CN108381013A - A kind of narrow gap TIG welding guns - Google Patents

A kind of narrow gap TIG welding guns Download PDF

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Publication number
CN108381013A
CN108381013A CN201810400846.2A CN201810400846A CN108381013A CN 108381013 A CN108381013 A CN 108381013A CN 201810400846 A CN201810400846 A CN 201810400846A CN 108381013 A CN108381013 A CN 108381013A
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CN
China
Prior art keywords
gas hood
torch body
narrow gap
tig welding
welding guns
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Granted
Application number
CN201810400846.2A
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Chinese (zh)
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CN108381013B (en
Inventor
刘家骅
王兴
张文东
冯杨
石亨
苏政
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Shenyang Institute of Technology
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Shenyang Institute of Technology
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/285Cooled electrode holders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • B23K9/325Devices for supplying or evacuating shielding gas

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a kind of narrow gap TIG welding guns, are different from tradition, and left and right gas hood is divided into the both sides of torch body; because being perpendicular to the direction of width, size limitation is small, can be with the guard space of bigger; double gas hood designs, also favorably improve argon gas protecting effect.Cooling structure is set in torch body, it is another to have two collets for being individually insulated torch body and left gas hood and torch body and right gas hood, therefore gas hood electrification is can avoid, charging zone is reduced to minimum, without in entire welding gun surface ceramic coated insulating layer again, welding gun width being avoided to increase.On the whole, in the case that the welding gun is the advantages that inheriting tradition TIG weld arc stability is high, compact in design, collect welding gun, water cooling is in one, convenient for being mounted as a whole on automatic welder, groove gap can significantly be reduced, and then largely save welding material and power consumption, improve welding productivity.

Description

A kind of narrow gap TIG welding guns
Technical field
The present invention relates to a kind of welding guns, especially TIG welding guns.
Background technology
The protection weldering of non-melt pole inert gas tungsten electrode(Tungsten Inert Gas Welding, TIG)Welding gun(Following letter Claim TIG welding guns)Effect is clamping tungsten electrode, conduction welding current and conveying and sprays protective gas.Existing water-cooled TIG welds welding gun Structure is as shown in Figure 1.Structure is mainly by tungsten electrode 1, ceramic nozzle 2, air guide casing 3, terminal clamp 4, gun body 5, electrode cap 6, Air inlet pipe 7, cooling water pipe 8 control switch 9, and torch handle 10 is constituted.When welding, when electric current is more than among argon atmosphere Realize that gun body cools down using cooling water pipe 8 when 150A, air inlet pipe 7, which transmits gas to ceramic nozzle 2, makes ejection protective gas, Play the role of air-isolation protection molten bath in welding process.4 one end of terminal clamp, which is connected by conducting wire with power supply, conducts welding Electric current, the other end are connected with tungsten electrode 1.Arc heat is generated after energization between tungsten electrode and weldment to be welded.
With the fast development of China's intelligence manufacture industry, the wall thickness dimension of large scale structure is increasing, such as 1000 MW grades Nuclear-power reactor, pressure vessel wall thickness is up to 250 mm;And the steam turbine low-pressure welded disc turbine rotor of nuclear power, thickness are also up to 200 Mm or more.Backing welding is carried out using Fig. 1 welding guns, as traditional TIG welding guns, is designed using coaxial gas shielded, gun body 5 is located at Among ceramic nozzle 2, when welding, tungsten grade and molten bath are among argon atmosphere.In order to ensure that welding gun has good thermal diffusivity And realize the accessibility of welding gun, it is necessary to open Y type grooves and be welded, the angle of groove needs 70 °, and weld seam is wide and deep, not only fills out The phenomenon that filling amount of metal increase, wlding and energy consumption increase, and welding efficiency declines, while will appear side wall incomplete fusion, influences The quality of weld seam.Obviously traditional welding method cannot meet the needs of these components making.
Invention content
The present invention overcomes the deficiencies in the prior art, provides and a kind of can guarantee that welding gun welds under narrow and deep groove and still has There is good thermal diffusivity and realize the accessibility of welding gun, wlding and energy consumption consumption are reduced, and welding efficiency and weldquality improve Narrow gap TIG welding guns.
In order to achieve the above objectives, the technical solution adopted by the present invention is:
A kind of narrow gap TIG welding guns, characterized in that include the torch body equipped with cooling structure, be divided into the torch body The left gas hood and right gas hood of both sides, and be individually insulated the torch body and left gas hood, two of torch body and right gas hood Collets, the torch body are conductively connected the tungsten electrode for stretching out bottom end.
Preferably, the cooling structure is " V " font, including two cooling tubes gradually closed up to bottom end.
Preferably, the left gas hood and right gas hood are respectively equipped with turn, and are positioned parallel in the correspondence cooling tube The cooling tube is obliquely installed.
Preferably, described by the corresponding adjustable connection of collets between the left gas hood and torch body Also by the corresponding adjustable connection of collets between right gas hood and torch body.
Preferably, the torch body is equipped with the connecting pin being connected with the collets, and the connecting pin is equipped with to right The strip limit hole for answering left gas hood or right gas hood direction to extend, the collets bottom end are equipped with described in slidable be inserted in The limited block of limit hole, and the collets are equipped with the threaded connector that mating can be fixed on the limit hole.
Preferably, the water inlet of the air inlet of the left gas hood, right gas hood air inlet and the cooling structure is equipped with Airtight sealed structure.
Preferably, the torch body is brass conductive body.
Preferably, the filter plate of buffer gas flow is respectively equipped in the left gas hood and right gas hood.
Preferably, the welding gun is flat structure, and thickness is in 8 mm ~ 9mm.
The advantageous effect that the present invention is reached:
1. the narrow gap TIG welding guns of the present invention, are different from tradition, left and right gas hood is divided into the both sides of torch body, because being vertical Directly in the direction of width, size limitation is small, also can favorably improve argon gas with the guard space of bigger, double gas hood designs and protect Protect effect.Cooling structure is set in torch body, is separately individually insulated torch body and left gas hood and torch body and right gas hood Two collets, therefore can avoid gas hood electrification, charging zone is reduced to minimum, without entire welding gun surface again Ceramic coated insulating layer avoids welding gun width from increasing.On the whole, the welding gun is high in inheriting tradition TIG weld arc stability The advantages that in the case of, compact in design, collect welding gun, water cooling is in one, convenient for being mounted as a whole on automatic welder, can significantly subtract Small groove gap, and then welding material and power consumption are largely saved, improve welding productivity.
2. cooling structure is designed as " V " font, including two cooling tubes gradually closed up to bottom end, it is wide the body of a gun can be reduced Degree, it is easier to the bottom for going deep into welding gun, from tungsten electrode closer to reach better cooling effect.Welding gun can be improved for a long time The reliability of work is realized and is obtained without splashing, without slag inclusion, the thick plates that weld defect is few, weld strength and toughness are high Connector.
3. left gas hood and right gas hood can be respectively equipped with turn, to generate buffering to air-flow, reach preferably protection effect Filter plate is respectively arranged in especially left gas hood and right gas hood in fruit, and in addition left and right gas hood can be respectively at the position of corresponding cooling tube Parallel cooling tube, which tilts, to be extended, to preferably close to welding gun bottom, protect tungsten electrode, improve protecting effect.
4. liang left gas hood of the adjustable connection of collets difference and torch body and right gas hood and torch body.Because of gas Body is there are flow field and has stickiness, only can just form laminar flow under certain condition, and after welding gun is using double gas hoods, when welding will There are two strands of gases.When two bursts of gas flow rate sizes or direction difference, it is easy to form turbulent flow when meeting.Thus it is designed so that Left and right gas hood relative position is adjustable, can adjust the flow direction of two strands of air-flows, forms laminar flow protective gas, is advantageous to improve Protecting effect improves welding quality.
5. torch body is equipped with the connecting pin being connected with collets, connecting pin is equipped with to the left gas hood of correspondence or right gas The strip limit hole that direction extends is covered, collets bottom end is equipped with the limited block for being slidably inserted in limit hole, and collets Being equipped with mating can be fixed on the threaded connector of limit hole, so as to easily adjust two gas hoods and tungsten electrode away from From, namely convenient for two strands of gases it is transferred to best protection position, collets are limited by the cooperation of limited block and limit hole, It can better ensure that the relative position of left and right gas hood and torch body.
6. the water inlet of left gas hood air inlet, right gas hood air inlet and cooling structure is all provided with airtight sealed structure, then It can guarantee good leakproofness so that welding gun of the invention further integrates torch body, water cooling, airtight, using more It is convenient.
7. torch body is brass conductive body, there is higher heat conduction, electric conductivity, and with good mechanical property and Corrosion resisting property is conducive to extend service life, improves welding quality.
8. welding gun is designed as flat structure, thickness is then more conducive to narrow gap welding in 8 mm ~ 9mm, improves welding Efficiency can cause body of a gun cell wall, hole wall excessively thin, insufficient strength because if the body of a gun is undersized;And if the body of a gun is oversized, Narrow sloping-glot gap width can then be increased.
9. currently preferred narrow gap TIG welding guns can realize that groove width is the thick plates of 10mm narrow gaps, with Traditional TIG is compared, and 40%-50% can be improved in production efficiency, and cost can reduce 25%-35%.
Description of the drawings
Fig. 1 is existing water-cooled TIG welding gun structure schematic diagrames;
Fig. 2 is the half of sectional view figure of the preferred embodiment of the present invention;
Fig. 3 is the schematic diagram of torch body in the preferred embodiment of the present invention;
Fig. 4 is gas hood body in the preferred embodiment of the present invention(Right gas hood body or left gas hood body)Schematic diagram;
Fig. 5 is the schematic diagram of collets in the preferred embodiment of the present invention;
Wherein:
1, tungsten electrode, 2, ceramic nozzle, 3, air guide casing, 4, terminal clamp, 5, gun body, 6, electrode cap, 7, air inlet pipe, 8, cooling Water pipe, 9, control switch, 10, torch handle;
11, torch body, 112, connecting pin, 12, left gas hood, 122, left gas hood body, 126, right-angle turning, 13, right gas hood, 132, Right gas hood body, 134, right gas hood lid, 136, right-angle turning, 14, collets, 142, first part, 144, second part, 16, into The mouth of a river, 17, water outlet, 18, electrical wire wiring mouth, 19, limit hole, 20, limited block, 21, mounting hole, 22, installation through-hole, 23, cold But structure, 232, water inlet pipe, 234, outlet pipe, 24, tungsten electrode.
Specific implementation mode
The invention will be further described below in conjunction with the accompanying drawings.Following embodiment is only used for clearly illustrating the present invention Technical solution, and not intended to limit the protection scope of the present invention.
As shown in Figure 2-5, a kind of narrow gap TIG welding guns include the torch body 11 equipped with cooling structure 23, are divided into weldering The left gas hood 12 and right gas hood 13 of 11 both sides of gun main body, and it is individually insulated torch body 11 and left gas hood 12, torch body 11 With two collets 14 of right gas hood 13, torch body 11 is equipped with electrical wire wiring mouth 18, and is conductively connected and stretches out bottom end Tungsten electrode 24.
Specifically, torch body 11 have a shoulder and under connect cooling structure 23, and cooling structure 23 is " V " font, packet Include two cooling tubes for gradually closing up to bottom end and being connected to, respectively water inlet pipe 232 and outlet pipe 234, the water inlet of water inlet pipe 232 The water outlet 17 of mouth 16 and outlet pipe 234 is respectively provided at two shoulders of torch body 11.Due to the design of narrow gap TIG welding guns It is directed to the progress of slab weldment, general electric current is larger, and good water-cooling loop just can guarantee to tungsten electrode 24 and torch body 11 have good water-cooled effect, prevent in the welding process, and tungsten electrode 24 and torch body 11 are burned because local heating is excessively high. The cooling structure 23 of the present embodiment, as shown in figure 3, using " V " font, it is as small as possible shorten inlet tube and outlet tube 232,234 it Between distance, to reduce 11 width of torch body.Protective gas is enable effectively to cover tungsten electrode 24 and weld seam molten bath.
Left gas hood 12 includes left gas hood body 122 and left gas hood lid(It is not shown), right gas hood 13 includes right gas hood body 132 and the right side Gas hood lid 134.The filter plate of buffer gas flow is further respectively had in left gas hood body 122 and right gas hood body 132.In addition, 12 He of left gas hood Right gas hood 13 is respectively equipped with right-angle turning 126,136, and is obliquely installed in the cooling tube that is positioned parallel to of corresponding cooling tube.
One collets, 14 adjustable left gas hood 12 of connection and torch body 11, the 14 adjustable connection of another collets are right Gas hood 13 and torch body 11.It is connected with each end collets 14 specifically, two shoulders of torch body 11 are yearned for extending to form respectively Connecting pin 112, connecting pin 112 is equipped with the strip limit hole extended to the left gas hood 12 of correspondence or 13 direction of right gas hood 19,14 bottom end of collets, which is equipped with, is slidably inserted in the limited block 20 of limit hole 19, and be equipped with can be mating for collets 14 It is fixed on the threaded connector of limit hole 19(It is not shown).More specifically, collets 14 include that head and the tail overlap blocky the to be connected A part 142 and second part 144, the side of first part 142 open up mounting hole 21 so as to the gas hood with corresponding side(Left gas hood 12 or right gas hoods 13)Fixed, limited block 20 is arranged in the lower end of second part 144, and it is logical that two installations are opened up on second part 144 Hole 22 is located at 20 both sides of limited block, to be connected through a screw thread part such as bolt can on 11 connecting pin 112 of torch body Limit hole 19 be connected.In addition, in the present embodiment, collets 14 can also use other materials using nylon block Collets 14, do not limit the invention.
When collets 14 are so that be powered, only torch body 11 is charged, and welding gun rest part is not charged, reaches good exhausted Edge effect.And facilitate and adjust left and right gas hood 12,13 at a distance from tungsten electrode 24, reach optimal gas protective position.
In addition, the water inlet 16 of the air inlet of left gas hood 12,13 air inlet of right gas hood and cooling structure 23 is equipped with gas Close sealing structure.So that the welding gun of the present invention integrates torch body 11, water cooling, airtight, application is more convenient.For this reality Example is applied, between water pipe and water inlet 16, water outlet 17, between tracheae and left and right gas hood 12,13, all uses pipe screw joint, it is left Gas hood body 122 and left gas hood lid(It is not shown), right gas hood body 132 is respectively adopted multiple screws with right gas hood lid 134 and connects, and ensures Good leakproofness.
Torch body 11 is brass conductive body.With higher heat conduction, electric conductivity, and with good mechanical property and resistance to Corrosion energy is conducive to extend service life, improves welding quality.
Welding gun is flat structure, and thickness also takes into account master in 8 mm ~ 9mm in the case where reducing 11 width of torch body Body intensity is conducive to narrow gap welding, improves welding efficiency.
It is real to carry out built-up welding to No. 45 steel for the narrow gap TIG welding guns that the preferred embodiment of the present invention is installed using WSE-315 welding machines It tests, welding design parameter is as follows:Left and right gas hood 12,13 is respectively according to 9 mm -12mm of steel plate distance when not filling silk;Tungsten electrode 24 Extension elongation:3-4mm;Electric current:300A;Protective gas gas flow:25L/min;Weldering speed:0.36m/min.The results show that should Narrow clearance welding gun remains to stablize welding in 300A high currents.In welding process, arc stability burning, no splashing, gas shielded effect Fruit is good, and weld seam is silvery white, and appearance of weld is beautiful.
It should be noted that in the above preferred embodiment of the present invention, torch body 11 also uses screw to connect with tungsten electrode 24 It connects, bolt, the screw used in welding gun structure is standard component.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations Also it should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of narrow gap TIG welding guns, characterized in that include the torch body equipped with cooling structure, be divided into the welding gun master The left gas hood and right gas hood of body both sides, and it is individually insulated the two of the torch body and left gas hood, torch body and right gas hood A collets, the torch body are conductively connected the tungsten electrode for stretching out bottom end.
2. a kind of narrow gap TIG welding guns according to claim 1, characterized in that the cooling structure is " V " font, packet Include two cooling tubes gradually closed up to bottom end.
3. a kind of narrow gap TIG welding guns according to claim 2, characterized in that the left gas hood and right gas hood are set respectively There is turn, and is obliquely installed in the cooling tube that is positioned parallel to of the correspondence cooling tube.
4. a kind of narrow gap TIG welding guns according to claim 1, characterized in that between the left gas hood and torch body By the corresponding adjustable connection of collets, also by the corresponding insulation between the right gas hood and torch body The adjustable connection of block.
5. a kind of narrow gap TIG welding guns according to claim 4, characterized in that the torch body be equipped with it is described absolutely The connected connecting pin of edge block, the connecting pin are equipped with the strip limit extended to the left gas hood of correspondence or right gas hood direction Hole, the collets bottom end, which is equipped with, is slidably inserted in the limited block of the limit hole, and be equipped with can for the collets The mating threaded connector for being fixed on the limit hole.
6. a kind of narrow gap TIG welding guns according to claim 1, characterized in that the air inlet of the left gas hood, right gas hood The water inlet of air inlet and the cooling structure is equipped with airtight sealed structure.
7. a kind of narrow gap TIG welding guns according to claim 1, characterized in that the torch body is brass conductive body.
8. a kind of narrow gap TIG welding guns according to claim 1 or 3, characterized in that in the left gas hood and right gas hood It is respectively equipped with the filter plate of buffer gas flow.
9. a kind of narrow gap TIG welding guns according to claim 1, characterized in that the welding gun is flat structure, and thickness exists 8 mm ~9mm。
CN201810400846.2A 2018-04-28 2018-04-28 Narrow-gap TIG welding gun Active CN108381013B (en)

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Application Number Priority Date Filing Date Title
CN201810400846.2A CN108381013B (en) 2018-04-28 2018-04-28 Narrow-gap TIG welding gun

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CN108381013A true CN108381013A (en) 2018-08-10
CN108381013B CN108381013B (en) 2024-03-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262117A (en) * 2018-10-17 2019-01-25 广东福维德焊接股份有限公司 A kind of efficiently cooling lockhole effect TIG deep penetration welding welding gun

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1451913A (en) * 1973-09-25 1976-10-06 Clarke Chapman Ltd Arc welding torch
US20050173379A1 (en) * 2004-02-11 2005-08-11 Rolls-Royce Plc Welding torch and shield
JP2006136938A (en) * 2004-10-13 2006-06-01 Babcock Hitachi Kk Non-consumable electrode welding torch and welding head with the head
CN201645011U (en) * 2010-04-28 2010-11-24 首钢总公司 Welding gun for narrow-gap gas shielded welding
CN102357722A (en) * 2011-10-26 2012-02-22 上海交通大学 Combined multi-parameter adjustable narrow-gap TIG (Tungsten Inert Gas) welding torch
CN104475943A (en) * 2014-12-22 2015-04-01 威海石岛重工有限公司 Small-diameter inner wall-surfacing torch head
CN105364274A (en) * 2015-12-14 2016-03-02 西安石油大学 Water cooling type insulating solid wall for narrow-gap TIG (Tungsten Inert gas Welding)
CN208116975U (en) * 2018-04-28 2018-11-20 沈阳工学院 narrow gap TIG welding gun

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1451913A (en) * 1973-09-25 1976-10-06 Clarke Chapman Ltd Arc welding torch
US20050173379A1 (en) * 2004-02-11 2005-08-11 Rolls-Royce Plc Welding torch and shield
JP2006136938A (en) * 2004-10-13 2006-06-01 Babcock Hitachi Kk Non-consumable electrode welding torch and welding head with the head
CN201645011U (en) * 2010-04-28 2010-11-24 首钢总公司 Welding gun for narrow-gap gas shielded welding
CN102357722A (en) * 2011-10-26 2012-02-22 上海交通大学 Combined multi-parameter adjustable narrow-gap TIG (Tungsten Inert Gas) welding torch
CN104475943A (en) * 2014-12-22 2015-04-01 威海石岛重工有限公司 Small-diameter inner wall-surfacing torch head
CN105364274A (en) * 2015-12-14 2016-03-02 西安石油大学 Water cooling type insulating solid wall for narrow-gap TIG (Tungsten Inert gas Welding)
CN208116975U (en) * 2018-04-28 2018-11-20 沈阳工学院 narrow gap TIG welding gun

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109262117A (en) * 2018-10-17 2019-01-25 广东福维德焊接股份有限公司 A kind of efficiently cooling lockhole effect TIG deep penetration welding welding gun
CN109262117B (en) * 2018-10-17 2023-12-22 广东福维德焊接股份有限公司 High-efficient refrigerated lockhole effect TIG deep penetration welding welder

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