CN108406977B - Special-shaped wire sawing and milling integrated machine - Google Patents
Special-shaped wire sawing and milling integrated machine Download PDFInfo
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- CN108406977B CN108406977B CN201810445243.4A CN201810445243A CN108406977B CN 108406977 B CN108406977 B CN 108406977B CN 201810445243 A CN201810445243 A CN 201810445243A CN 108406977 B CN108406977 B CN 108406977B
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- 238000003801 milling Methods 0.000 title claims abstract description 238
- 238000003825 pressing Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 5
- 238000005452 bending Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 239000002023 wood Substances 0.000 abstract description 10
- 239000000428 dust Substances 0.000 description 14
- 238000005520 cutting process Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000036626 alertness Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/04—Multi-purpose machines; Universal machines; Equipment therefor with a plurality of working spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/003—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor copy milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The invention discloses a special-shaped curved wire sawing and milling integrated machine which comprises a rack, a workbench, a limiting frame, a sawing and milling mechanism and a milling mechanism, wherein the rack is provided with a guide rail; frame top both sides are equipped with guide rail I, and I top of guide rail is equipped with the workstation, frame one side is equipped with spacing, and spacing one side is equipped with saws and mills the mechanism, saws and mills mechanism one side and be equipped with and mill the mechanism, the frame opposite side is equipped with a supporting bench, and a supporting bench's one end is equipped with the control cabinet, is equipped with control button on the control cabinet. The wood product is sawed and milled by the sawing and milling cutter I and the sawing and milling cutter II which are arranged oppositely, so that the wood product is sawed and milled, the production cost is low, and the working efficiency is improved; the sawing and milling mechanism and the milling mechanism can adjust the distance from the worktable to saw, mill or mill, secondary clamping is not needed, and the yield and the quality of wood products are improved.
Description
Technical Field
The invention belongs to the technical field of wood machinery, and particularly relates to a special-shaped curved line sawing and milling integrated machine.
Background
At present, in the process of manufacturing the wooden products, the bent lines, the sawing of the wooden products and the multiple milling of the wooden products are time-consuming and labor-consuming, and in the milling process, workers hold the wooden products by hands, so that the technical requirements on the operators are high, the alertness is high, the cutter bouncing in the milling process is prevented, and huge potential safety hazards are caused to the body safety of the workers;
through the retrieval, application number 201510615136.8's a novel high-efficient environmental protection electron profile modeling saw mills machine mainly includes workstation, pressure plate mechanism, saw cuts the mechanism, mills the mechanism, and wherein saw cuts the mechanism and includes U type support, saw blade wheel, saw blade, guide block, fixing base, pivot, supporting seat, U type support bottom is equipped with the pivot, the pivot axle head is equipped with the gear, motor shaft end gear and pivot axle head gear intermeshing, and saw blade up-and-down motion cuts the woodwork, and U type frame drives the saw blade through gear engagement and swings, realizes the curvilinear cut to the woodwork, easily appears following problem in the use: 1) The angle between the wave crest a and the wave trough b of the bent line or the wooden product is greatly changed, the U-shaped support drives the saw blade to longitudinally saw, the swing amplitude of the U-shaped support is large, the saw blade is subjected to lateral extrusion force of the bent line or the wooden product on the saw blade while moving up and down, the saw blade is easy to break when being subjected to overlarge stress, the production cost is increased and the working efficiency is seriously reduced when the saw blade is frequently replaced; 2) Because there is the step curved surface when curved line adds man-hour, the saw blade can only be to the curved line of formation of the cutting of carrying on the longitudinal curve of woodwork, to the step face of curved line, need carry out the secondary clamping to curved line, secondary clamping location is inaccurate on the one hand, and on the other hand secondary clamping is to the curved line after the cutting, and curved line clamping force is not enough, has caused milling cutter to mill the in-process bullet sword easily to woodwork yield and quality have been reduced.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the special-shaped curved line sawing and milling integrated machine, wherein a wooden product is sawed and milled by the sawing and milling cutter I and the sawing and milling cutter II which are arranged in opposite directions, so that the production cost is low and the working efficiency is improved when the wooden product is sawed and milled; the sawing and milling mechanism and the milling mechanism can adjust the distance from the worktable to saw, mill or mill, secondary clamping is not needed, and the yield and the quality of wood products are improved.
In order to achieve the purpose, the invention adopts the technical scheme that:
a special-shaped curved wire sawing and milling integrated machine comprises a rack, a workbench, a limiting frame, a sawing and milling mechanism and a milling mechanism; the automatic air pressure adjusting device is characterized in that guide rails I are arranged on two sides of the top of the rack, a workbench is arranged above the guide rails I, a limiting frame is arranged on one side of the rack, a sawing and milling mechanism is arranged on one side of the limiting frame, a milling mechanism is arranged on one side of the sawing and milling mechanism, a supporting table is arranged on the other side of the rack, a control console is arranged at one end of the supporting table, a control button is arranged on the control console, an air bottle is arranged at one end of the rack, the air bottle is used for providing air pressure for an air cylinder I, an air cylinder II, an air cylinder III and an air cylinder IV, and the limiting frame, the sawing and milling mechanism and the milling mechanism are located on the same side of the rack.
The workbench comprises a vertical plate, a top plate, air cylinders I, a bottom plate, a pressing plate, a profiling template, sliders I, a supporting plate, a motor I and gears, wherein the vertical plate is arranged at two ends of the bottom plate, the top plate is arranged at the upper end of the vertical plate, the top plate is connected with the two vertical plates, a plurality of air cylinders I are arranged at the lower end of the top plate, the air cylinders I are used for fixing a wooden product on the bottom plate and preventing the wooden product from displacing during working, the pressing plate is arranged at one side of the bottom plate, the profiling template is arranged below the pressing plate, the profiling template is clamped in the vertical plates at two ends of the bottom plate, the pressing plate fixes the profiling template on the bottom plate, the sliders I are arranged at two sides below the bottom plate and are arranged above the guide rails I, the sliders I are used for driving the workbench to move along the guide rails I, and one side of the vertical plate at one end of the bottom plate is provided with a drag chain I, I one end of tow chain is fixed on the riser, and I other end of tow chain is fixed in the frame, and the electric wire in the frame is connected with the workstation through tow chain I, and tow chain I can remove along with the workstation removes to the electric wire that drives in the tow chain I removes, bottom plate below one side is equipped with the backup pad, is equipped with motor I in the backup pad, and I tip of motor is equipped with the gear, and the inside one side of frame is equipped with the rack, thereby the motor drives gear and rack and meshes and drive the workstation and remove along guide rail I, rack both ends below is equipped with photoelectric sensor, and photoelectric sensor sets up on the frame inside wall, and photoelectric sensor and backup pad are on same water flat line, and photoelectric sensor is used for the distance of response workstation, the inside center of frame is equipped with a plurality of small openings, and the small opening is used for discharging the saw-dust.
Spacing includes support frame, sliding seat, connecting plate, limiting plate, and the support frame sets up in one side of frame, and the support frame top is equipped with the sliding seat, and the sliding seat top is equipped with the limiting plate, is connected through the connecting plate between limiting plate and the sliding seat, and the sliding seat drives the limiting plate and moves on the support frame to control copying template extension length.
The sawing and milling mechanism comprises a sawing and milling base, a guide rail II, a slide block II, a drag chain II, a cutter frame I, an extension frame, a cylinder II, a movable plate, a motor II, a sawing and milling cutter I, an installation table, a guiding rule I, a motor III, a sawing and milling cutter II, a connecting block I, a cylinder III, an extension plate, a guide rail III and a slide block III, wherein the guide rail II is arranged on two sides above the sawing and milling base, the cutter frame I is arranged above the guide rail II, the slide block II is arranged on two sides below the cutter frame I, the slide block II is arranged on the guide rail II, the extension frame is arranged in the middle of the cutter frame I, the installation table is arranged at the end part of the extension frame, the guiding rule I is arranged on the installation table, the guiding rule I is in a round cake shape and can rotate along a profiling template, the movable plate is arranged on one side above the cutter frame I, the outer side of the movable plate is provided with the motor II, the sawing and milling cutter I is arranged on an output shaft of the motor II, the extension plate and milling cutter I are arranged on the inner side of the movable plate, the slide block III is arranged on two sides inside the movable plate, guide rails III are arranged on two sides inside the upper portion of the tool rest I, the slide block III is installed in the guide rails III, a cylinder II is arranged on the top of the tool rest I, the cylinder II is connected with the extending plate and drives the sawing and milling tool I to move up and down, replacement and adjustment of the sawing and milling tool I and the distance from the sawing and milling tool II are facilitated, the sawing and milling tool II is arranged below the sawing and milling tool I, a gap exists between the sawing and milling tool I and the sawing and milling tool II, a motor III is arranged below the sawing and milling tool II and fixed below the tool rest I, a connecting block I is arranged at the bottom of the tool rest I, a cylinder III is arranged on one side of the connecting block I, the cylinder III is arranged in the inner portion of one side of the machine frame and connected with the connecting block I to drive the tool rest I to move on the sawing and milling base, a drag chain II is arranged on one side of the sawing and milling base, and the other end of the drag chain II is fixed on one side of the machine frame, through sawing and milling I and II, the wooden products are sawed and milled, and the wooden products are sawed and milled by the sawing and milling I and II in opposite directions, so that the production cost is reduced, and the working efficiency is improved.
Milling machine constructs including milling base, guide rail IV, slider IV, cylinder IV, toolframe II, motor V, milling cutter, connecting block II, guiding rule II, mill base top both sides and be equipped with guide rail IV, guide rail IV top is equipped with toolframe II, and II below both sides of toolframe are equipped with slider IV, and slider IV sets up on guide rail IV, and II one side of toolframe are equipped with motor V, and motor V top is equipped with guiding rule II, guiding rule II is the cake form to can rotate along the profile modeling template, motor V output shaft passes guiding rule II and is equipped with milling cutter, II bottoms of toolframe are equipped with connecting block II, and II one side of connecting block are equipped with cylinder IV, and cylinder IV sets up in frame one side inside, and cylinder IV links to each other with connecting block II and drives toolframe II and move on milling machine, and saw mills the mechanism, mills the mechanism and can adjust the distance with the workstation and saw mill or mill the processing, need not carry out the secondary clamping, has improved woodwork and yield and quality.
Preferably, the vertical plates are arranged on two sides above the top plate, and an accommodating cavity is formed among the vertical plates, the top plate and the vertical plates, so that common tools can be placed conveniently.
Preferably, the riser both sides are equipped with the brush, and the workstation is when the motion, and the saw-dust clean up on with guide rail I is prevented that the saw-dust from entering into in guide rail I and the slider I by the brush.
Preferably, rack one side is equipped with the rigidity spacing, and the rigidity spacing sets up in the frame, and is concrete, and the rigidity spacing is spacing bolt, and spacing bolt is used for restricting the workstation motion, prevents that the workstation from breaking away from guide rail I because of photoelectric sensor can't normally work often.
Preferably, a plurality of guide templates are arranged on the bottom plate, so that the wooden products can be produced in a modularized mode conveniently.
Preferably, be equipped with on toolframe II and collect the cover, collect the cover and pass through pipe connection centrifugal fan, the high-speed rotation of milling cutter mills the woodwork, and the cutting saw-dust of production is scattered everywhere, will collect the cutting saw-dust discharge that the cover was collected through centrifugal fan, has improved workman's operational environment, has reduced the pollution of cutting saw-dust to operational environment.
Compared with the prior art, the invention has the beneficial effects that:
1) The profiling sawing and milling machining and the numerical control sawing and milling machining can be carried out, the wood products are sawn and milled through the sawing and milling cutter I and the sawing and milling cutter II, the sawing and milling cutter I and the sawing and milling cutter II are arranged in opposite directions, the wood products are sawn and milled, the production cost is low, and the working efficiency is improved; the sawing and milling mechanism and the milling mechanism can adjust the distance between the sawing and milling mechanism and the workbench to perform sawing and milling or milling processing without secondary clamping, so that the yield and the quality of wood products are improved;
2) Vertical plates are arranged on two sides above the top plate, and an accommodating cavity is formed among the vertical plates, the top plate and the vertical plates, so that common tools can be placed conveniently;
3) The two sides of the vertical plate are provided with the hairbrushes, and when the workbench moves, the hairbrushes clean sawdust on the guide rail I and prevent the sawdust from entering the guide rail I and the sliding block I;
4) One side of the rack is provided with a rigid limit, the rigid limit is arranged on the rack, specifically, the rigid limit is a limit bolt, and the limit bolt is used for limiting the movement of the workbench and preventing the workbench from being separated from the guide rail I when the photoelectric sensor cannot normally work;
5) The bottom plate is provided with a plurality of guide templates, so that the modularized production of the wooden products is facilitated;
6) Be equipped with on tool rest II and collect the cover, collect the cover and pass through pipe connection centrifugal fan, mill the high-speed rotation of cutter and mill woodwork, the cutting saw-dust of production is wafted everywhere, will collect the cutting saw-dust discharge that the cover was collected through centrifugal fan, has improved workman's operational environment, has reduced the pollution of cutting saw-dust to operational environment.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment 1 of the special-shaped wire sawing and milling integrated machine of the invention;
FIG. 2 is a schematic structural diagram of the other side of an embodiment 1 of the special-shaped wire bending, sawing and milling integrated machine;
FIG. 3 is a schematic structural view of a workbench in an embodiment 1 of the special-shaped wire sawing and milling integrated machine of the invention;
FIG. 4 is an enlarged view of a part A in the embodiment 1 of the special-shaped wire bending, sawing and milling integrated machine of the invention;
FIG. 5 is a schematic structural view of a limiting frame in an embodiment 1 of the special-shaped wire sawing and milling integrated machine of the invention;
FIG. 6 is a schematic structural diagram of a sawing and milling mechanism in embodiment 1 of the special-shaped curved wire sawing and milling integrated machine of the invention;
FIG. 7 is a schematic view of the internal structure of a sawing and milling mechanism tool rest in embodiment 1 of the special-shaped curved wire sawing and milling integrated machine of the invention;
FIG. 8 is a schematic structural view of a milling mechanism in an embodiment 1 of the special-shaped wire sawing and milling integrated machine of the invention;
FIG. 9 is a schematic structural diagram of a sawing and milling mechanism in embodiment 2 of the special-shaped curved wire sawing and milling integrated machine of the invention;
FIG. 10 is a schematic structural view of a milling mechanism in an embodiment 2 of the special-shaped wire sawing and milling integrated machine of the invention;
FIG. 11 is a schematic illustration of a wood product bend line trajectory;
in the figure: 1-a machine frame, 2-a supporting table, 3-a control table, 31-a control button, 4-a working table, 401-a vertical plate, 402-a top plate, 403-a cylinder I, 404-a bottom plate, 405-a guide template, 406-a pressing plate, 407-a profiling template, 408-a sliding block I, 409-a supporting plate, 410-a motor I, 411-a gear, 412-a vertical plate, 413-a containing cavity, 414-a hair brush, 5-a limiting frame, 501-a supporting frame, 502-a movable seat, 503-a connecting plate, 504-a limiting plate, 6-a sawing and milling mechanism, 601-a sawing and milling base, 602-a guide rail II, 603-a sliding block II, 604-a drag chain II, 605-a cutter frame I, 606-an extending frame, 607-a cylinder II, 608-a moving plate, 609-motor II, 610-sawing and milling cutter I, 611-mounting table, 612-guiding rule I, 613-motor III, 614-sawing and milling cutter II, 615-connecting block I, 616-cylinder III, 617-extending plate, 618-guide rail III, 619-sliding block III, 620-nut I, 621-lead screw I, 622-motor IV, 7-milling mechanism, 701-milling base, 702-guide rail IV, 703-sliding block IV, 704-cylinder IV, 705-cutter frame II, 706-motor V, 707-milling cutter, 708-connecting block II, 709-motor VI, 710-nut II, 711-lead screw II, 712-collecting cover, 713-guiding rule II, 8-guide rail I, 9-rigidity limit, 10-rack, 11-photoelectric sensor, 12-drag chain I, 13-gas cylinder, 14-leak hole, a-wave crest and b-wave trough.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further described in detail with reference to fig. 1 to 11.
Example 1
As shown in fig. 1-8 and 11, a special-shaped curved wire sawing and milling integrated machine comprises a frame 1, a workbench 4, a limiting frame 5, a sawing and milling mechanism 6 and a milling mechanism 7; 1 top both sides of frame are equipped with guide rail I8, and I8 tops of guide rail are equipped with workstation 4, 1 one side of frame is equipped with spacing 5, and 5 one side of spacing is equipped with saws and mills mechanism 6, saws and mills 6 one side of mechanism and be equipped with and mill mechanism 7, 1 opposite side of frame is equipped with brace table 2, and the one end of brace table 2 is equipped with control cabinet 3, is equipped with control button 31 on the control cabinet 3, and the one end of frame 1 is equipped with gas cylinder 13, and gas cylinder 13 is used for providing atmospheric pressure for cylinder I403, cylinder II 607, cylinder III 616, cylinder IV 704, spacing 5, saw mill mechanism 6, mill mechanism 7 and lie in same one side of frame 1.
The workbench 4 comprises vertical plates 401, a top plate 402, air cylinders I403, a bottom plate 404, a pressing plate 406, a profiling template 407, a sliding block I408, a supporting plate 409, a motor I410 and a gear 411, wherein the vertical plates 401 are arranged at two ends of the bottom plate 404, the top plate 402 is arranged at the upper ends of the vertical plates 401, the top plate 402 is connected with the two vertical plates 401, the air cylinders I403 are arranged at the lower end of the top plate 402, the air cylinders I403 are used for fixing wooden products on the bottom plate 404 and preventing the wooden products from displacement during working, the pressing plate 406 is arranged at one side of the bottom plate 404, the profiling template 407 is arranged below the pressing plate 406, the profiling template 407 is clamped in the vertical plates 401 at two ends of the bottom plate 404, the pressing plate 406 fixes the profiling template 407 on the bottom plate 404, the sliding blocks I408 are arranged at two sides below the bottom plate 404, the sliding blocks I408 are arranged above a guide rail I8, and the sliding blocks I408 are fixed on the bottom plate 404 through bolts, the slider I408 is used for driving the workbench 4 to move along a guide rail I8, one side of a vertical plate 401 at one end of the bottom plate 404 is provided with a drag chain I12, one end of the drag chain I12 is fixed on the vertical plate 401, the other end of the drag chain I12 is fixed in the frame 1, an electric wire in the frame 1 is connected with the workbench 4 through the drag chain I12, the drag chain I12 can move along with the movement of the workbench 4 and drive the electric wire in the drag chain I12 to move, one side below the bottom plate 404 is provided with a support plate 409, the support plate 409 is provided with a motor I410, the end part of the motor I410 is provided with a gear 411, one side inside the frame 1 is provided with a rack 10, the motor I410 drives the gear 411 to be meshed with the rack 10 so as to drive the workbench 4 to move along the guide rail I10, photoelectric sensors 11 are arranged below two ends of the rack 10, the photoelectric sensors 11 are arranged on the inner side wall of the frame 1, the photoelectric sensors 11 and the support plate 409 are on the same horizontal line, the photoelectric sensor 11 is a conventional photoelectric eye sensor, for example, a schke model CDD-40N photoelectric eye sensor, the photoelectric sensor 11 is used for sensing the distance of the worktable 4, the center of the inside of the frame 1 is provided with a plurality of leakage holes 14, and the leakage holes 14 are used for discharging wood chips.
The limiting frame 5 comprises a supporting frame 501, a movable seat 502, a connecting plate 503 and a limiting plate 504, the supporting frame 501 is arranged on one side of the rack 1, the movable seat 502 is arranged above the supporting frame 501, the limiting plate 504 is arranged above the movable seat 502, the limiting plate 504 is connected with the movable seat 502 through the connecting plate 503, and the movable seat 502 drives the limiting plate 504 to move on the supporting frame 501 so as to control the extending length of the profiling template 407;
the processing mode of the sawing and milling mechanism adopts profile modeling sawing and milling, the sawing and milling mechanism 6 comprises a sawing and milling base 601, a guide rail II 602, a sliding block II 603, a drag chain II 604, a cutter frame I605, an extension frame 606, a cylinder II 607, a moving plate 608, a motor II 609, a sawing and milling cutter I610, a mounting table 611, a guiding rule I612, a motor III 613, a sawing and milling cutter II 614, a connecting block I615, a cylinder III 616, an extension plate 617, a guide rail III 618 and a sliding block III 619, the guide rail II 602 is arranged on two sides above the sawing and milling base 601, the cutter frame I605 is arranged above the guide rail II 602, the sliding blocks II 603 are arranged on two sides below the cutter frame I605, the sliding blocks II 603 are arranged on the guide rail II 602, the extension frame I606 is arranged in the middle of the cutter frame I, the mounting table 611 is provided with the guiding rule I612, the guiding rule I612 is in a round cake shape and can rotate along the profile modeling template 407, a moving plate 608 is arranged on one side above a tool rest I605, a motor II 609 is arranged on the outer side of the moving plate 608, a sawing and milling tool I610 is arranged on an output shaft of the motor II 609, an extending plate 617 and a sliding block III 619 are arranged on the inner side of the moving plate 608, the sliding block III 619 is arranged on two sides of the inner side of the moving plate 608, a guide rail III 618 is arranged on two sides of the inner side of the upper portion of the tool rest I605, the sliding block III 619 is installed in the guide rail III 618, a cylinder II 607 is arranged on the top of the tool rest I605, the cylinder II 607 is connected with the extending plate 617 and drives the sawing and milling tool I610 to move up and down, the replacement and the adjustment of the sawing and milling tool I610 are convenient, the sawing and milling tool II 614 is arranged below the sawing and milling tool I610, a gap exists between the sawing and milling tool I610 and the sawing and milling tool II 614, a motor III 613 is arranged below the sawing and milling tool II 614, the motor III 613 is fixed below the tool rest I605, a connecting block I615 is arranged at the bottom of the tool rest I605, a cylinder III 616 is arranged on one side of a connecting block I615, the cylinder III 616 is arranged in the inner part of one side of the rack 1, the cylinder III 616 is connected with the connecting block I615 to drive the cutter frame I605 to move on the sawing and milling base 601, a drag chain II 604 is arranged on one side of the sawing and milling base 601, one end of the drag chain II 604 is fixed on the sawing and milling base 601, and the other end of the drag chain II 604 is fixed on one side of the rack 1;
woodwork is adding man-hour through saw milling machine 6, cylinder III 616 drives I605 of tool rest through connecting block I615 and is in taut state, make guiding ruler I612 on the mount table 611 and the laminating of profiling template 407 lateral wall on the workstation 4, guiding ruler I612 and profiling template 407 rigid contact, I410 drive gear 411 and the meshing of rack 10 make workstation 4 remove on 8I of guide rail, saw milling cutter I610 and saw milling cutter II 614 arrange in opposite directions and vertically carry out the profile modeling saw mill to woodwork, profile modeling saw mills process stability good, long service life, the production cost is reduced, and the work efficiency is improved.
The milling mechanism 7 comprises a milling base 701, a guide rail IV 702, a sliding block IV 703, an air cylinder IV 704, a cutter frame II 705, a motor V706, a milling cutter 707, a connecting block II 708 and a guiding rule II 713, wherein the guide rail IV 702 is arranged on two sides above the milling base 701, the cutter frame II 705 is arranged above the guide rail IV 702, the sliding block IV 703 is arranged on two sides below the cutter frame II 705, the sliding block IV 703 is arranged on the guide rail IV 702, the motor V706 is arranged on one side of the cutter frame II 705, the guiding rule II 713 is arranged above the motor V706, the guiding rule II 713 is in a circular cake shape and can rotate along the profiling template 407, an output shaft of the motor V706 penetrates through the guiding rule II 713 and is provided with the milling cutter 707, the connecting block II 708 II is arranged at the bottom of the cutter frame II 705, the air cylinder IV 704 is arranged on one side of the connecting block II 708, the air cylinder IV 704 is arranged in the inner portion of the rack 1, and the air cylinder IV 704 is connected with the connecting block II 708 to drive the milling cutter frame II 705 to move on the base 701;
woodwork is being add man-hour through milling mechanism 7, IV 704 of cylinder drives the cutter frame II 705 through connecting block II 708 and is in taut state, make II 713 of guiding rule on the motor V706 and the profiling template 407 lateral wall laminating on the workstation 4, II 713 of guiding rule and profiling template 407 rigid contact, I410 of motor drives gear 411 and the meshing of rack 10 makes workstation 4 remove on guide rail I8, milling cutter 707 carries out the profile modeling to woodwork one side and mills, saw mills mechanism 6, milling mechanism 7 can adjust and carry out saw mill or milling with workstation 5's distance, need not carry out the secondary clamping, the yield is improved woodwork and quality.
The riser 401 both sides are equipped with brush 414, and workstation 4 is when the motion, and brush 414 prevents that the saw-dust from entering into in guide rail I8 and the slider I408 with the saw-dust clean up on the I8 of guide rail.
The bottom plate 404 is provided with a plurality of guide templates 405, so that the wooden products can be produced in a modularized mode.
Be equipped with on toolframe II 705 and collect cover 712, collect cover 712 and pass through pipe connection centrifugal fan, milling cutter 707 high-speed rotation mills woodwork, and the cutting saw-dust that produces is scattered everywhere, will collect the cutting saw-dust discharge that cover 712 collected through centrifugal fan, has improved workman's operational environment, has reduced the pollution of cutting saw-dust to operational environment.
Example 2
As shown in fig. 9-11, different from embodiment 1, in embodiment 1, the sawing and milling mechanism 6 and the milling mechanism 7 are used for sawing, milling and milling by profiling, and it is necessary to accurately control the radian of the curved line by using the profiling template in cooperation with the guiding rule i 612 and the guiding rule ii 713, while in embodiment 2, the sawing and milling mechanism 6 and the milling mechanism 7 are used for sawing, milling and milling by numerical control programming, and it is not necessary to use the profiling template 407 in cooperation with the guiding rule i 612 and the guiding rule ii 713, but only the radian of the curved line is accurately controlled by numerical control programming.
The processing mode of the sawing and milling mechanism adopts numerical control sawing and milling, the sawing and milling mechanism 6 comprises a sawing and milling base 601, a guide rail II 602, a sliding block II 603, a drag chain II 604, a cutter frame I605, an extending frame 606, a cylinder II 607, a moving plate 608, a motor II 609, a sawing and milling cutter I610, a mounting table 611, a motor III 613, a sawing and milling cutter II 614, an extending plate 617, a guide rail III 618, a sliding block III 619, a nut I620, a lead screw I621, a motor IV 622, the guide rail II 602 is arranged on two sides above the sawing and milling base 601, the cutter frame I605 is arranged above the guide rail II 602, the sliding blocks II 603 are arranged on two sides below the cutter frame I605, the sliding blocks II 603 are arranged on the guide rail II 602, the extending frame 606 is arranged in the middle of the cutter frame I605, the mounting table 611 is arranged at the end part of the extending frame 606, the moving plate 608 is arranged on one side above the cutter frame I605, the moving plate 608 is arranged on the outer side of the moving plate 608, the motor II 609 is arranged on the outer side of the moving plate, the output shaft of the motor II 609, the inner side of the moving plate 608 is provided with an extending plate 617 and a sliding block III 619, the sliding block III 619 is arranged on two sides of the inner portion of the moving plate 608, two sides of the inner portion of the tool rest I605 are provided with a guide rail III 618, the sliding block III 619 is installed in the guide rail III 618, the top of the tool rest I605 is provided with a cylinder II 607, the cylinder II 607 is connected with the extending plate 617 and drives the sawing and milling tool I610 to move up and down, so that the sawing and milling tool I610 can be replaced and the distance between the sawing and milling tool II 614 can be adjusted conveniently, the sawing and milling tool II 614 is arranged below the sawing and milling tool I610, a gap is reserved between the sawing and milling tool I610 and the sawing and milling tool II 614, a motor III 613 is arranged below the tool rest I605, a plurality of nuts I620 and a lead screw I621 are arranged below the tool rest I605, the nut I620 is fixed at the bottom of the tool rest I621, the lead screw I622 penetrates through the nut I620 and extends to the outer side of the sawing and milling base 601 and is connected with a motor IV, the motor IV 622 is arranged on one side of the sawing and milling base 601 and fixed on the sawing and milling base 601, the motor IV 622 drives a screw I621 to rotate through rotation, so that a tool rest I605 is driven to move on the sawing and milling base 601, one side of the sawing and milling base 601 is provided with a drag chain II 604, one end of the drag chain II 604 is fixed on the sawing and milling base 601, and the other end of the drag chain II 604 is fixed on one side of the rack 1;
woodwork is adding man-hour through saw milling machine structure 6, carry out numerical control coordinate displacement programming according to the orbit of curved lines, drive lead screw I621 through motor IV 622 and make cutter frame I605 realize the orbit removal on II 602 of guide rail, I410 of motor drives gear 411 and rack 10 meshing and makes workstation 4 remove on 8I of guide rail, saw milling cutter I610 and saw milling cutter II 614 arrange in opposite directions and vertically carry out the numerical control saw milling to woodwork, the low price has produced cost, work efficiency is improved.
The milling mechanism is processed by numerical control milling, the milling mechanism 7 comprises a milling base 701, a guide rail IV 702, a sliding block IV 703, a tool rest II 705, a motor V706, a milling cutter 707, a motor VI 709, a nut II 710 and a lead screw II 711, the guide rail IV 702 is arranged on two sides above the milling base 701, the tool rest II 705 is arranged above the guide rail IV 702, the sliding block IV 703 is arranged on two sides below the tool rest II 705, the sliding block IV 703 is arranged on the guide rail IV 702, the motor V706 is arranged on one side of the tool rest II 705, the milling cutter 707 is arranged on an output shaft of the motor V706, the nut II 710 and the lead screw II 711 are arranged below the tool rest II 705, the nut II 710 is fixed at the bottom of the tool rest II 705, the lead screw II 711 is extended to the outer side of the milling base 701 through the nut II 710 and connected with the motor VI 709, the motor VI 709 is arranged on one side of the milling base 701 and fixed on the milling base 701, and the lead screw II 711 is driven to rotate by rotation, so as to drive the tool rest II to move on the milling base 701;
woodwork is when adding man-hour through saw milling mechanism 7, carry out numerical control coordinate displacement programming according to the orbit of curved lines, drive II 711 of lead screw through motor VI 709 and make cutter frame II 705 realize the orbit removal on guide rail IV 702, I410 of motor drives gear 411 and rack 10 meshing makes workstation 4 remove on 8I of guide rail, milling cutter 707 carries out numerical control to woodwork one side and mills, saw milling mechanism 6, milling mechanism 7 can adjust the distance with workstation 5 and saw mill or milling process, need not carry out the secondary clamping, woodwork yield and quality have been improved.
The utility model provides a heterotypic curved wire saw mills all-in-one, the working process as follows: put into the workstation with woodwork, cylinder I compresses tightly the woodwork, I drive gear and rack toothing of motor makes the workstation reciprocating motion on guide rail I, the woodwork at first moves to milling machine and constructs, carry out the camber line to woodwork one side and mill, the user mills the cutter shape through setting up the difference, process out the cambered surface camber line of difference, the camber line mills the completion back, the woodwork moves to sawing machine afterwards and constructs, vertically carry out the camber line to the opposite side of woodwork and saw and mill, saw mill cutter I and saw the distance between the cutter II through the adjustment, and set up different saw milling cutter I, saw the shape of milling cutter II, make the vertical step curved surface or the facade that forms of the opposite side of woodwork, the woodwork is cut off by saw milling cutter I and saw milling cutter II when sawing and milling the completion, the arc and the step curved surface of the line are once only processed, the woodwork gets into next circulation process.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.
Claims (8)
1. A special-shaped curved wire sawing and milling integrated machine comprises a rack, a workbench, a limiting frame, a sawing and milling mechanism and a milling mechanism; the automatic sawing and milling machine is characterized in that guide rails I are arranged on two sides above the rack, a workbench is arranged above the guide rails I, a limiting frame is arranged on one side of the rack, a sawing and milling mechanism is arranged on one side of the limiting frame, a milling mechanism is arranged on one side of the sawing and milling mechanism, a supporting table is arranged on the other side of the rack, a control table is arranged at one end of the supporting table, a control button is arranged on the control table, and the limiting frame, the sawing and milling mechanism and the milling mechanism are located on the same side of the rack;
the workbench comprises a vertical plate, a top plate, air cylinders I, a bottom plate, a pressing plate, a profiling template, a sliding block I, a supporting plate, a motor I and a gear, wherein the vertical plate is arranged at two ends of the bottom plate, the top plate is arranged at the upper end of the vertical plate, the top plate is connected with the two vertical plates, the plurality of air cylinders I are arranged at the lower end of the top plate, the pressing plate is arranged on one side of the bottom plate, the profiling template is arranged below the pressing plate, the sliding block I is arranged on two sides below the bottom plate, the sliding block I is arranged above a guide rail I and fixed on the bottom plate through bolts, a drag chain I is arranged on one side of the vertical plate at one end of the bottom plate, one end of the drag chain I is fixed on the vertical plate, the other end of the drag chain I is fixed in a rack, the supporting plate is arranged on the supporting plate, the gear is arranged at the end part of the motor I, a rack is arranged on one side inside, photoelectric sensors are arranged below two ends of the rack and arranged on the inner side wall of the rack, and a plurality of leak holes are arranged at the center inside the rack;
the processing mode of the sawing and milling mechanism adopts numerical control sawing and milling, the sawing and milling mechanism comprises a sawing and milling base, a guide rail II, a slide block II, a drag chain II, a tool rest I, an extension frame, a cylinder II, a movable plate, a motor II, a sawing and milling tool I, an installation table, a motor III, a sawing and milling tool II, an extension plate, a guide rail III, a slide block III, a nut I, a lead screw I and a motor IV, wherein the guide rail II is arranged on two sides above the sawing and milling base, the tool rest I is arranged above the guide rail II, the slide block II is arranged on two sides below the tool rest I, the slide block II is arranged on the guide rail II, the extension frame is arranged in the middle of the tool rest I, the installation table is arranged at the end part of the extension frame, the movable plate is arranged on one side above the tool rest I, the motor II is arranged on the outer side of the movable plate, the sawing and milling tool I is arranged on an output shaft of the motor II, the extension plate and milling tool III and the extension plate and milling tool III are arranged on the inner side of the guide rail III, the sliding block III is arranged on two sides inside the movable plate, guide rails III are arranged on two sides inside the cutter frame I, the sliding block III is installed in the guide rails III, a cylinder II is arranged at the top of the cutter frame I, the sawing and milling cutter II is arranged below the sawing and milling cutter I, a gap exists between the sawing and milling cutter I and the sawing and milling cutter II, a motor III is arranged below the sawing and milling cutter II, the motor III is fixed below the cutter frame I, a plurality of nuts I and a lead screw I are arranged below the cutter frame I, the nuts I are fixed at the bottom of the cutter frame I, the lead screw I penetrates through the nuts I and extends to the outer side of the sawing and milling base and is connected with a motor IV, the motor IV is arranged on one side of the sawing and milling base and is fixed on the sawing and milling base, a drag chain II is arranged on one side of the sawing and milling base, and the other end of the drag chain II is fixed on one side of the rack;
milling machine constructs's processing method adopts the numerical control to mill, milling machine constructs including milling base, guide rail IV, slider IV, toolframe II, motor V, milling cutter, motor VI, nut II, lead screw II, milling base top both sides are equipped with guide rail IV, and guide rail IV top is equipped with toolframe II, and II below both sides of toolframe are equipped with slider IV, and slider IV sets up on guide rail IV, and II one side of toolframe are equipped with motor V, are equipped with the milling cutter on the output shaft of motor V, II below of toolframe are equipped with nut II and lead screw II, and nut II is fixed in II bottoms of toolframe, and lead screw II passes nut II and extends to the milling base outside and be connected with motor VI, and motor VI sets up in milling base one side and fixes on milling the base.
2. The special-shaped wire sawing and milling all-in-one machine according to claim 1, wherein the limiting frame comprises a supporting frame, a movable seat, a connecting plate and a limiting plate, the supporting frame is arranged on one side of the machine frame, the movable seat is arranged above the supporting frame, the limiting plate is arranged above the movable seat, and the limiting plate is connected with the movable seat through the connecting plate.
3. The special-shaped curved wire sawing and milling integrated machine according to claim 1 is characterized in that a profiling sawing and milling mode is adopted as a sawing and milling mechanism, the sawing and milling mechanism comprises a sawing and milling base, a guide rail II, a slide block II, a drag chain II, a tool rest I, an extension frame, a cylinder II, a movable plate, a motor II, a sawing and milling tool I, a mounting table, a guiding rule I, a motor III, a sawing and milling tool II, a connecting block I, a cylinder III, an extension plate, a guide rail III and a slide block III, the guide rail II is arranged on two sides above the sawing and milling base, the tool rest I is arranged above the guide rail II, the slide block II is arranged on two sides below the tool rest I, the slide block II is arranged on the guide rail II, the extension frame is arranged in the middle of the tool rest I, the mounting table is arranged at the end part of the extension frame, the guiding rule I is arranged on the mounting table, the guiding rule I is in a round cake shape, the movable plate is arranged on one side above the tool rest I, the outer side of the moving plate is provided with a motor II, an output shaft of the motor II is provided with a sawing and milling tool I, the inner side of the moving plate is provided with a stretching plate and a sliding block III, the sliding block III is arranged on two sides inside the moving plate, two sides inside the upper portion of a tool rest I are provided with guide rails III, the sliding block III is installed in the guide rails III, the top of the tool rest I is provided with a cylinder II, the sawing and milling tool II is arranged below the sawing and milling tool I, a gap exists between the sawing and milling tool I and the sawing and milling tool II, the motor III is arranged below the sawing and milling tool II and fixed below the tool rest I, the bottom of the tool rest I is provided with a connecting block I, one side of the connecting block I is provided with the cylinder III, the cylinder III is arranged in the inner portion of one side of the rack, one side of the sawing and milling base is provided with a drag chain II, one end of the drag chain II is fixed on the sawing and milling base, and the other end of the drag chain is fixed on one side of the rack;
milling machine constructs's processing method adopts the profile modeling to mill, milling machine constructs including milling base, guide rail IV, slider IV, cylinder IV, toolframe II, motor V, milling cutter, connecting block II, guiding rule II, mill base top both sides and be equipped with guide rail IV, and guide rail IV top is equipped with toolframe II, and II below both sides of toolframe are equipped with slider IV, and slider IV sets up on guide rail IV, and II one side of toolframe are equipped with motor V, and motor V top is equipped with guiding rule II, guiding rule II is the cake form, and motor V output shaft passes guiding rule II and is equipped with milling cutter, II bottoms of toolframe are equipped with connecting block II, and II one side of connecting block are equipped with cylinder IV, and cylinder IV sets up in frame one side inside.
4. The special-shaped wire sawing and milling all-in-one machine as claimed in claim 1, wherein vertical plates are arranged on two sides above the top plate, and a containing cavity is formed among the vertical plates, the top plate and the vertical plates.
5. The special-shaped wire sawing and milling all-in-one machine as claimed in claim 1, wherein brushes are arranged on two sides of the vertical plate.
6. The special-shaped wire sawing and milling all-in-one machine according to claim 1, wherein a rigid limit is arranged on one side of the rack, the rigid limit is arranged on the rack, and the rigid limit is a limit bolt.
7. The special-shaped wire sawing and milling all-in-one machine as claimed in claim 1, wherein a plurality of guide templates are arranged on the bottom plate.
8. The special-shaped wire bending, sawing and milling integrated machine according to claim 1 is characterized in that a collecting cover is arranged on the tool rest II and is connected with a centrifugal fan through a pipeline.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810445243.4A CN108406977B (en) | 2018-05-10 | 2018-05-10 | Special-shaped wire sawing and milling integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810445243.4A CN108406977B (en) | 2018-05-10 | 2018-05-10 | Special-shaped wire sawing and milling integrated machine |
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| CN108406977A CN108406977A (en) | 2018-08-17 |
| CN108406977B true CN108406977B (en) | 2022-12-06 |
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| CN109333674B (en) * | 2018-11-23 | 2023-06-02 | 广西科技大学 | Profiling device for wooden clothes hanger |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2340590Y (en) * | 1998-06-29 | 1999-09-29 | 王仁忠 | Curved tenoner |
| CN202780480U (en) * | 2012-10-11 | 2013-03-13 | 邹平高新金迈达机械厂 | Aluminum alloy profile sawing and milling production line |
| CN203805088U (en) * | 2014-05-12 | 2014-09-03 | 浙江圣奥家具制造有限公司 | Equipment for milling specially shaped handle slot |
| CN204136167U (en) * | 2014-10-06 | 2015-02-04 | 彭志军 | A kind of carpenter's straight line, curve automatic copying router |
| CN105058515B (en) * | 2015-09-24 | 2017-04-05 | 张良 | A kind of novel high-efficiency environment friendly electronics profiling sawing milling planer |
| CN208197042U (en) * | 2018-05-10 | 2018-12-07 | 吴浩田 | A kind of abnormal shape curved line saw milling all-in-one machine |
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Effective date of registration: 20230817 Address after: 276017 No.1, North Yanjie Street, Xixinglong Community, 200 meters south of the intersection of Yihe Road and Kejiao Road, Luoxi Street, High tech Industrial Development Zone, Linyi City, Shandong Province Patentee after: Linyi Dingbao Machinery Technology Co.,Ltd. Address before: No. 19, Luowu Road, Luozhuang District, Linyi City, Shandong Province 276017 Patentee before: Wu Haotian |