server.
Step S12, the warehouse compartment information of the material is received, and the warehouse compartment information is sent to server, so that described
Server receives and stores the material information and warehouse compartment information of the material, and the warehouse compartment information is the damage according to the material
The position for storing the material that situation is determined.
In an implementation of the embodiment of the present invention, the warehouse compartment information for receiving the material, including：
The material system damage for receiving the staff for receiving warehouse compartment with material judges the corresponding first warehouse compartment information of result, described the
One warehouse compartment information is the mark for repairing warehouse compartment or the mark of line side warehouse position；
Alternatively, receiving the second warehouse compartment information corresponding with repair result, the second warehouse compartment information is to sentence the mark of warehouse compartment again
Know；
Alternatively, receiving third warehouse compartment information corresponding with result is sentenced again, the third warehouse compartment information is to repair the mark of warehouse compartment
The mark of knowledge or line side warehouse position；
Believe alternatively, receiving the 4th warehouse compartment corresponding with the material system damage judgement result of staff of material reception warehouse compartment
Breath, or the 5th warehouse compartment information corresponding with repair result is received, the 4th warehouse compartment information is the mark of cancelling stocks warehouse compartment, described
5th warehouse compartment information is to scrap the mark of warehouse compartment.
In module factory, when there are need to send to maintenance area when problem to repair for the material in producing line.In material
When reaching maintenance area, material receives the staff of warehouse compartment by the bar code on end of scan scanning material, obtains material
Information is then stored in server.Meanwhile the staff of material reception warehouse compartment judges the damaged condition of material, to
Judgement result is damaged to material system；If material system damage judgement result is not damage, is launched again to line side warehouse position and used for main line；
If material system damage judgement result damages (material damage) for material, launches to cancelling stocks warehouse compartment and carry out cancelling stocks (namely return goods or replace)；
If material system damage judgement result is system damage (manufacture damage), launches to repair warehouse compartment and repair.Repair the work people of warehouse compartment
Member repairs material, and is confirmed whether to repair successfully after the completion of repair, obtains repair result；If it is dimension to repair result
Accomplish work((OK), then launches to sentencing warehouse compartment again and sentenced again；If repair result is to repair unsuccessful (NG), launch to scrapping
Warehouse compartment carries out scrapping processing.The staff for sentencing warehouse compartment again is sentenced again to receiving material, and is sentenced knot again after sentencing again
Fruit；If it is to repair successfully (OK) to sentence result again, is launched again to line side warehouse position and used for main line；It is if sentencing result again
Unsuccessful (NG) is repaired, then is launched again to repair warehouse compartment and is repaired.In above-mentioned maintenance process, each warehouse compartment can all record
The warehouse compartment information and status information (status information of each step record referring to be described above) of material, so that the material
Information in whole life cycle can be by under complete documentation.In addition, by the way that bar code is arranged on material so that pass through
End of scan or eye-observation, you can obtain material information.The material logistics are completed by manual operation end of scan, material
Information is stored on server and bar code simultaneously, and the staff of each warehouse compartment is facilitated to check, management and control process is laborsaving, and whole
The material information scanning bar code of initial input system obtains during a management and control, it is labor-saving simultaneously, evade work
Personnel keep accounts the risk of errors brought manually, it is not easy to malfunction.
The foregoing is merely a prefered embodiment of the invention, is not intended to limit the invention, all in the spirit and principles in the present invention
Within, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of material logistics system, which is characterized in that the material logistics system includes：Server and N number of end of scan, N
For positive integer；
The end of scan, for scanning the bar code on material, to obtain the material information of the material, and by the material
Information is sent to the server；
The end of scan, is additionally operable to receive the warehouse compartment information of the material, and the warehouse compartment information is sent to the server,
The warehouse compartment information is the position for storing the material determined according to the damaged condition of the material；
The server, the material information for receiving and storing the material and warehouse compartment information.
2. material logistics system according to claim 1, which is characterized in that the end of scan is additionally operable to described in reception
The status information is sent to the server by the status information of material, and the status information includes reception state or termination
State, the reception state indicate that the material comes into maintenance area, and the final state indicates that the material has repaired
It finishes and being capable of normal use；
The server, the status information for receiving and storing the material.
3. material logistics system according to claim 1 or 2, which is characterized in that N number of end of scan is arranged in
N number of warehouse compartment in module factory, N number of warehouse compartment include material receive warehouse compartment, repair warehouse compartment, sentence again warehouse compartment, line side warehouse position,
Scrap warehouse compartment and cancelling stocks warehouse compartment；
The server includes user interactive module；
The user interactive module, for providing a user interface, the user interface includes multiple sub-interfaces, institute
The different sub-interfaces in multiple sub-interfaces are stated to be used to use for the staff of different warehouse compartments.
4. material logistics system according to claim 3, which is characterized in that the multiple sub-interface includes：
Material receives sub-interface, the material system damage judgement result corresponding first for receiving the staff for receiving warehouse compartment with material
Warehouse compartment information, the first warehouse compartment information are the mark for repairing warehouse compartment or the mark of line side warehouse position；
Sub-interface is repaired, for receiving the second warehouse compartment information corresponding with result is repaired, the second warehouse compartment information is to sentence library again
The mark of position；
Main line binds sub-interface, and for receiving third warehouse compartment information corresponding with result is sentenced again, the third warehouse compartment information is dimension
Repair the mark of warehouse compartment or the mark of line side warehouse position；
Sub-interface is scrapped in cancelling stocks, and the material system damage for receiving the staff for receiving warehouse compartment with the material judges that result is corresponding
4th warehouse compartment information, or the 5th warehouse compartment information corresponding with repair result is received, the 4th warehouse compartment information is cancelling stocks warehouse compartment
Mark, the 5th warehouse compartment information is to scrap the mark of warehouse compartment.
5. material logistics system according to claim 3, which is characterized in that the material logistics system further includes M and beats
Printing apparatus, the M printing device are arranged, respectively M repair warehouse compartment, and M is positive integer；
The end of scan is additionally operable to generate bar code according to the new repair message of the material；
The printing device, the bar code generated for obtaining the end of scan, and the bar code is printed, the bar code
For replacing original bar code on the material.
6. material logistics system according to claim 3, which is characterized in that the server includes manufacturing execution system,
The manufacturing execution system is for storing the display panel information in the module factory on main line, the material information in the storehouse of line side
And the material information in the maintenance area and warehouse compartment information；
The server is additionally operable in module factory described in timing acquisition the display panel information on main line, the material in the storehouse of line side
Information and the material information in the maintenance area and warehouse compartment information form interface data table, and by the interface data table
In the database for storing the server.
7. material logistics system according to claim 6, which is characterized in that the material logistics system further includes that data are flat
Platform；The link of the database of the server is provided in the data platform；
The data platform is used to that the data in the database to be synchronized to institute by the link of the database of the server
It states in data platform, and generates the historical information and current information of the material.
8. material logistics system according to claim 1 or 2, which is characterized in that the material information include material model,
Company-information and repair message.
9. a kind of material logistics method, which is characterized in that it is real that the method is based on material logistics system described in claim 1
It is existing, the method includes：
The bar code on material is scanned, to obtain the material information of the material, and the material information is sent to server；
The warehouse compartment information of the material is received, and the warehouse compartment information is sent to server, so that the server receives simultaneously
The material information and warehouse compartment information of the material are stored, the warehouse compartment information is to be determined according to the damaged condition of the material
Position for storing the material.
10. according to the method described in claim 9, it is characterized in that, the warehouse compartment information for receiving the material, including：
Receive the first warehouse compartment information corresponding with the material system damage judgement result of staff of material reception warehouse compartment, first library
Position information is the mark for repairing warehouse compartment or the mark of line side warehouse position；
Alternatively, receiving the second warehouse compartment information corresponding with repair result, the second warehouse compartment information is to sentence the mark of warehouse compartment again；
Alternatively, receive corresponding with result is sentenced again third warehouse compartment information, the third warehouse compartment information be repair warehouse compartment mark or
The mark of person's line side warehouse position；
Alternatively, the 4th warehouse compartment information corresponding with the material system damage judgement result of staff of material reception warehouse compartment is received,
Or receive with the corresponding 5th warehouse compartment information of repair result, the 4th warehouse compartment information for cancelling stocks warehouse compartment mark, described the
Five warehouse compartment information are to scrap the mark of warehouse compartment.
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| CN201810193902.XA CN108416404A (en) | 2018-03-09 | 2018-03-09 | Material logistics system and method |
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|---|---|---|---|
| CN201810193902.XA CN108416404A (en) | 2018-03-09 | 2018-03-09 | Material logistics system and method |
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