CN108374139A - Preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating - Google Patents
Preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating Download PDFInfo
- Publication number
- CN108374139A CN108374139A CN201710003726.4A CN201710003726A CN108374139A CN 108374139 A CN108374139 A CN 108374139A CN 201710003726 A CN201710003726 A CN 201710003726A CN 108374139 A CN108374139 A CN 108374139A
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- Prior art keywords
- resin
- based composite
- protective coating
- polyamide resin
- powder
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/02—Pretreatment of the material to be coated, e.g. for coating on selected surface areas
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/02—Coating starting from inorganic powder by application of pressure only
- C23C24/04—Impact or kinetic deposition of particles
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
Abstract
The present invention relates to one kind before polyamide resin resin-based composite thermal spraying on surface protective coating preprocess method.Pass through polymer matrix composites molding surface and metal(Or alloy)The pretreating process that prime coat is combined realizes effectively depositing and the binding force between coating and matrix is substantially improved for protective facing particle.Wherein, molding surface uses laser etching process, the use of tool is nanosecond or picosecond pulse laser;Prime coat uses cold spray process, the use of material is the metal or alloy powder such as Al powder or Cu powder.After this pretreating process, bond strength and heat shock resistance circulation ability between protective coating and matrix are substantially improved.
Description
Technical field
The present invention relates to preprocess methods before a kind of polyamide resin resin-based composite thermal spraying on surface protective coating, belong to
Field of surface engineering technique.
Background technology
Polyamide resin resin-based composite relies on low specific strength height, friction coefficient, endurance and good corrosion resistance, hinders energy of making an uproar
The strong advantage of power is contained outside aero-engine and is obtained on the components such as casing, fancase, compressor blade, inlet casing extensively
Using.Not only the loss of weight requirement of aviation operational aircraft of new generation had been met, but also has considerably reduced cost.
However, the current normal working temperature of polyamide resin resin-based composite makes inside at 350 DEG C hereinafter, working as and tempering occurring
When temperature sharp rises to 600 DEG C even 800 DEG C, multiple material ablation scaling loss will occur in a short time and lead to not continue to take
Labour, therefore, the anti-yaw damper protection of polyamide resin resin-based composite is current problem in the urgent need to address.
Mainly the research including heatproof resin material is modified and in current material table for the approach of raising ablation resistance at present
Face prepares anti-yaw damper protective coating.(1)Pass through the existing polyamide of modification, Development of Novel resin, such as graphite/polyamide;Development
Heat resistant polyamide novel flame-retardant system, such as bromine system flame retardant systems(Firemaster@CP-44HF、Saytex@HP-3010、
SaFRon5251-DF, F-3100, halogen-free flameproof system(Red phosphorus, melamine salt, Exolit OP);In the selection of reinforcing material
Aspect has:Carbon fiber, glass fibre, K2Ti6O13 whiskers and mica enhancing etc..But external state-of-the-art polyamide at present
The temperature tolerance of based composites also only has 380 DEG C, to be promoted to 800 DEG C or more, difficulty is big to be anticipated that.(2)Using heat
Spraying process prepares heat-resisting anti-yaw damper or resistance to high temperature oxidation protective coating on resin material surface.
Anti-yaw damper or high temperature coatings material are mostly ceramic material or ceramic-metal composite, and hot-spraying technique is with it
The advantages such as power is high, technique is flexible, easy to operate, coating layer thickness is controllable, have very big in terms of preparing ceramic base protective coating
Advantage.Thus composite material surface spraying prepares ablation resistance of the anti-yaw damper coating than improving polymer matrix composites itself merely
Can have better operability, also be more in line with circular economy and the strategy and policy policy of sustainable development.However it adopts at present
Coating is directly carried out on resin base matrix surface to prepare in the presence of very big problem, be mainly manifested in hot-spraying technique:
(1)Matrix have thermal sensitivity, overheat is easy to happen in thermal spray process, because internal stress is excessive deform and divide
Layer failure.
(2)Thermal spraying molten state spraying particle is not easy to merge bonding with matrix, it is difficult to deposit, binding force is very weak(Mainly by
In polymer matrix composites with protective coating metal and ceramic material matching in physical and chemical performances such as coefficient of thermal expansion
There are larger differences, and there are difficulty for the bond vitrified between composite material and barrier material).
The above problem keeps preparing for multiple material surface erosion-resistant protective coating seriously hampered.It is applied to advanced aviation at present
Polyamide compoiste material on engine components is directed to the anti-burning of polyamide compoiste material there is an urgent need for promoting its Burning corrosion resistance energy
It loses protective coating and studies rare report, the combination promoted while for how to realize coating deposition between coating and basis material is strong
Degree also lacks effective implementation.
In addition, have technical solution to choose the material that fusing point is low, caking property is good first prepares prime coat before prepared by carry out face layer,
To enhance the binding force of coating.But the anchoring strength of coating realized at present is in 5MPa or so, the actual requirement with application
(10MPa or more)It compares, there is also prodigious gaps.
Invention content
It exists in the prior art and coating material easily occurs in polyamide resin resin-based composite thermal spraying on surface protective coating
Be difficult to deposit, binding force is very low, the technical issues of can easily peel off and layering failure is occurred by the thermal damage of spraying heat source,
In order to solve the problems, such as this, pretreatment side before a kind of polyamide resin resin-based composite thermal spraying on surface protective coating of present invention proposition
Method, this method are started in terms of matrix surface pretreatment and the processing two of metal (alloy) prime coat, it is proposed that a kind of multiple material table
The processing method that face metal (alloy) is changed.This method can realize effectively depositing and coating and base is substantially improved for protective facing particle
Binding force between body.Make thermal spraying function protecting coating material(The materials such as metal/ceramic)It can effectively deposit, realize excellent
Safeguard function.
To solve the above-mentioned problems, present invention employs following technical solutions:
Preprocess method before a kind of polyamide resin resin-based composite thermal spraying on surface protective coating, it is characterised in that including as follows
Step:
The first step performs etching processing using laser etching process in polyamide resin resin-based composite matrix surface;
Second step is sunk on the polyamide composite base material surface with etching moulding using the spraying of cold spray process progress prime coat
Product, the final metallization for realizing polyamide resin resin-based composite surface.
In a preferred technical solution, the laser ablation of the first step uses nanosecond or picosecond pulse laser,
Etch 30-120 μm of moulding depth.
In a preferred technical solution, the cold spraying prime coat of the second step uses metal or alloy powder, beats
50-200 μm of underlayer thickness.
In a preferred technical solution, the metal powder is Al powder or Cu powder.
The technique effect of the present invention is as follows:
(1)For polyamide resin resin-based composite after molding surface, surface forms specific structure moulding, and spraying particle is embedded into institute
Among the moulding of etching, polymer matrix composites surface roughness and polymer matrix composites are increased to sprayed on material particle
Solid lock ability is inlayed, to promote the bond strength of coating.
(2)Prime coat is prepared using cold spray process, overcomes heat of traditional hot-spraying technique to polymer matrix composites
Damage avoids in spraying process polymer matrix composites because by pyrogenetic deformation and being layered failure phenomenon;Make resin simultaneously
Based composites realize coating metal, are that sedimentary condition is created in the preparation of function protecting face layer.
Figure of description
Fig. 1 polyamide resin resin-based composites surface)Pattern schematic diagram after laser ablation processing modelling;
Schematic diagram after the prime coat of Fig. 2 polyamide resin resin-based composite cold sprayings surface;
Fig. 3 polyamide resin resin-based composite thermal sprayings prepare function protecting coating schematic diagram.
Specific implementation mode
With reference to specific embodiment and Figure of description to a kind of polyamide resin resin-based composite surface of the invention
Preprocess method is further elaborated before thermal spraying protective coating, but the protection content of the present invention is not limited to following embodiment.
Preprocess method includes before a kind of polyamide resin resin-based composite thermal spraying on surface protective coating of the present invention:
(1) polyamide base matrix molding surface pre-processes
Technique:Laser ablation(Nanosecond or picosecond pulse laser)
So that surface is formed certain required specific structure moulding, increases the edge of Substrate Surface Roughness and matrix to sprayed on material particle
Build-in locks ability, to promote the bond strength of coating.
Etch moulding depth parameter:30~120µm.
(2) matrix surface prime coat is processed(Cold spray apparatus)
Material:Metal or alloy powder;
Technique:Cold spraying.
It is being beaten with the polyamide resin resin-based composite surface of specific modelling structure to deposit using cold spraying Al powder or Cu powder
Bottom avoids the thermal damage to base material, while polyamide resin resin-based composite being made to realize coating metal, is function protecting
Sedimentary condition is created in the preparation of face layer.
Thickness:50~200µm.
Polyamide base matrix is after the processing of above-mentioned surface metalation, base when can prepare functional surfaces layer to avoid thermal spraying
Body is damaged by heat source, and binding force between coating and matrix can be substantially improved, and promotes coating performance.Specific method such as embodiment 1 to
Shown in embodiment 23.
Embodiment
Dusty material has chosen ZrO in this experiment224CeO2 2.5Y2O3(- 125+11 μm of powder dynamics, lower thermal conductivity,
Excellent shock resistance), technique is plasma spraying, 700 μm of surface thickness.
Its technical process is:
(1)The cleaning of matrix sample;
(2)Laser ablation is processed;
Laser ablation parameter:(this experiment uses nanosecond laser)
Etch power test range (0.2 ~ 9W)
(3)Heating dehumidifying is carried out to Al powder;
(4)Dusty spray material is added into powder feeder;
(5)It puts sample well, adjusts composite spraying distance, determine cold spraying parameter, write manipulator spray procedure.
(6)Cold spray apparatus is opened, powder feeder is opened, runs manipulator program, spraying starts.After prepared by coating, close
Powder feeder turns off cold spray apparatus.Cold spray process parameter is as shown in table 1.
1 cold spray process parameter of table
(7)Spraying function face layer, for preparing anti-yaw damper coating, face layer dusty material can be containing ZrO for this experiment2Or Al2O3Pottery
The material of porcelain having compared with lower thermal conductivity, spraying process is plasma spraying(Or supersonic flame spraying).
Test result is as shown in table 2.From the test result in table 2 as it can be seen that protective coating realizes bond strength substantially carries
While liter, heat shock resistance circulation ability also achieves big leap.
Table 2 tests major parameter and test result
Claims (4)
1. preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating, it is characterised in that:Including as follows
Step:
The first step performs etching processing using laser etching process in polyamide resin resin-based composite matrix surface;
Second step is sunk on the polyamide composite base material surface with etching moulding using the spraying of cold spray process progress prime coat
Product, the final metallization for realizing polyamide resin resin-based composite surface.
2. preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating according to claim 1,
It is characterized in that, the laser ablation of the first step uses nanosecond or picosecond pulse laser, 30-120 μm of etching moulding depth.
3. preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating according to claim 1,
It is characterized in that, the cold spraying prime coat of the second step uses metal or alloy powder, 50-200 μm of bottoming layer thickness.
4. preprocess method before polyamide resin resin-based composite thermal spraying on surface protective coating according to claim 3,
It is characterized in that, the metal powder is Al powder or Cu powder.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109252130A (en) * | 2018-10-29 | 2019-01-22 | 天津大学 | A kind of metal alloy or the ceramic connection method with plastics |
CN109536870A (en) * | 2018-11-19 | 2019-03-29 | 航天材料及工艺研究所 | A kind of lasing safety coating and preparation method thereof |
CN110158012A (en) * | 2019-05-21 | 2019-08-23 | 中国科学院宁波材料技术与工程研究所 | A kind of method of metallizing rubber surface |
CN110273122A (en) * | 2019-07-16 | 2019-09-24 | 中国航发北京航空材料研究院 | The preparation method of the outer adjustment sheet long-life heat insulating coat of composite polyimide material |
CN110863167A (en) * | 2019-12-06 | 2020-03-06 | 华中科技大学 | Niobium-tungsten alloy ultrahigh-temperature oxidation-resistant coating structure and preparation method thereof |
CN111394772A (en) * | 2020-04-17 | 2020-07-10 | 安徽澳新工具有限公司 | Hammer surface electrophoresis treatment method |
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CN103215614A (en) * | 2013-04-27 | 2013-07-24 | 中国船舶重工集团公司第七二五研究所 | Preparation method of metallic oxide anode containing cold spraying tantalum intermediate layer |
CN104017977A (en) * | 2014-06-11 | 2014-09-03 | 温州大学 | Cam surface composite treatment process of combustion engine crank shaft |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109252130A (en) * | 2018-10-29 | 2019-01-22 | 天津大学 | A kind of metal alloy or the ceramic connection method with plastics |
CN109536870A (en) * | 2018-11-19 | 2019-03-29 | 航天材料及工艺研究所 | A kind of lasing safety coating and preparation method thereof |
CN109536870B (en) * | 2018-11-19 | 2020-12-18 | 航天材料及工艺研究所 | Laser protective coating and preparation method thereof |
CN110158012A (en) * | 2019-05-21 | 2019-08-23 | 中国科学院宁波材料技术与工程研究所 | A kind of method of metallizing rubber surface |
CN110158012B (en) * | 2019-05-21 | 2021-08-24 | 中国科学院宁波材料技术与工程研究所 | Method for metalizing rubber surface |
CN110273122A (en) * | 2019-07-16 | 2019-09-24 | 中国航发北京航空材料研究院 | The preparation method of the outer adjustment sheet long-life heat insulating coat of composite polyimide material |
CN110273122B (en) * | 2019-07-16 | 2021-08-06 | 中国航发北京航空材料研究院 | Preparation method of long-life heat-insulation coating of polyimide composite material outer adjusting sheet |
CN110863167A (en) * | 2019-12-06 | 2020-03-06 | 华中科技大学 | Niobium-tungsten alloy ultrahigh-temperature oxidation-resistant coating structure and preparation method thereof |
CN111394772A (en) * | 2020-04-17 | 2020-07-10 | 安徽澳新工具有限公司 | Hammer surface electrophoresis treatment method |
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Application publication date: 20180807 |