CN108381120A - A kind of processing method of brake caliper - Google Patents
A kind of processing method of brake caliper Download PDFInfo
- Publication number
- CN108381120A CN108381120A CN201810119599.9A CN201810119599A CN108381120A CN 108381120 A CN108381120 A CN 108381120A CN 201810119599 A CN201810119599 A CN 201810119599A CN 108381120 A CN108381120 A CN 108381120A
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- CN
- China
- Prior art keywords
- brake caliper
- detection camera
- screw
- air vent
- oil inlet
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
The present invention provides a kind of processing methods of brake caliper, include the following steps：1) is installed to brake caliper on hydraulically operated fixture, and then fixture is installed in the good VMP40 bands four shaft vertical machining center of friend；2) millings oil inlet hole end surface, 3) the oily bottom outlet of drillings；4) attacks the screw thread of oily bottom outlet；5) bores air vent；6) attacks the screw thread of air vent；7) holes drilled through；8) card taking pincers are examined.It is processed by the good VMP40 bands four shaft vertical machining center of friend, reduce processing flow, improve processing efficiency, pass through the first detection phase machine testing fuel feed hole end face, by the second detection phase machine testing oil inlet bottom outlet, camera is detected for detecting air vent by third, passes through the 4th detection phase machine testing through-hole, the display screen for detecting display device shows the machining status of oil inlet hole end surface, oil inlet bottom outlet, air vent and through-hole, is processed again according to machining status to determine whether there is.
Description
Technical field
The present invention relates to brake caliper technical field, more particularly to a kind of processing method of brake caliper.
Background technology
Automotive safety and everyone life are closely bound up, and most basic active safety equipment will count braking system on automobile
It unites.Brake is the chief component of brake system of car, is one of main security component of automobile.With vehicle performance
Continuous improvement, the continuous promotion of speed also proposes requirements at the higher level therewith to the braking system of vehicle, and then braking effect is more
Good disk brake is just more and more widely applied in car, commercial car.Automotive disc brake is rubbed with middle end face
Face forms brake unit by friction plate and its metal dish, and the size of this brake force is just reflected in across in brake disc both sides
On clamping clip, referred to as brake caliper.
The processing of existing brake caliper needs repeatedly to be processed in this way, and adding usually using uniaxial machining center
There is no preliminary detection function during work, can not judge brake caliper whether process it is intact, if not intact also need to
It processes again, reduces a kind of processing method of brake caliper.
Invention content
For the usually used uniaxial machining center of processing of above-mentioned existing brake caliper, need repeatedly to be processed in this way,
And there is no preliminary detection function during processing, can not judge brake caliper whether process it is intact, if endless
The problems such as also needing to well process again, reduce the processing efficiency of brake caliper, the technical problem to be solved in the present invention is to provide
A kind of processing method of brake caliper.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is：
A kind of processing method of brake caliper, includes the following steps：
1) is installed to brake caliper on hydraulically operated fixture, then the pressure 25-30MPa of hydraulically operated fixture installs fixture
Onto the good VMP40 bands four shaft vertical machining center of friend.
2) millings oil inlet hole end surface, using vertical milling cutter, the rotating speed of a diameter of 30mm of milling cutter, milling cutter are 1800 revs/min
Clock, milling cutter advance 1000mm per minute；
3) the oily bottom outlet of drillings is molded using staged and is bored, be molded brill one section of a diameter of 9mm, another section it is a diameter of
18mm, the rotating speed for being molded brill are 1400 revs/min, and advance 400mm per minute is bored in molding；
4) attacks the screw thread of oily bottom outlet, and using M10 screw taps, the spacing of screw-tap threaded is 1mm, and the rotating speed of screw tap is 1000
Rev/min kind, screw tap advance 1000mm per minute；
5) bores air vent and is molded one section of a diameter of 9mm, another section of a diameter of 10.2mm of brill using staged at brill,
The rotating speed that molding is bored is 1700 revs/min, and advance 300mm per minute is bored in molding；
6) attacks the screw thread of air vent, and using M10 screw taps, the spacing of screw-tap threaded is 1.5mm, and the rotating speed of screw tap is 1000
Rev/min kind, screw tap advance 1000mm per minute；
7) holes drilled through is processed using drill bit, a diameter of 3mm of drill bit, and the rotating speed of drill bit is 3500 revs/min of kinds, and drill bit is every
Minute advance 350mm；
8) after processing is completed, removes brake caliper, and test to the brake caliper processed from hydraulically operated fixture.
The preferred embodiment of said program is：The hydraulically operated fixture includes pedestal, fixed seat and clamp system, on the pedestal
It is provided with fixed seat, the side of the fixed seat is provided with clamp system, and clamp system clamps braking under the action of hydraulic cylinder
Clamp, clamp system can rotate, and the position for clamping brake caliper can be according to requiring to be adjusted, while being also convenient for picking and placeing system
Moving calipers.
The preferred embodiment of said program is：The first detection camera, the second detection camera, the are provided on the hydraulically operated fixture
Three detection cameras and the 4th detection camera pass through the second detection phase machine testing by the first detection phase machine testing fuel feed hole end face
Oil inlet bottom outlet detects phase machine testing air vent by third, passes through the 4th detection phase machine testing through-hole.
The preferred embodiment of said program is：Further include detection display device, the detection display device is separately connected first
It detects camera, the second detection camera, third detection camera and the 4th detection camera, the display screen for detecting display device and shows oil inlet
The machining status of hole end surface, oil inlet bottom outlet, air vent and through-hole is processed according to machining status to determine whether there is again.
Advantageous effect：A kind of processing method of brake caliper provided by the present invention, it is vertical by good the 4th axis of VMP40 bands of friend
Formula machining center is processed, and can disposably complete to process, and is not needed multiple link operations, is reduced processing flow, improve
Processing efficiency.The first detection camera, the second detection camera, third detection camera and the 4th detection phase are provided on hydraulically operated fixture
Machine, by the second detection phase machine testing oil inlet bottom outlet, is examined by the first detection camera for detecting oil inlet hole end surface by third
Camera is surveyed for detecting air vent, by the 4th detection phase machine testing through-hole, the display screen for detecting display device shows fuel feed hole
End face, oil inlet bottom outlet, air vent and through-hole machining status, processed again according to machining status to determine whether there is.
Description of the drawings
Fig. 1 is the structural schematic diagram of hydraulically operated fixture in the present invention.
In figure：1- pedestals, 2- clamp systems, 3- fixed seats.
Specific implementation mode
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with the accompanying drawings to the present invention
Specific implementation mode be described in detail.Many details are elaborated in the following description in order to fully understand this hair
It is bright.But the invention can be embodied in many other ways as described herein, those skilled in the art can be not
Similar improvement is done in the case of violating intension of the present invention, therefore the present invention is not limited by following public specific embodiment.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the Listed Items of pass.
The present invention provides a kind of processing methods of brake caliper, include the following steps：
1) is installed to brake caliper on hydraulically operated fixture, then the pressure 25-30MPa of hydraulically operated fixture installs fixture
Onto the good VMP40 bands four shaft vertical machining center of friend.
2) millings oil inlet hole end surface, using vertical milling cutter, the rotating speed of a diameter of 30mm of milling cutter, milling cutter are 1800 revs/min
Clock, milling cutter advance 1000mm per minute；
3) the oily bottom outlet of drillings is molded using staged and is bored, be molded brill one section of a diameter of 9mm, another section it is a diameter of
18mm, the rotating speed for being molded brill are 1400 revs/min, and advance 400mm per minute is bored in molding；
4) attacks the screw thread of oily bottom outlet, and using M10 screw taps, the spacing of screw-tap threaded is 1mm, and the rotating speed of screw tap is 1000
Rev/min kind, screw tap advance 1000mm per minute；
5) bores air vent and is molded one section of a diameter of 9mm, another section of a diameter of 10.2mm of brill using staged at brill,
The rotating speed that molding is bored is 1700 revs/min, and advance 300mm per minute is bored in molding；
6) attacks the screw thread of air vent, and using M10 screw taps, the spacing of screw-tap threaded is 1.5mm, and the rotating speed of screw tap is 1000
Rev/min kind, screw tap advance 1000mm per minute；
7) holes drilled through is processed using drill bit, a diameter of 3mm of drill bit, and the rotating speed of drill bit is 3500 revs/min of kinds, and drill bit is every
Minute advance 350mm；
8) after processing is completed, removes brake caliper, and test to the brake caliper processed from hydraulically operated fixture.
As shown in Figure 1, the hydraulically operated fixture includes pedestal 1, fixed seat 3 and clamp system 2, it is provided on the pedestal 1
The side of fixed seat 3, fixed seat 3 is provided with clamp system 2, and clamp system 2 clamps brake caliper under the action of hydraulic cylinder, folder
Tight mechanism 2 can rotate, and the position for clamping brake caliper can be according to requiring to be adjusted, while being also convenient for picking and placeing braking clamp
Pincers.
Wherein, the first detection camera, the second detection camera, third detection camera and the 4th detection are provided on hydraulically operated fixture
Camera is detected by the second detection phase machine testing oil inlet bottom outlet by third by the first detection phase machine testing fuel feed hole end face
Phase machine testing air vent passes through the 4th detection phase machine testing through-hole.
Wherein, further include detecting display device, the detection display device is separately connected the first detection camera, the second detection
Camera, third detection camera and the 4th detection camera, detect display device display screen show oil inlet hole end surface, oil inlet bottom outlet,
The machining status of air vent and through-hole is processed according to machining status to determine whether there is again.
From the above mentioned, invention achieves following technique effects：By the good VMP40 band four shaft vertical machining centers of friend into
Row processing, can disposably complete to process, and do not need multiple link operations, reduce processing flow, improve processing efficiency.Liquid
It is provided with the first detection camera, the second detection camera, third detection camera and the 4th detection camera on pressure fixture, passes through the first inspection
Camera is surveyed for detecting oil inlet hole end surface, by the second detection phase machine testing oil inlet bottom outlet, camera is detected for examining by third
Measuring stomata, by the 4th detection phase machine testing through-hole, the display screen for detecting display device shows oil inlet hole end surface, oil inlet bottom
Hole, air vent and through-hole machining status, processed again according to machining status to determine whether there is.
Each technical characteristic of embodiment described above can be combined arbitrarily, to keep description succinct, not to above-mentioned reality
It applies all possible combination of each technical characteristic in example to be all described, as long as however, the combination of these technical characteristics is not deposited
In contradiction, it is all considered to be the range of this specification record.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art
It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Range.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (5)
1. a kind of processing method of brake caliper, which is characterized in that include the following steps：
1) is installed to brake caliper on hydraulically operated fixture, then fixture is installed to friend by the pressure 25-30MPa of hydraulically operated fixture
In good VMP40 bands four shaft vertical machining center.
2) millings oil inlet hole end surface, using vertical milling cutter, the rotating speed of a diameter of 30mm of milling cutter, milling cutter are 1800 revs/min, milling
Knife advance 1000mm per minute；
3) the oily bottom outlet of drillings is molded using staged and is bored, is molded one section of a diameter of 9mm, another section of a diameter of 18mm of brill, at
The rotating speed that type bores is 1400 revs/min, and advance 400mm per minute is bored in molding；
4) attacks the screw thread of oily bottom outlet, and using M10 screw taps, the spacing of screw-tap threaded is 1mm, and the rotating speed of screw tap is 1000 revs/min
Kind, screw tap advance 1000mm per minute；
5) bores air vent and is molded one section of a diameter of 9mm, another section of a diameter of 10.2mm of brill using staged at brill, is molded
The rotating speed of brill is 1700 revs/min, and advance 300mm per minute is bored in molding；
6) attacks the screw thread of air vent, and using M10 screw taps, the spacing of screw-tap threaded is 1.5mm, and the rotating speed of screw tap is 1000 revs/min
Kind, screw tap advance 1000mm per minute；
7) holes drilled through is processed using drill bit, a diameter of 3mm of drill bit, and the rotating speed of drill bit is 3500 revs/min of kinds, and drill bit is per minute
Advance 350mm；
8) after processing is completed, removes brake caliper, and test to the brake caliper processed from hydraulically operated fixture.
2. the processing method of brake caliper according to claim 1, which is characterized in that the hydraulically operated fixture include pedestal,
Fixed seat and clamp system are provided with fixed seat on the pedestal, and the side of the fixed seat is provided with clamp system.
3. the processing method of brake caliper according to claim 2, which is characterized in that be provided on the hydraulically operated fixture
One detection camera, the second detection camera, third detection camera and the 4th detection camera.
4. the processing method of brake caliper according to claim 3, which is characterized in that the first detection camera is for examining
Oil inlet hole end surface is surveyed, the second detection camera is for detecting fuel feed hole, and the third detection camera is for detecting air vent, institute
The 4th detection camera is stated for detecting through-hole.
5. the processing method of brake caliper according to claim 1, which is characterized in that further include detection display device, institute
It states detection display device and is separately connected the first detection camera, the second detection camera, third detection camera and the 4th detection camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810119599.9A CN108381120A (en) | 2018-02-06 | 2018-02-06 | A kind of processing method of brake caliper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810119599.9A CN108381120A (en) | 2018-02-06 | 2018-02-06 | A kind of processing method of brake caliper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108381120A true CN108381120A (en) | 2018-08-10 |
Family
ID=63075292
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810119599.9A Pending CN108381120A (en) | 2018-02-06 | 2018-02-06 | A kind of processing method of brake caliper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108381120A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434558A (en) * | 2019-07-12 | 2019-11-12 | 浙江楠源机械制造有限公司 | The processing method of brake callipers |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6948720B1 (en) * | 2002-12-10 | 2005-09-27 | Carlson James D | Computer controlled positioning table |
| US20100236875A1 (en) * | 2009-03-20 | 2010-09-23 | Bendix Spicer Foundation Brake Llc | Air Disk Brake Caliper Pre-Stressing Method and Pre-Stressed Caliper Apparatus |
| CN201866139U (en) * | 2010-07-12 | 2011-06-15 | 芜湖伯特利汽车安全***有限公司 | Brake caliper for brake system of motor vehicle |
| CN102284832A (en) * | 2011-04-29 | 2011-12-21 | 仙桃祥泰汽车零部件有限公司 | Precision production method of front brake callipers body of light bus |
| CN103597237A (en) * | 2011-06-09 | 2014-02-19 | 北京京西重工有限公司 | Pivot pad brake caliper |
| CN203836036U (en) * | 2013-10-30 | 2014-09-17 | 仙桃祥泰汽车零部件有限公司 | High-strength brake caliper body for sport utility vehicle (SUV) |
-
2018
- 2018-02-06 CN CN201810119599.9A patent/CN108381120A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6948720B1 (en) * | 2002-12-10 | 2005-09-27 | Carlson James D | Computer controlled positioning table |
| US20100236875A1 (en) * | 2009-03-20 | 2010-09-23 | Bendix Spicer Foundation Brake Llc | Air Disk Brake Caliper Pre-Stressing Method and Pre-Stressed Caliper Apparatus |
| CN201866139U (en) * | 2010-07-12 | 2011-06-15 | 芜湖伯特利汽车安全***有限公司 | Brake caliper for brake system of motor vehicle |
| CN102284832A (en) * | 2011-04-29 | 2011-12-21 | 仙桃祥泰汽车零部件有限公司 | Precision production method of front brake callipers body of light bus |
| CN103597237A (en) * | 2011-06-09 | 2014-02-19 | 北京京西重工有限公司 | Pivot pad brake caliper |
| CN203836036U (en) * | 2013-10-30 | 2014-09-17 | 仙桃祥泰汽车零部件有限公司 | High-strength brake caliper body for sport utility vehicle (SUV) |
Non-Patent Citations (1)
| Title |
|---|
| 刘笃喜，王玉主编: "《机械精度设计与检测技术》", 31 March 2012, 国防工业出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110434558A (en) * | 2019-07-12 | 2019-11-12 | 浙江楠源机械制造有限公司 | The processing method of brake callipers |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20180810 |