CN108396117A - A kind of induction normalizing integration module assembly - Google Patents
A kind of induction normalizing integration module assembly Download PDFInfo
- Publication number
- CN108396117A CN108396117A CN201810231432.1A CN201810231432A CN108396117A CN 108396117 A CN108396117 A CN 108396117A CN 201810231432 A CN201810231432 A CN 201810231432A CN 108396117 A CN108396117 A CN 108396117A
- Authority
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- China
- Prior art keywords
- induction
- integration module
- product line
- air
- module assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000006698 induction Effects 0.000 title claims abstract description 51
- 230000010354 integration Effects 0.000 title claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 238000001816 cooling Methods 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000005496 tempering Methods 0.000 claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims description 16
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims 1
- 239000010931 gold Substances 0.000 claims 1
- 229910052737 gold Inorganic materials 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 4
- 229910000754 Wrought iron Inorganic materials 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/28—Normalising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a kind of induction normalizing integration module assemblies, the induction normalizing integration module can be directly embedded on the induction tempering product line of metal steel bar, water cooling module on former induction tempering product line is replaced, and sensing heating is carried out to the steel bar on induction tempering product line.The configuration of the present invention is simple, installation, dismounting and use are all very convenient and energy-efficient, what production process can be without human intervention, can be directly embedded into former tempering product line.
Description
Technical field
The present invention relates to a kind of integration modules, and in particular to a kind of induction normalizing integration module assembly.
Background technology
The normalizing of metal steel bar is heat-treated, and can remove internal stress, thinning microstructure improves the performance of steel, approached
The tissue of equilibrium state.Steel bar after normalizing can directly carry out cold essence extruding and machining.Commonly bar normalizing method is
Bundled rod iron is placed in resistance furnace and is heated to 860 DEG C or so, after keeping the temperature 1 hour, the scattered bundle of taking-up is air-cooled, and air cooling time also needs to
About 1-1.5 hours, then bailing.Its consumption electric energy is big, and required time is grown, and electric furnace and cooled region occupancy plant area are huge
Greatly, manually lifting bar is complicated, needs more people's operations, cost very high.
Invention content
The present invention is to solve the above-mentioned problems, a kind of energy-efficient to provide, production process without human intervention,
It can be embedded in former tempering product line, the sensing heating normalizing integration module being convenient for changing.
In order to achieve the above objectives, technical scheme is as follows：
A kind of induction normalizing integration module assembly, the induction normalizing integration module can directly be embedded in metal steel bar
Incude on tempering product line, the water cooling module on former induction tempering product line is replaced, and to the steel on induction tempering product line
Bar carries out sensing heating.
In a preferred embodiment of the invention, the induction normalizing integration module includes：
Positioning base, the positioning base are directly removably disposed in the fixed pedestal on former induction tempering product line
On；
Closed air-cooled babinet, the closed air-cooled babinet are arranged on positioning base, the closed air-cooled babinet
It is equipped with constant temperature cooling system；
Rotationally conveying device, the rotationally conveying device coordinate with the quenched line transmission parts on former induction tempering product line
Connection；
Electric control system, the electric control system are adjusted with rotationally conveying device, constant temperature cooling system, former induction respectively
The heating system in the connection of quenched line transmission parts and former induction tempering product line on matter production line.
In a preferred embodiment of the invention, the fixed pedestal be equipped with positioning device, the positioning device with
Positioning base is connected.
In a preferred embodiment of the invention, the constant temperature cooling system includes air cooling system and heat-exchange system, institute
It states air cooling system and heat-exchange system is connect with electric control system respectively.
In a preferred embodiment of the invention, the air cooling system includes several big flow wind turbines and several wind
The cold wind of road, each air duct and a big flow wind turbine corresponding matching, the blowout of these big flow wind turbines can closed by air duct
Cycle wind field is formed in formula air cooled box body.
In a preferred embodiment of the invention, the heat-exchange system includes several heat exchangers and outer circulation water route,
The outer circulation water route is connect with each heat exchanger respectively.
The beneficial effects of the invention are as follows：
The configuration of the present invention is simple, installation, dismounting and using all very convenient and energy-efficient, production process can be not necessarily to artificial
Operation, former tempering product line can be directly embedded into.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the scheme of installation of positioning base and fixed pedestal；
Fig. 3 is the vertical view of the present invention；
Fig. 4 is the control schematic diagram of electric control system.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is further explained.
Referring to Fig. 1 to Fig. 4, induction normalizing integration module assembly provided by the invention can directly be embedded in metal rod iron
On the induction tempering product line of material, the water cooling module on former induction tempering product line is replaced, and on induction tempering product line
Steel bar 100 carry out sensing heating greatly save equipment acquisition cost without being reconfigured new heating device.
Induction normalizing integration module assembly specifically includes positioning base 200, closed air-cooled babinet 300, rotation conveying dress
Set 400 and electric control system 500.
Positioning base 200 can directly pacify with 110 corresponding matching of fixed pedestal on former induction tempering product line
It is for installing closed air-cooled babinet 300 on fixed pedestal 110.
In addition, for the ease of positioning base 200 be capable of fast accurate be mounted on fixed pedestal 110, in fixed pedestal 110
Equipped with positioning device 120.
Positioning device 120 is cone pin and positioning pore structure, and taper is equipped with by accurate coordinate on fixed pedestal 110
Pin, location hole is machined on positioning base 200 by same coordinate；When lifting, the location hole on positioning base 200 is aligned solid
Determine the cone pin on pedestal 110, positioning base 200 falls in place, connect automatically with 110 accurate fit of fixed pedestal, to make
Obtaining positioning base 200 can be quick installed on fixed pedestal 110.
Closed air-cooled babinet 300 is mounted on positioning base 200, is equipped with constant temperature cooling system, constant temperature inside it
Cooling system is to be adjusted for controlling the temperature in closed air-cooled babinet 300 in a certain range so as to pass through induction
The pressure of steel bar 100 after induction heating apparatus 130 on matter production line heats is reduced to defined temperature.
Constant temperature cooling system includes air cooling system and heat-exchange system.
Air cooling system comprising dry big flow wind turbine 310 and several air ducts 320, each air duct 320 and one big stream
310 corresponding matching of wind turbine is measured, the cold wind of these big flow wind turbines 310 blowout can be in closed air-cooled babinet 300 by air duct 320
Interior formation recycles wind field, so as to carry out continued down to the steel bar 100 after heating, improves cooling efficiency.
Heat-exchange system comprising several heat exchangers 330 and outer circulation water route 340, heat exchanger 330 are for by steel bar
100 in closed air-cooled babinet 300 heat take away, 340 one end of outer circulation water route is connect with each heat exchanger 330 respectively,
Its other end can connect water source, and outer circulation water route 340 is cooled down by introducing cold water into each heat exchanger 330.
The water flow for inputing to heat exchanger 330 by controlling outer circulation water route 340 so just can control heat exchanger 330 to take away
Heat in closed air-cooled babinet 300, to which the temperature in closed air-cooled babinet 300 can be controlled so that closed
Temperature in air-cooled babinet 300 is in a certain range.
Rotationally conveying device 400 matches with the quenched line transmission parts 140 on former induction tempering product line, works as steel
When bar 100 is placed on tempering product line, rotationally conveying device 400 and quenched line transmission parts 140 can be opened simultaneously, in this way
When steel bar 100 is moved by quenched line transmission parts 140, can by rotationally conveying device 400 carry out simultaneously rotate with
Mobile, when heated, the efficiency of heating surface of steel bar 100 can be improved in such induction heating apparatus 130, is sealed when steel bar 100 enters
When in the air-cooled babinet of enclosed 300, cooling efficiency also can be improved.
Positioning base 200 of the quenched line transmission parts 140 specifically with induction normalizing integration module assembly is in same level
It on face, is equipped on the horizontal plane and drives steel rod tempering line transmission device, and the rotation of induction normalizing integration module assembly is defeated
Send device 400.
The structure of quenched line transmission parts 140 and rotationally conveying device 400 is specifically identical, is respectively provided with there are two axially adjacent
, the active runner of parallel, radial component overlapping, steel bar 100 is placed among two runners, with the same phase of two wheel surfaces
It cuts；The center line and roller centre line of steel bar 100 are at an angle.Two runner active rotations, steel bar 100 is in this angle
Under the force effect that rubs, synchronizes and move axially and radial rotary.
Quenched line transmission parts 140 are located at the both ends of induction normalizing integration module assembly, and and rotationally conveying device
400 working position radial concentrics, rotating speed are identical, common to drive steel bar at the uniform velocity steady logical in quenched line and normalizing integration module
It crosses.
Electric control system 500, respectively with constant temperature cooling system, rotationally conveying device 400, quenched line transmission parts
140 and induction heating apparatus 130 connect, be the application control terminal, can control respectively constant temperature cooling system, rotation it is defeated
Device 400, quenched line transmission parts 140 and induction heating apparatus 130 is sent to work.
Electric control system 500 is specially an embedded controller, and controller can be embedded on former induction tempering product line
Switch board in, be separately connected each big flow wind turbine 310, each heat exchanger 330, outer circulation water route 340, rotation conveying dress
400, quenched line transmission parts 140 and induction heating apparatus 130 are set, can control the operation of all parts by controller in this way,
It realizes automation, without manual operation, greatly improves working efficiency.
In addition, can control the water flow in outer circulation water route 340, the output voltage of induction heating apparatus 130 by controller
With the air quantity of each big flow wind turbine 310, to can control the temperature in closed air-cooled babinet 300 to reach setting value, in this way
So that the temperature of the steel bar 100 in closed air-cooled babinet 300 also reaches the temperature value of setting, to ensure normalizing quality.
Furthermore memory module is additionally provided in controller, controller can be stored operation note by memory module.
Electric control system 500 is specifically or an embedded electrical software, embedded electrical software setting incude in original
In controller on tempering product line, all parts operation is controlled by embedded electrical software.
Here is the specific work process of the application：
The water cooling module on former induction tempering product line is removed first, is then quick installed at positioning base 200 solid
Determine on pedestal 110；
Then rotationally conveying device 400, quenched line transmission parts 140 and induction is opened by electric control system 500 to add
Thermal 130, the steel bar 100 that induction heating apparatus 130 is carried out at the same time mobile and rotation heat；
Steel bar 100 after heating can enter in closed air-cooled babinet 300, and then electric control system 500 is opened
Each big flow wind turbine 310 cools down to steel bar 100, and opens each heat exchanger by electric control system 500
330, outer circulation water route 340, to control the temperature in closed air-cooled babinet 300 so that the steel in closed air-cooled babinet 300
The temperature of bar 100 reaches the temperature value of setting.
Steel bar 100 after the cooling of closed air-cooled babinet 300 is continuously taken out of by quenched line transmission parts 140 again
To whole line discharging station.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of induction normalizing integration module assembly, which is characterized in that the induction normalizing integration module can directly be embedded in gold
On the induction tempering product line for belonging to steel bar, the water cooling module on former induction tempering product line is replaced, and to incuding quenched life
Steel bar in producing line carries out sensing heating.
2. a kind of induction normalizing integration module assembly according to claim 1, which is characterized in that the induction normalizing is integrated
Module includes：
Positioning base, the positioning base are directly removably disposed on the fixed pedestal on former induction tempering product line；
Closed air-cooled babinet, the closed air-cooled babinet are arranged on positioning base, are set on the closed air-cooled babinet
There is constant temperature cooling system；
Rotationally conveying device, the rotationally conveying device connect with the quenched line transmission parts cooperation on former induction tempering product line
It connects；
Electric control system, the electric control system incude quenched life with rotationally conveying device, constant temperature cooling system, original respectively
The heating system in the connection of quenched line transmission parts and former induction tempering product line in producing line.
3. a kind of induction normalizing integration module assembly according to claim 2, which is characterized in that set on the fixed pedestal
There are positioning device, the positioning device to be connected with positioning base.
4. a kind of induction normalizing integration module assembly according to claim 2, which is characterized in that the constant temperature cooling system
Including air cooling system and heat-exchange system, the air cooling system and heat-exchange system are connect with electric control system respectively.
5. a kind of induction normalizing integration module assembly according to claim 4, which is characterized in that the air cooling system includes
Several big flow wind turbines and several air ducts, each air duct and a big flow wind turbine corresponding matching, these big flow wind turbines
The cold wind of blowout can form cycle wind field by air duct in closed air cooled box body.
6. a kind of induction normalizing integration module assembly according to claim 4, which is characterized in that the heat-exchange system includes
Several heat exchangers and outer circulation water route, the outer circulation water route are connect with each heat exchanger respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810231432.1A CN108396117A (en) | 2018-03-20 | 2018-03-20 | A kind of induction normalizing integration module assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810231432.1A CN108396117A (en) | 2018-03-20 | 2018-03-20 | A kind of induction normalizing integration module assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108396117A true CN108396117A (en) | 2018-08-14 |
Family
ID=63093001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810231432.1A Pending CN108396117A (en) | 2018-03-20 | 2018-03-20 | A kind of induction normalizing integration module assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108396117A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111020153A (en) * | 2019-12-03 | 2020-04-17 | 南通迪瓦特节能风机有限公司 | Bar air cooling system of steel mill bar production line |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6289972B1 (en) * | 1999-05-21 | 2001-09-18 | Danieli Technology Inc. | Integrated plant for the production of rolled stock |
| CN201169606Y (en) * | 2008-02-26 | 2008-12-24 | 烟台鲁宝钢管有限责任公司 | Steel tube induction normalizing and heat refining interchange apparatus |
| CN101988144A (en) * | 2010-10-15 | 2011-03-23 | 杭州金舟电炉有限公司 | Practical sealed quick cooling chamber |
| CN102517430A (en) * | 2011-12-15 | 2012-06-27 | 东北大学 | Strong wind cooling system for medium plate heat treatment |
| CN204874606U (en) * | 2015-08-31 | 2015-12-16 | 河南千王钎具有限责任公司 | Normalizing system of drilling tool |
| CN107586934A (en) * | 2017-09-21 | 2018-01-16 | 江苏南钢通恒特材科技有限公司 | Big rod senses hardening and tempering process and big rod sensing tempering product line |
-
2018
- 2018-03-20 CN CN201810231432.1A patent/CN108396117A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6289972B1 (en) * | 1999-05-21 | 2001-09-18 | Danieli Technology Inc. | Integrated plant for the production of rolled stock |
| CN201169606Y (en) * | 2008-02-26 | 2008-12-24 | 烟台鲁宝钢管有限责任公司 | Steel tube induction normalizing and heat refining interchange apparatus |
| CN101988144A (en) * | 2010-10-15 | 2011-03-23 | 杭州金舟电炉有限公司 | Practical sealed quick cooling chamber |
| CN102517430A (en) * | 2011-12-15 | 2012-06-27 | 东北大学 | Strong wind cooling system for medium plate heat treatment |
| CN204874606U (en) * | 2015-08-31 | 2015-12-16 | 河南千王钎具有限责任公司 | Normalizing system of drilling tool |
| CN107586934A (en) * | 2017-09-21 | 2018-01-16 | 江苏南钢通恒特材科技有限公司 | Big rod senses hardening and tempering process and big rod sensing tempering product line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111020153A (en) * | 2019-12-03 | 2020-04-17 | 南通迪瓦特节能风机有限公司 | Bar air cooling system of steel mill bar production line |
| CN111020153B (en) * | 2019-12-03 | 2021-08-24 | 南通迪瓦特节能风机有限公司 | Bar air cooling system of steel mill bar production line |
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