CN108398263A - Steel rolling reducer with operation health self-test function - Google Patents
Steel rolling reducer with operation health self-test function Download PDFInfo
- Publication number
- CN108398263A CN108398263A CN201810343272.XA CN201810343272A CN108398263A CN 108398263 A CN108398263 A CN 108398263A CN 201810343272 A CN201810343272 A CN 201810343272A CN 108398263 A CN108398263 A CN 108398263A
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- steel rolling
- speed reducer
- rolling line
- line speed
- module
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- 238000005096 rolling process Methods 0.000 title claims abstract description 88
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 79
- 239000010959 steel Substances 0.000 title claims abstract description 79
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 77
- 238000012360 testing method Methods 0.000 title claims abstract description 39
- 230000036541 health Effects 0.000 title claims abstract description 36
- 238000012544 monitoring process Methods 0.000 claims abstract description 70
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 238000012423 maintenance Methods 0.000 claims abstract description 7
- 230000001050 lubricating effect Effects 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 4
- 238000005259 measurement Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 230000006870 function Effects 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 230000003862 health status Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000010897 surface acoustic wave method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The present invention relates to the steel rolling line speed reducers that a kind of band runs health self-test function,Including steel rolling line speed reducer ontology,The operation health self-test system being installed on steel rolling line speed reducer,Wireless data transfer module,It tests oneself host computer,Operation health self-test system includes being installed on the online torque output monitoring modular of steel rolling line speed reducer double parallel axis output end,It is installed on the temperature monitoring module of steel rolling reducer input shaft end and each transmission shaft end high-speed bearing and mailbox,The output shaft vibration monitoring module being installed on steel rolling line speed reducer double parallel axis output bear box,The flow and pressure monitoring module being installed on the total lubricating pipe of steel rolling line speed reducer,Online torque exports monitoring modular,Temperature monitoring module,Output shaft vibration monitoring module connects host computer of testing oneself with flow with pressure monitoring module by wireless data transfer module,For steel rolling line speed reducer under load operation conditions,The real-time monitoring of health index parameters,Optimize steel rolling line speed reducer maintenance period,Improve Rolling production efficiency.
Description
Technical field
The present invention relates to a kind of steel rolling reducer more particularly to a kind of steel rolling reducer real-time intelligent health detecting systems.
Background technology
In steel rolling reducer application field, the intelligence degree of deceleration machine equipment, only 5% domestic enterprise reach half intelligence
State can be changed, advanced manufacturing technology, information technology and intellectual technology can not be carried out to integrated and depth integration.
The Current Voltage of central control system is usually passed through to the monitoring of steel rolling reducer torque, temperature, vibration, flow, pressure
Implement indirectly, but this way is unable to judge accurately whole system and once goes wrong specific position of failure point, from motor, connection
The all parts such as axis device, speed reducer, connecting shaft, roll are all likely to occur problem and so that the Current Voltage of central control system become
Change, but the problem of which specific component is generally difficult to judge, it is even more impossible to real time intelligent controls.
Currently, the monitoring device used in steel rolling reducer, wherein pressure flow parameter generally switching value, further
Band number show；Temperature is detected as by hand-held temperature detection, is detected for small vibrating instrument for vibration, and is big
Body detection mode is inspection；For torque, torque signal and tach signal are transmitted between involved rotary part in the market
Relevant device, such as surface acoustic wave type torque sensor, magnetic torque sensor, corner type sensor, due to technical problem,
Stability difference or cost performance difference mating can not be all mounted on these speed reducers.Therefore a kind of band runs rolling for health self-test function
Steel speed reducer must be invented and is of great significance, can not only real-time perception steel rolling reducer operating status, additionally it is possible to failure is pre-
Alert, the Optimal Maintenance period is the key that bring traditional speed reducer into intelligent equipment.
Invention content
The invention aims to provide a kind of steel rolling reducer of band operation health self-test function, to rolling mill speed reducer
Multi-faceted, multi objective self monitor optimizes steel rolling line speed reducer maintenance period, improves Rolling production efficiency, ensures Rolling production
Quality.
To achieve the above object, the technical scheme is that：A kind of steel rolling line deceleration of band operation health self-test function
Machine, including to provide the steel rolling line speed reducer ontology of the required large torque of steel rolling, the operation that is installed on steel rolling line speed reducer strong
Health self-measuring system, wireless data transfer module, host computer of testing oneself, the operation health self-test system include being installed on steel rolling line to subtract
The online torque output monitoring modular of fast machine double parallel axis output end is installed on steel rolling reducer input shaft end and each transmission shaft
The temperature monitoring module of end high-speed bearing and mailbox, the output being installed on steel rolling line speed reducer double parallel axis output bear box
Shaft vibration monitoring modular, the flow being installed on the total lubricating pipe of steel rolling line speed reducer and pressure monitoring module, the online torsion
Square output monitoring modular, temperature monitoring module, output shaft vibration monitoring module and flow and pressure monitoring module pass through no line number
Test oneself host computer according to transmission module connection, for steel rolling line speed reducer under load operation conditions, health index parameters it is real-time
Monitoring optimizes steel rolling line speed reducer maintenance period, improves Rolling production efficiency.
Further, the operation health self-test system has the integrated processing of various measurement data and wireless sending module and object
Networking interface.
Further, the online torque output monitoring modular is divided into fixed rotation power supply module and rotating type torque measuring acquisition
Module, the fixed rotation power supply module are fixed on steel rolling line speed reducer double parallel axis output end axial plane, and rotating type torque measuring is adopted
Collection module is fixed on shaft, for monitoring change in torque and torque overload early warning in real time.
Further, the fixed rotation power supply module and rotating type torque measuring acquisition module, between have certain gap,
And electric energy can be transmitted.
Further, the temperature monitoring module has multiple temperature interfaces, the high speed high for emphasis monitoring transmission rotating speed
Axle bearing and the big low speed axle bearing of load, the temperature sensor in temperature monitoring module are no more than 1mm with bearing ring gap.
Further, the output shaft vibration monitoring module includes axial sensor and radial transducer, axial sensor and
Radial transducer respectively with the installation of 90 ° of installation directions on the shell above bearing outer ring；Axial sensor and radial sensing
Device is respectively used to axial direction and the radial vibration of analysis input and output axle bearing, analysis bearing fault, monitoring motor status.
Further, the flow and pressure monitoring module monitor the pressure and data on flows size of manifold in real time.
Further, the operation health self-test system real-time reception torque output monitoring modular, output shaft vibration monitoring mould
The data of block, temperature monitoring module, and the data of processing are wirelessly transmitted to host computer of testing oneself by interface of internet of things in time.
The beneficial effects of the invention are as follows：
The present invention exports monitoring modular by being installed on the online torque of steel rolling line speed reducer double parallel axis output end, is installed on and rolls
The temperature monitoring module of steel speed reducer input shaft end and each transmission shaft end high-speed bearing and mailbox, is installed on steel rolling line speed reducer
Double parallel axis exports the output shaft vibration monitoring module on bear box, the stream being installed on the total lubricating pipe of steel rolling line speed reducer
Amount and pressure monitoring module, multi objective self monitor multi-faceted to rolling mill speed reducer, and be equipped with wireless data transfer module and
It tests oneself host computer and software, solves steel rolling line speed reducer under load operation conditions, the real-time monitoring of health index parameters, optimization
Steel rolling line speed reducer maintenance period improves Rolling production efficiency, ensures Rolling production quality.
Description of the drawings
Fig. 1 is the steel rolling reducer structural front view of the band operation health self-test function of the present invention；
Fig. 2 is the left view of Fig. 1；
Fig. 3 is the torque module structure diagram of the present invention；
Fig. 4 is the vibration module structure diagram of the present invention.
Specific implementation mode
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Such as Fig. 1, shown in 2, a kind of band runs the steel rolling line speed reducer of health self-test function, including steel rolling line speed reducer ontology
2 and the operation health self-test system 5 that is installed on steel rolling line speed reducer, it is required that steel rolling line speed reducer ontology 2 provides steel rolling
Large torque, operation health self-test system 5 include being installed on the online torque output prison of steel rolling line speed reducer double parallel axis output end
Module 4 is surveyed, the temperature monitoring module 1 of steel rolling reducer input shaft end and each transmission shaft end high-speed bearing and mailbox is installed on,
The output shaft vibration monitoring module 3 being installed on steel rolling line speed reducer double parallel axis output bear box, is installed on steel rolling line and subtracts
Flow on the fast total lubricating pipe of machine and pressure monitoring module 6, meanwhile, this steel rolling line speed reducer is equipped with wireless data transmission function
With upper computer software of testing oneself, steel rolling line speed reducer is solved under load operation conditions, the real-time monitoring of health index parameters, optimization
Steel rolling line speed reducer maintenance period improves Rolling production efficiency.
Steel rolling line speed reducer ontology 2 and the operation health self-test system 5 being installed on steel rolling line speed reducer have steel rolling line
Particular feature is capable of the health status of auto-real-time monitoring steel rolling line speed reducer.
As shown in Fig. 2, the online torque output monitoring modular 4 for being installed on steel rolling line speed reducer double parallel axis output end divides and is
Fixed rotation power supply module 41 and rotating type torque measuring acquisition module 42 are separately fixed at the output of steel rolling line speed reducer double parallel axis
It holds on axial plane and shaft, monitors change in torque in real time, there is torque overload early warning performance.
It is installed on steel rolling reducer input shaft end and the temperature monitoring module 1 of each transmission shaft end high-speed bearing and fuel tank has
There are multiple temperature interfaces, the big low speed axle bearing of emphasis monitoring transmission rotating speed high high speed axle bearing and load, temperature sensor
It is no more than 1mm with bearing ring gap.
As shown in figure 4, being installed on the output shaft vibration monitoring mould on steel rolling line speed reducer double parallel axis output bear box
Block 3 includes axial sensor 31 and radial transducer 32, and axial sensor 31 and radial transducer 32 are respectively with 90 ° of installation directions
On shell above installation and bearing outer ring；Axial sensor 31 and radial transducer 32 are respectively used to analysis input and output shaft
The axial direction of bearing and radial vibration, analysis bearing fault, monitoring motor status.
The analysis input of output shaft vibration monitoring module 3 being installed on steel rolling line speed reducer double parallel axis output bear box
The axial direction of output shaft bearing and radial vibration, analysis bearing fault, monitoring motor status.
The flow and pressure monitoring module 6 being installed on the total lubricating pipe of steel rolling line speed reducer monitor the pressure of manifold in real time
Power and data on flows size.
At this point, loaded on the operation health self-test system 5 on steel rolling line speed reducer, real-time reception.Torque exports monitoring modular
4, the data of output shaft vibration monitoring module 3, temperature monitoring module 1, and timely processing are wirelessly transmitted to meter by interface of internet of things
Calculation machine.Upper computer software, real-time storage is shown and fault alarm.
Claims (8)
1. a kind of steel rolling line speed reducer of band operation health self-test function, including the steel rolling line of the required large torque of steel rolling is provided
Speed reducer ontology（2）, be installed on steel rolling line speed reducer（2）On operation health self-test system（5）, wireless data transfer module,
It tests oneself host computer, it is characterised in that：The operation health self-test system（5）It is defeated including being installed on steel rolling line speed reducer double parallel axis
The online torque of outlet exports monitoring modular（4）, be installed on steel rolling reducer input shaft end and each transmission shaft end high-speed bearing
With the temperature monitoring module of mailbox（1）, be installed on steel rolling line speed reducer double parallel axis output bear box on output shaft vibration
Monitoring modular（3）, the flow that is installed on the total lubricating pipe of steel rolling line speed reducer and pressure monitoring module（6）, the online torsion
Square exports monitoring modular（4）, temperature monitoring module（1）, output shaft vibration monitoring module（3）With flow and pressure monitoring module
（6）Host computer of testing oneself is connected by wireless data transfer module, for steel rolling line speed reducer under load operation conditions, health refers to
The real-time monitoring of parameter is marked, steel rolling line speed reducer maintenance period is optimized, improves Rolling production efficiency.
2. the steel rolling line speed reducer of band operation health self-test function according to claim 1, it is characterised in that：The operation
Health self-test system（5）With the integrated processing of various measurement data and wireless sending module and interface of internet of things.
3. the steel rolling line speed reducer of band operation health self-test function according to claim 1, it is characterised in that：It is described online
Torque exports monitoring modular（4）It is divided into fixed rotation power supply module（41）With rotating type torque measuring acquisition module（42）, described solid
Fixed pattern rotates power supply module（41）It is fixed on steel rolling line speed reducer double parallel axis output end axial plane, rotating type torque measuring acquisition module
（42）It is fixed on shaft, for monitoring change in torque and torque overload early warning in real time.
4. the steel rolling line speed reducer of band operation health self-test function according to claim 3, it is characterised in that：The fixation
Formula rotates power supply module（41）With rotating type torque measuring acquisition module（42）, between there is certain gap, and electric energy can be transmitted.
5. the steel rolling line speed reducer of band operation health self-test function according to claim 1, it is characterised in that：The temperature
Monitoring modular（1）With multiple temperature interfaces, the big low speed of the high speed axle bearing and load high for emphasis monitoring transmission rotating speed
Axle bearing, temperature monitoring module（1）In temperature sensor and bearing ring gap be no more than 1mm.
6. the steel rolling line speed reducer of band operation health self-test function according to claim 1, it is characterised in that：The output
Shaft vibration monitoring modular（3）Including axial sensor（31）And radial transducer（32）, axial sensor（31）With radial sensing
Device（32）Respectively with the installation of 90 ° of installation directions on the shell above bearing outer ring；Axial sensor（31）With radial sensing
Device（32）It is respectively used to axial direction and the radial vibration of analysis input and output axle bearing, analysis bearing fault, monitoring motor status.
7. the steel rolling line speed reducer of band operation health self-test function according to claim 1, it is characterised in that：The flow
And pressure monitoring module（6）, the pressure and data on flows size of manifold are monitored in real time.
8. running the steel rolling line speed reducer of health self-test function according to any bands of claim 1-7, it is characterised in that：Institute
State operation health self-test system（5）Real-time reception torque exports monitoring modular（4）, output shaft vibration monitoring module（3）, temperature prison
Survey module（1）Data, and the data of processing are wirelessly transmitted to host computer of testing oneself by interface of internet of things in time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810343272.XA CN108398263A (en) | 2018-04-17 | 2018-04-17 | Steel rolling reducer with operation health self-test function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810343272.XA CN108398263A (en) | 2018-04-17 | 2018-04-17 | Steel rolling reducer with operation health self-test function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108398263A true CN108398263A (en) | 2018-08-14 |
Family
ID=63099046
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810343272.XA Pending CN108398263A (en) | 2018-04-17 | 2018-04-17 | Steel rolling reducer with operation health self-test function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108398263A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111520456A (en) * | 2020-04-29 | 2020-08-11 | 浙江大学昆山创新中心 | Intelligent speed reducer |
| CN112067286A (en) * | 2020-08-21 | 2020-12-11 | 江苏博途电气工程有限公司 | Speed reducer testing system and testing method thereof |
| CN113686569A (en) * | 2021-08-19 | 2021-11-23 | 深圳市汇川技术股份有限公司 | Transmission mechanism torque detection method, device, equipment and storage medium |
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| CN203688219U (en) * | 2013-12-19 | 2014-07-02 | 中国计量学院 | Reduction box transmission efficiency/fault detection system |
| CN205384142U (en) * | 2016-01-22 | 2016-07-13 | 荆州市巨鲸传动机械有限公司 | Multi -functional remote monitoring of speed reducer and operation management system |
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-
2018
- 2018-04-17 CN CN201810343272.XA patent/CN108398263A/en active Pending
Patent Citations (5)
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|---|---|---|---|---|
| CN203688219U (en) * | 2013-12-19 | 2014-07-02 | 中国计量学院 | Reduction box transmission efficiency/fault detection system |
| CN205384142U (en) * | 2016-01-22 | 2016-07-13 | 荆州市巨鲸传动机械有限公司 | Multi -functional remote monitoring of speed reducer and operation management system |
| CN105865681A (en) * | 2016-03-18 | 2016-08-17 | 南京波思途电子科技有限公司 | Power online monitoring system of rotation output equipment |
| CN107831011A (en) * | 2017-12-15 | 2018-03-23 | 南京波思途电子科技有限公司 | A kind of reductor dispatches from the factory performance detecting platform |
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Non-Patent Citations (1)
| Title |
|---|
| 周敏: "《现代设备工程学》", 31 January 2011, 冶金工业出版社, pages: 127 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111520456A (en) * | 2020-04-29 | 2020-08-11 | 浙江大学昆山创新中心 | Intelligent speed reducer |
| CN112067286A (en) * | 2020-08-21 | 2020-12-11 | 江苏博途电气工程有限公司 | Speed reducer testing system and testing method thereof |
| CN113686569A (en) * | 2021-08-19 | 2021-11-23 | 深圳市汇川技术股份有限公司 | Transmission mechanism torque detection method, device, equipment and storage medium |
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