CN108406547A - A kind of rust removing device for reinforcing steel bars - Google Patents

A kind of rust removing device for reinforcing steel bars Download PDF

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Publication number
CN108406547A
CN108406547A CN201810448832.8A CN201810448832A CN108406547A CN 108406547 A CN108406547 A CN 108406547A CN 201810448832 A CN201810448832 A CN 201810448832A CN 108406547 A CN108406547 A CN 108406547A
Authority
CN
China
Prior art keywords
gear
wheel
wire brush
brush wheel
removing device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810448832.8A
Other languages
Chinese (zh)
Inventor
管基海
许仕达
耿东辉
张晨宇
王尧南
张子豪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Construction Sixth Engineering Division Co Ltd
Original Assignee
China Construction Sixth Engineering Division Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Construction Sixth Engineering Division Co Ltd filed Critical China Construction Sixth Engineering Division Co Ltd
Priority to CN201810448832.8A priority Critical patent/CN108406547A/en
Publication of CN108406547A publication Critical patent/CN108406547A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/033Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

It derusts technical field the invention belongs to architectural engineering reinforcing bar, discloses a kind of rust removing device for reinforcing steel bars, frame top side is arranged wheel shaft seat pillar, is equipped with motor by engine base among frame top, second gear is equipped on the transmission shaft of motor;Second gear lower part is ratcheting to have first gear, first gear to pass through wire brush wheel under gear axis connection;The ratcheting third gear in second gear top, ratcheting 4th gear in third gear top, the 4th gear pass through wire brush wheel in gear axis connection;First gear, third gear, the 4th gear gear shaft by the bearing support in wheel shaft seat pillar;Lower wire brush wheel is identical with upper wire brush wheel structure and setting side by side up and down;The feed side of lower wire brush wheel and upper wire brush wheel is provided with guiding mechanism.The present invention can take into account reinforcing bar rust cleaning efficiency and quality, improve working efficiency, accelerate construction progress, improve working conditions, and reduce labor intensity, and it is with obvious effects to derust, and can disposably thoroughly remove rebar surface corrosion.

Description

A kind of rust removing device for reinforcing steel bars
Technical field
The invention belongs to architectural engineering reinforcing bar derusting technical fields, in particular to a kind of rust removing device for reinforcing steel bars.
Background technology
In building engineering construction, the reinforcing bar former material of construction site is deposited in because of long period and atmosphere, unavoidably It will produce surface corrosion.Steel bar corrosion can cause the bond strength between reinforcing bar and concrete to decline so that the drawing suffered by reinforcing bar Power cannot be effectively transferred to concrete.Corrosion simultaneously generates corrosion product and is gathered between concrete and reinforcing bar, and volume is swollen Swollen extruding can lead to crack, play drum, peel off, and so that reinforcing bar is declined rapidly with concrete interface bond strength, very To completely losing, the normal use of works is not only influenced, can even building be made to be destroyed completely when serious.Steel bar corrosion One of the main reason for having become causes concrete structure building durability insufficient, premature failure.Therefore, there is sheet in surface The reinforcing bar to become rusty always has to pass through derusting and can use.
The reinforcing bar derusting of construction site is mainly manual operations at present, that is, uses wire brush by root to bar list by worker It brushes and rubs repeatedly in face.Hand cleaning labor intensity is big, and working efficiency is low, need to expend a large amount of artificial and times, and the effect that derusts is paid no attention to Think, it is difficult to which hidden danger can still be left for concrete structure by removing the reinforcing bar for not eliminating thoroughly and becoming rusty always.
Therefore, reinforcing bar derusting is concerning concrete structure engineering quality and durability, it is necessary to give enough attention.Simultaneously Derusting means are directly related to derusting effect, input cost and project progress, need careful selection.In view of traditional-handwork derusting side That there are labor intensity is big for formula, efficiency is low, input is high, progress is slow, steel bar corrosion removing is not thorough, and influences concrete structure engineering matter The drawbacks such as amount, there is an urgent need for instead efficient and can guarantee the special mechanism of reinforcing bar derusting.
Invention content
The present invention is to solve the technical problems such as manual operations are poor to reinforcing bar derusting effect, efficiency is low, and provide A kind of rust removing device for reinforcing steel bars efficiently quickly can thoroughly remove the corrosion of rebar surface, with easy to operate, laborsaving, safe etc. Feature.
In order to solve the above-mentioned technical problem, the present invention is achieved by technical solution below:
A kind of rust removing device for reinforcing steel bars, including rack, the frame top side are provided with wheel shaft seat pillar, the frame top Organic block is arranged in centre, is equipped with motor on the engine base, second gear is equipped on the transmission shaft of the motor;Second Gear lower part is ratcheting first gear, and the gear shaft of the first gear is by being arranged the bearing branch inside the wheel shaft seat pillar The gear shaft of support, the first gear passes through the wheel shaft seat pillar and its external part is equipped with lower wire brush wheel;Second tooth Top is ratcheting third gear for wheel, and the gear shaft end of the third gear is by being arranged the bearing branch inside the wheel shaft seat pillar Support;Third gear top is ratcheting to have the 4th gear, the gear shaft of the 4th gear that the wheel shaft seat pillar and its is passed through to stretch Outlet is equipped with wire brush wheel;The lower wire brush wheel is identical with the upper wire brush wheel structure and setting side by side up and down;Institute The feed side for stating lower wire brush wheel and the upper wire brush wheel is provided with the guiding mechanism mounted on the frame top.
Preferably, wheel shaft seat pillar both sides are provided with ribbed panel.
Preferably, the first gear, the second gear, the third gear, the 4th gear are steel tooth Wheel.
Preferably, the lower wire brush wheel and the upper wire brush wheel include steel wheel, and rubber ring is cased with outside the steel wheel, The rubber ring outer rim is coated with replaceable coarse sand cloth.
Preferably, the spacing between the lower wire brush wheel and the upper wire brush wheel is 10~20mm.
Preferably, the guiding mechanism includes the guiding wheel seat for being fixed on the frame top, is pacified on the guiding wheel seat Equipped with directive wheel, it is arranged on the wheel rim of the directive wheel fluted.
Preferably, the first gear, the second gear, the third gear, the 4th gear exterior are provided with Gear protective cover, the gear protective cover are fixedly installed in the rack and the wheel shaft seat pillar by connecting bolt.
Preferably, wire brush wheel protective cover, the steel are provided with outside the lower wire brush wheel and the upper wire brush wheel Wire brush wheel protective cover is fixedly installed in the rack and the wheel shaft seat pillar by connecting bolt;The wire brush wheel protection covers in Feed side, exit side are respectively arranged with feed inlet, discharge port, and bottom is provided with slag-drip opening.
The beneficial effects of the invention are as follows:
The rust removing device for reinforcing steel bars of the present invention can be good at taking into account two aspect of reinforcing bar rust cleaning efficiency and quality, compared to traditional hand Work derusting mode, working efficiency is greatly improved using mechanical work, a large amount of to save the artificial, time, greatly accelerates construction Progress improves operating condition, reduces labor intensity, and ensure construction safety, and it is with obvious effects to derust, can be disposable Rebar surface corrosion is thoroughly removed, ensure that reinforcing bar derusting and concrete structure engineering quality;The device remarkable benefit, It is easy to make, there is construction site promotional value.
Description of the drawings
Fig. 1 is the dimensional structure diagram of rust removing device for reinforcing steel bars provided by the present invention;
Fig. 2 is the front view of rust removing device for reinforcing steel bars provided by the present invention;
Fig. 3 is the side view of rust removing device for reinforcing steel bars provided by the present invention;
Fig. 4 is the attached view of rust removing device for reinforcing steel bars provided by the present invention;
Fig. 5 is the structural schematic diagram of upper wire brush wheel/lower wire brush wheel in rust removing device for reinforcing steel bars provided by the present invention;
Fig. 6 is the structural schematic diagram of wire brush wheel protective cover in rust removing device for reinforcing steel bars provided by the present invention.
In above-mentioned figure:1, rack;2, engine base;3, motor;4, first gear;5, second gear;6, third gear;7, Four gears;8, wheel shaft seat pillar;9, ribbed panel;10, lower wire brush wheel, 1001, steel wheel, 1002, rubber ring, 1003, replaceable thick Emery cloth;11, upper wire brush wheel;12, guiding mechanism.
Specific implementation mode
For that can further appreciate that present disclosure, feature and effect, the following examples are hereby given, and coordinates attached drawing detailed It is described as follows:
As shown in Figures 1 to 4, a kind of rust removing device for reinforcing steel bars is present embodiments provided, includes mainly rack 1, engine base 2, electricity Motivation 3, first gear 4, second gear 5, third gear 6, the 4th gear 7, wheel shaft seat pillar 8, ribbed panel 9, lower wire brush wheel 10, Upper wire brush wheel 11, guiding mechanism 12, gear protective cover, wire brush wheel protective cover.
Rack 1 is the carrier of rust removing device for reinforcing steel bars, and shaped steel is used to be welded, and includes mainly top frame and four supporting legs.
Engine base 2 is mounted on 1 top center of rack, is made of joist and seat board.The quantity of joist is 2, using channel steel plus Work, parallel welding equipment is in 1 top frame top surface of rack.Seat board is processed using steel plate, thereon 3 bolt of lower base hole drilling of respective motor, dress It is welded in joist top surface.
Motor 3 is mounted on engine base 2, for providing machine operation power.Motor 3 using included connection bolt with Engine base 2 is fixedly connected.
First gear 4, second gear 5, third gear 6, the 4th gear 7 are steel gear, and wherein second gear 5 is installed On the transmission shaft of motor 3, first gear 4, third gear 6, the 4th gear 7 are separately mounted on gear shaft, and gear shaft is equal For steel, and each gear shaft is supported by the bearing inside wheel shaft seat pillar 8 is arranged respectively.
Wheel shaft seat pillar 8 is processed using channel steel, each position of bearings drilling is corresponded on web, to install bearing;Wheel shaft seat pillar 8 Frame top surface of the setting welding equipment in 1 top frame side of rack.8 both sides of wheel shaft seat pillar are provided with ribbed panel 9, and ribbed panel 9 is for reinforcing Wheel shaft sits column 8, to reinforce the stability of single unit system.
Number of bearings be three, standard configuration, be used to support first gear 4, third gear 6, the 4th gear 7 gear shaft.
First gear 4 is located at the lower part of second gear 5 and ratcheting with second gear 5, and the gear shaft of first gear 4 lengthens simultaneously Lower wire brush wheel 10 is installed across wheel shaft seat pillar 8, and on its external part.Third gear 6 is located at the top of second gear 5 and with Two gears 5 are ratcheting, and the gear shaft end of third gear 6 is installed in the bearing of wheel shaft seat pillar 8.4th gear 7 is located at third tooth The top of wheel 6 is simultaneously ratcheting with third gear 6, and the gear shaft of the 4th gear 7 lengthens and pass through wheel shaft seat pillar 8, and on its external part Install wire brush wheel 11.
As shown in figure 5, lower wire brush wheel 10 is identical with 11 structure of upper wire brush wheel, it is outsourcing finished parts.Following steel wire Its concrete structure explanation is carried out for brush wheel 10, wire brush wheel 10 includes steel wheel 1001, and rubber ring 1002 is cased with outside steel wheel 1001, The outer rim of outermost layer, that is, rubber ring 1002 is coated with replaceable coarse sand cloth 1003.
11 setting side by side up and down of lower wire brush wheel 10 and upper wire brush wheel, spacing between the two is usually set to 10~ 20mm, concrete numerical value can be adjusted by coarse sand cloth 1003, efficiently thoroughly be derusted for reinforcing bar.
After motor 3 is opened, second gear 5 is driven to rotate, the first gear 4 ratcheting with second gear 5 and third gear 6 The rotation with 5 opposite direction of second gear is carried out respectively, and third gear 6 drives the rotation of the 4th gear 7 to carry out and 6 phase of third gear The rotation of negative direction, thus first gear 4 rotated in the opposite direction with the 4th gear 7.First gear 4 is connected by gear shaft Connect lower wire brush wheel 10, the 4th gear 7 is by wire brush wheel 11 in gear axis connection, therefore lower wire brush wheel 10 and upper wire brush Wheel 11 does opposite direction rotation, and the replaceable coarse sand cloth 1003 of the two is made to generate equidirectional friction to reinforcing bar both sides simultaneously.
Guiding mechanism 12 is mounted on the 1 top feed side of rack with lower wire brush wheel 10,11 homonymy of upper wire brush wheel.It is oriented to Mechanism 12 is made of guiding wheel seat with directive wheel, is oriented to wheel seat and is fixedly mounted on 1 top of rack, directive wheel, which is mounted on, is oriented to wheel seat On, fluted, wire brush wheel 10 and upper wire brush wheel 11 under reinforcing bar to be derusted is sent by the groove are set on the wheel rim of directive wheel Between.
Gear protective cover is mounted on 8 inside of wheel shaft seat pillar, covers on first gear 4, second gear 5, third gear the 6, the 4th It outside gear 7, is processed using galvanized iron sheet, is connected by screw bolts with rack 1 and wheel shaft seat pillar 8.
Wire brush wheel protective cover is mounted on 8 outside of wheel shaft seat pillar, covers on lower wire brush wheel 10,11 outside of upper wire brush wheel, It is processed using galvanized iron sheet, is connected by screw bolts with rack 1 and wheel shaft seat pillar 8.Wire brush wheel protection covers in feed side, exit side Feed inlet, discharge port are set respectively, and cover bottom sets slag-drip opening for discharging anvil cinder, as shown in Figure 6.
A kind of rust removing device for reinforcing steel bars of the present embodiment, is operated by two people, and specifically used operating procedure is as follows:
(1) reinforcing bar is erected in the directive wheel top groove of guiding mechanism 12 from device feed side by a people, through steel wire Brush wheel protective cover feed inlet, under being inserted between wire brush wheel 10 and upper wire brush wheel 11;
(2) start motor 3, drive lower wire brush wheel 10 and 11 relative rotation of upper wire brush wheel polishing rebar surface;
(3) reinforcing bar is rotated in polishing to push ahead;
(4) another people is outer after the discharging of wire brush wheel protective cover catches reinforcing bar front end, and cooperation derusting operation is slowly dragged forward Draw;
(5) detritus rubbiss being discharged from wire brush wheel protective cover bottom slag discharge is cleared up;
(6) whole reinforcing bar derusting is completed.
Although the preferred embodiment of the present invention is described above in conjunction with attached drawing, the invention is not limited in upper The specific implementation mode stated, the above mentioned embodiment is only schematical, be not it is restrictive, this field it is common Technical staff under the inspiration of the present invention, is not departing from invention objective and scope of the claimed protection, can be with The specific transformation of many forms is made, within these are all belonged to the scope of protection of the present invention.

Claims (8)

1. a kind of rust removing device for reinforcing steel bars, which is characterized in that including rack, the frame top side is provided with wheel shaft seat pillar, institute It states and organic block is set among frame top, motor is installed on the engine base, the is equipped on the transmission shaft of the motor Two gears;Second gear lower part is ratcheting first gear, and the gear shaft of the first gear is by being arranged in the wheel shaft seat pillar The gear shaft of the bearing support in portion, the first gear passes through the wheel shaft seat pillar and its external part is equipped with lower wire brush wheel; The second gear top is ratcheting third gear, and the gear shaft end of the third gear is by being arranged in the wheel shaft seat pillar The bearing support in portion;Third gear top is ratcheting to have the 4th gear, the gear shaft of the 4th gear to pass through the wheel shaft Seat pillar and its external part is equipped with wire brush wheel;The lower wire brush wheel is identical with the upper wire brush wheel structure and up and down simultaneously Row's setting;The feed side of the lower wire brush wheel and the upper wire brush wheel is provided with the Guiding machine mounted on the frame top Structure.
2. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that wheel shaft seat pillar both sides, which are provided with, to be added Floor.
3. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the first gear, second tooth Wheel, the third gear, the 4th gear are steel gear.
4. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the lower wire brush wheel and the upper steel Wire brush wheel includes steel wheel, is cased with rubber ring outside the steel wheel, the rubber ring outer rim is coated with replaceable coarse sand cloth.
5. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the lower wire brush wheel and the upper steel Spacing between wire brush wheel is 10~20mm.
6. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the guiding mechanism includes being fixed on institute The guiding wheel seat of frame top is stated, directive wheel is installed on the guiding wheel seat, is arranged on the wheel rim of the directive wheel fluted.
7. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the first gear, second tooth Wheel, the third gear, the 4th gear exterior are provided with gear protective cover, and the gear protective cover is solid by connecting bolt Dingan County is loaded on the rack and the wheel shaft seat pillar.
8. a kind of rust removing device for reinforcing steel bars according to claim 1, which is characterized in that the lower wire brush wheel and the upper steel Wire brush wheel protective cover is provided with outside wire brush wheel, the wire brush wheel protective cover is fixedly installed in the machine by connecting bolt Frame and the wheel shaft seat pillar;The wire brush wheel protection covers in feed side, exit side is respectively arranged with feed inlet, discharge port, in Bottom is provided with slag-drip opening.
CN201810448832.8A 2018-05-11 2018-05-11 A kind of rust removing device for reinforcing steel bars Pending CN108406547A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810448832.8A CN108406547A (en) 2018-05-11 2018-05-11 A kind of rust removing device for reinforcing steel bars

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Application Number Priority Date Filing Date Title
CN201810448832.8A CN108406547A (en) 2018-05-11 2018-05-11 A kind of rust removing device for reinforcing steel bars

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Publication Number Publication Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111203789A (en) * 2020-03-10 2020-05-29 石家庄华信石正重工机械科技有限公司 Full-automatic numerical control paint-removing rust-removing machine for railway truck wheel shaft

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2100280U (en) * 1991-07-27 1992-04-01 海宁市郭店镇郭店新轮抛光厂 Cloth abrasive strip grinding wheel
JPH0857527A (en) * 1994-08-18 1996-03-05 Central Japan Railway Co Rust removal device for rail
CN2623369Y (en) * 2003-04-17 2004-07-07 王金成 Steel tube aligning and scaling machine
CN205218782U (en) * 2015-12-14 2016-05-11 中铁十九局集团第二工程有限公司 Steel bar derusting device
CN206425950U (en) * 2016-12-14 2017-08-22 重庆市鹏舟机械厂 It is a kind of can the device that is derusted of the reinforcing bar different to diameter
CN208304711U (en) * 2018-05-11 2019-01-01 中国建筑第六工程局有限公司 A kind of rust removing device for reinforcing steel bars

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2100280U (en) * 1991-07-27 1992-04-01 海宁市郭店镇郭店新轮抛光厂 Cloth abrasive strip grinding wheel
JPH0857527A (en) * 1994-08-18 1996-03-05 Central Japan Railway Co Rust removal device for rail
CN2623369Y (en) * 2003-04-17 2004-07-07 王金成 Steel tube aligning and scaling machine
CN205218782U (en) * 2015-12-14 2016-05-11 中铁十九局集团第二工程有限公司 Steel bar derusting device
CN206425950U (en) * 2016-12-14 2017-08-22 重庆市鹏舟机械厂 It is a kind of can the device that is derusted of the reinforcing bar different to diameter
CN208304711U (en) * 2018-05-11 2019-01-01 中国建筑第六工程局有限公司 A kind of rust removing device for reinforcing steel bars

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111203789A (en) * 2020-03-10 2020-05-29 石家庄华信石正重工机械科技有限公司 Full-automatic numerical control paint-removing rust-removing machine for railway truck wheel shaft

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Application publication date: 20180817