CN108364712A - A kind of lithium battery device using highly resistance battery impulse flexibility aluminium alloy cable - Google Patents

A kind of lithium battery device using highly resistance battery impulse flexibility aluminium alloy cable Download PDF

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Publication number
CN108364712A
CN108364712A CN201711409908.8A CN201711409908A CN108364712A CN 108364712 A CN108364712 A CN 108364712A CN 201711409908 A CN201711409908 A CN 201711409908A CN 108364712 A CN108364712 A CN 108364712A
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cable
thermoplastic elastomers
outside
foamed thermoplastic
layer
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CN201711409908.8A
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Chinese (zh)
Inventor
何嘉欣
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Shenzhen Foreign Exchange Mdt Infotech Ltd
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Shenzhen Foreign Exchange Mdt Infotech Ltd
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Priority to CN201711409908.8A priority Critical patent/CN108364712A/en
Publication of CN108364712A publication Critical patent/CN108364712A/en
Withdrawn legal-status Critical Current

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    • H—ELECTRICITY
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    • H01B7/0009—Details relating to the conductive cores
    • H—ELECTRICITY
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    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/023—Alloys based on aluminium
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/46—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing oxalates
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    • H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875—Multi-layer sheaths
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/20—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by extruding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • B22F5/12—Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product of wires
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    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
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    • C22C21/00—Alloys based on aluminium
    • C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
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    • H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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Abstract

The invention discloses a kind of lithium battery devices using highly resistance battery impulse flexibility aluminium alloy cable, include lithium battery, and lithium battery is connected by above-mentioned cable with electrical equipment, wherein the cable is specially：Including cable conductor, cable conductor is twisted by multiply B alloy wire；Foamed thermoplastic elastomers insulating layer is extruded on the outside of cable conductor；The wrapped one layer of semi-conductive cloth tape lapped shielding layer in outside of foamed thermoplastic elastomers insulating layer；Foamed thermoplastic elastomers insulating layer is twisted with drainage thread；One layer of conductive fabric band of outside longitudinal wrap of foamed thermoplastic elastomers insulating layer and drainage thread, the inner surface of conductive fabric band are connected with multiply drainage thread；The outside of conductive fabric band is equipped with nickel plating copper wire woven shield；A foamed thermoplastic elastomers sheath is extruded on the outside of nickel plating copper wire woven shield；The chain armor of a stainless steel band is extruded on the outside of foamed thermoplastic elastomers sheath.The present invention is cheap, has excellent performance, electromagnetic pulse-resisting effect is good.

Description

A kind of lithium battery device using highly resistance battery impulse flexibility aluminium alloy cable
Technical field
The present invention relates to a kind of high electromagnetic pulse resistant cable more particularly to a kind of high electromagnetic pulse-resisting flexibility aluminium alloy electrics Cable further relates to cable making method, which is suitable for roving strong electromagnetic The connection of the precision equipments and electric power, control system such as lower detection instrument.
Background technology
Precision detection instrument is very high to the protection level requirement of related facility because to reach high-precision Effect on Detecting, Cable plays a part of signal, power transmission wherein, and shield effectiveness is particularly important, and for often moving or disposing temporarily Detection instrument, cable need to meet electromagnetism interference, softness, light-weight requirement simultaneously.
Existing normal cable is using the form of copper conductor, brass wire shielding or the shielding of copper wire adduction gold ribbon, cable bend Poor performance and cable is heavier, especially cable need the occasion of frequent folding and unfolding, and operation is relatively difficult, and cable is severe in sandstone etc. Drag and drop sheath easily damages in environment, influences cable service life.The problems demand solves.
Invention content
It is an object of the invention to overcome the deficiency of the above-mentioned prior art and provide a kind of high electromagnetic pulse-resisting of collection, it is low from Weight, the electric energy of soft type, signal transmission are in the high electromagnetic pulse-resisting aluminium alloy flexible cable of one.
One of to achieve the above object, a kind of high electromagnetic pulse-resisting flexibility aluminium alloy cable provided by the invention, including：
Cable conductor, foamed thermoplastic elastomers insulating layer, semi-conductive cloth tape lapped shielding layer, conductive fabric band, nickel-clad copper Silk woven shield, foamed thermoplastic elastomers sheath, the chain armor of stainless steel band；
Wherein,
The cable conductor is twisted by multiply B alloy wire；
Foamed thermoplastic elastomers insulating layer is extruded on the outside of the cable conductor；
The wrapped one layer of semi-conductive cloth tape lapped shielding layer in outside of the foamed thermoplastic elastomers insulating layer；
The semi-conductive cloth tape lapped shielding layer is twisted with drainage thread；
One layer of conductive fabric band of outside longitudinal wrap of the semi-conductive cloth tape lapped shielding layer and drainage thread, the conductive fabric band Inner surface is connected with multiply drainage thread；
The outside of the conductive fabric band is equipped with nickel plating copper wire woven shield；
A foamed thermoplastic elastomers sheath is extruded on the outside of the nickel plating copper wire woven shield；
The chain armor of a stainless steel band is extruded on the outside of the foamed thermoplastic elastomers sheath.
Preferably, the B alloy wire is aluminum-alloy wire.
Preferably, the aluminum-alloy wire is extraordinary aluminum-alloy wire.
Preferably, a diameter of 0.5mm to 1.0mm of the single aluminum-alloy wire.
Preferably, the cable conductor is twisted by multiply aluminum-alloy wire, and twisting pitch is 8 to 15 times.
Preferably, the abscess diameter of the foamed thermoplastic elastomers insulating layer and/or foamed thermoplastic elastomers sheath is 100 microns to 150 microns.
Preferably, nickel plating copper wire woven shield is formed by several crisscross nickel plating proof copper-wire braideds.
Preferably, the nickel plating copper wire woven shield is recursive piles up multilayer.
Preferably, the side of the nickel plating copper wire woven shield is additionally provided with one or more layers copper-wire braided layer, the other side It is additionally provided with one or more layers high magnetic conductivity dilval soft magnetic materials band.
Preferably, the extraordinary aluminum-alloy wire is extraordinary aluminum-alloy wire flexible.
One of to achieve the above object, a kind of cable making method provided by the invention includes the following steps：
Step A is made by twisting cable conductor using several aluminum-alloy wires；
Step B extrudes one layer of foamed thermoplastic elastomers in the outer surface of cable conductor, forms foamed thermoplastic elastomers Insulating layer；
Step C, wrapped one layer of semi-conductive tape outside the outside of foamed thermoplastic elastomers insulating layer；
Step D twists together multiply drainage thread, becomes drainage wire body；
Step E, the several drainage wire bodies obtained by the several cable conductors obtained through step C and through step D are stranded in one It rises, becomes packaging body；
Step F in one layer of conductive fabric band of outside longitudinal wrap of the packaging body obtained through step E, and ensures to drain wire body and institute Conductive fabric band is stated to be connected；
Step G weaves one layer of nickel plating copper wire in the outside of conductive fabric band, forms nickel plating copper wire woven shield；
Step H in the outside of nickel plating copper wire woven shield, then extrudes a thin layer foamed thermoplastic elastomers, becomes hair Steep thermoplastic elastomer sheath；
The chain armor of stainless steel band is arranged in the outside of foamed thermoplastic elastomers sheath in step I.
Preferably, step A is specially step A1, step A1：It is made by twisting cable conductor using seven aluminum-alloy wires；
Step C is specially step C1, step C1：The semi-conductive tape is semiconductive nylon tape, thickness 0.12mm；
Step D is specially step D1, step D1：Seven strands of drainage threads are twisted together, drainage wire body is become；
Step E is specially step E1, step E1：By obtained through step C seven cable conductors and obtained through step D six A drainage wire body twists together, and becomes packaging body.
Preferably, the step C is specially step C2, step C2：The semi-conductive tape is semi-conductive non-woven fabric band, thickness For 0.20mm.
Invention additionally discloses a kind of power equipment highly resistance battery impulse flexibility aluminium alloy cables, include power equipment, It uses above-mentioned cable to be electrically connected with city.
Invention additionally discloses a kind of VR equipment highly resistance battery impulse flexibility aluminium alloy cables, include VR equipment, such as 3D Glasses use above-mentioned cable to be connected with computer equipment.
Invention additionally discloses a kind of highly resistance battery impulse flexibility aluminium alloy internet of things equipment cable, structure is for example above-mentioned.
Highly resistance battery impulse flexibility aluminium alloy cable computer equipment, including computer is used to set invention additionally discloses a kind of Standby, the cable of the computer equipment uses above-mentioned cable.Safety is good, and electric leakage is avoided to impact patient, improves doctor Treat the stability of equipment.
Invention additionally discloses a kind of Medical Devices highly resistance battery impulse flexibility aluminium alloy cables, including Medical Devices, such as CT machines, nuclear magnetic resonance equipment are used such as above-mentioned cable.
Invention additionally discloses a kind of psychiatric treatment equipment highly resistance battery impulse flexibility aluminium alloy cables, including spiritual disease Sick therapeutic equipment is used such as above-mentioned cable.It avoids battery impulse radiation from causing influence together to mental patient, avoids It is stimulated.
Invention additionally discloses a kind of family planning operation equipment highly resistance battery impulse flexibility aluminium alloy cables, including plan Surgical apparatus is given birth to, is used such as above-mentioned cable.
Invention additionally discloses a kind of lithium battery highly resistance battery impulse flexibility aluminium alloy cable, including lithium battery, lithium batteries It is connected with electrical equipment by above-mentioned cable.
Invention additionally discloses a kind of accumulator highly resistance battery impulse flexibility aluminium alloy cable, including accumulator, lithium batteries It is connected with electrical equipment by above-mentioned cable.
Invention additionally discloses a kind of graphene battery highly resistance battery impulse flexibility aluminium alloy cables, including graphene electricity Pond is connected by above-mentioned cable with electrical equipment.
It is described invention additionally discloses a kind of LED lamp highly resistance battery impulse flexibility aluminium alloy cable, including LED lamp bead LED lamp bead is connected by above-mentioned cable with for electric installation.
Invention additionally discloses a kind of food processing equipment highly resistance battery impulse flexibility aluminium alloy cable, including tumbler, It is connected by above-mentioned cable with for electric installation.
Invention additionally discloses a kind of architectural engineering mixing plant highly resistance battery impulse flexibility aluminium alloy cables, including stirring It stands, is connected with for electric installation by above-mentioned cable.
The present invention provides a kind of high electromagnetic pulse-resisting flexibility aluminium alloy cables, suitable for being passed through the adverse circumstances such as sandstone The connection of the precision equipments and electric power, control system such as detection instrument, collects highly resistance electromagnetism under the strong electromagnetic of normal drag and drop movement Pulse, low dead weight, the electric energy of soft type, signal transmission are in one.Electromagnetism interference performance is strong, using this cable power transmission performance Stablize, signal is disturbed small when transmitting signal, and be can effectively avoid signal and be stolen.The present invention is cheap, has excellent performance, Manufacturing process is simple, and novel in design, highly practical, stability is good, and reliability is high, easy to use, application easy to spread.
Compared with prior art, the beneficial effects of the present invention are：
1, the present invention is used as cable conductor using multiply special type aluminum-alloy wire is twisted, it is ensured that electric under same conductive capability The weight of cable is lighter, bending property is more preferable, while overcoming the poor, intensity using aluminium conductor or common aluminum alloy conductor tensile property Difference, the disadvantage of fatigue property difference.
2, the insulation of cable of the present invention and sheath use foamed thermoplastic elastomers, and it is preferable both to have ensured that cable insulation had Insulation performance, also ensure that insulation and sheath have good physical mechanical property, meanwhile, further subtracted using foaming structure Light cable weight.
3, wrapped using semi-conductive cloth tape outside cable insulation of the present invention, while making insulating exterior electric fields uniform, with conduction Strap is connected, and the two synergistic effect balances the electric field between each phase, alleviates mutual inductance effect, reduces interior noise, shields External disturbance is covered.
4, using longitudinal wrap conductive fabric band and nickel plating proof copper-wire braided, depositing for gap is greatly reduced using longitudinal wrap mode , than using around packet mode there is more good shielding properties, nickel plating proof copper-wire braided on the one hand to tighten longitudinal wrap conductive fabric band, On the other hand with conductive fabric with cooperative compensating, it is ensured that magnetic leakage free, electric leakage wave, and the two is cooperateed in high frequency, low frequency all with good Good shielding action.
5, the present invention is balanced using semi-conductive cloth tape, conductive fabric band, nickel plating proof copper-wire braided synergistic effect between each phase Electric field alleviates mutual inductance effect, reduces interior noise, shields external disturbance completely.
6, cable outermost layer of the present invention is using the chain armor protection of stainless steel, before cable has preferable flexibility It puts and plays a very good protection, while playing certain shielding action.
7, manufacturing process is simple, and cable Corrosion Protection is superior, and service life is long.
8, constituting the number of share of stock of the B alloy wire of cable conductor can increase and decrease, it may be convenient to the cable of various specifications be made.
Description of the drawings
Fig. 1 is the overall structure diagram of high one embodiment of electromagnetic pulse-resisting flexibility aluminium alloy cable of the present invention；
Fig. 2 is the process schematic representation of cable making method of the present invention；
Reference numeral：
Cable conductor 10；Foamed thermoplastic elastomers insulating layer 20；Semi-conductive cloth tape lapped shielding layer 30；Drainage thread 40； Conductive fabric band 50；Nickel plating copper wire woven shield 60；Foamed thermoplastic elastomers sheath 70；The chain armor of stainless steel band 80；
Step A91；Step B92；Step C93；Step D94；Step E95；Step F96；Step G97；Step H98；Step I99。
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, it is intended to for explaining the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " up time The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of The description present invention and simplified description, do not indicate or imply the indicated device or element must have a particular orientation, with spy Fixed azimuth configuration and operation, therefore be not considered as limiting the invention.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine Tool connects, and can also be electrical connection；It can be directly connected, can also can be indirectly connected through an intermediary two members Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be Concrete meaning in bright.
It is the overall structure diagram of one embodiment of the invention referring to figs. 1 to Fig. 2, Fig. 1；Fig. 2 is electricity of the present invention The process schematic representation of cable manufacturing method.
Such as Fig. 1, a kind of high electromagnetic pulse-resisting flexibility aluminium alloy cable provided by the invention, including cable conductor 10, foaming Thermoplastic elastomer (TPE) insulating layer 20, semi-conductive cloth tape lapped shielding layer 30, conductive fabric band 50, nickel plating copper wire woven shield 60, The chain armor of foamed thermoplastic elastomers sheath 70, stainless steel band 80；Wherein, the cable conductor 10 is twisted by multiply B alloy wire It closes；The outside of the cable conductor 10 extrudes foamed thermoplastic elastomers insulating layer 20；The foamed thermoplastic elastomers The wrapped one layer of semi-conductive cloth tape lapped shielding layer 30 in outside of insulating layer 20；The foamed thermoplastic elastomers insulating layer 20 with draw Streamline 40 is twisted；One layer of conductive fabric band 50 of outside longitudinal wrap of the foamed thermoplastic elastomers insulating layer 20 and drainage thread 40, institute The inner surface for stating conductive fabric band 50 is connected with multiply drainage thread 40；The outside of the conductive fabric band 50 is equipped with nickel plating proof copper-wire braided screen Cover layer 60；60 outside of the nickel plating copper wire woven shield extrudes a foamed thermoplastic elastomers sheath 70；The foaming thermoplastic Property the outside of elastic body jacket 70 extrude the chain armor of a stainless steel band 80.
In the above-described embodiments, constituting the number of share of stock of the B alloy wire of cable conductor 10 can increase and decrease.Cable insulation is used and is partly led Electric strap 50 is wrapped, while making insulating exterior electric fields uniform, is connected with conductive fabric band 50, and the two synergistic effect balances each Electric field between phase, alleviates mutual inductance effect, reduces interior noise, shields external disturbance.
Using longitudinal wrap conductive fabric band 50 and nickel plating proof copper-wire braided, depositing for gap is greatly reduced using longitudinal wrap mode Than using around packet mode there is more good shielding properties, nickel plating proof copper-wire braided on the one hand to prick longitudinal wrap conductive fabric band 50 Tightly, on the other hand with 50 cooperative compensating of conductive fabric band, it is ensured that magnetic leakage free, electric leakage wave, and the two collaboration all have in high frequency, low frequency There is good shielding action.
As one embodiment of the invention, the B alloy wire is aluminum-alloy wire.
Specifically, the aluminum-alloy wire is extraordinary aluminum-alloy wire.
More specifically, the extraordinary aluminum-alloy wire is extraordinary aluminum-alloy wire flexible.
More specifically, the extraordinary aluminum-alloy wire is bending property better than common aluminum alloy silk and density is less than conventional aluminium The aluminum-alloy wire of B alloy wire.
In the above-described embodiments, by using extraordinary aluminum-alloy wire, it is ensured that the weight of cable under same conductive capability Gentlier, bending property is more preferable, is avoided using aluminium conductor or common aluminum alloy conductor tensile property using extraordinary aluminium alloy conductor The disadvantage of difference, intensity difference, fatigue property difference.
As one embodiment of the invention, the special type aluminum-alloy wire is made of 6061 aluminium alloy of Ultra-fine Grained.
As one embodiment of the invention, in aluminum-alloy wire used the mass percent Si of element be 0.41%~ 0.54%, Fe be 0.14%~0.21%, Cu be≤0.04%, Mn be≤0.03%, Mg be 0.41%~0.53%, Zn be≤ 0.09%, Cr≤0.03, single impurity≤0.02% add up to impurity≤0.09%, remaining is Al.
As one embodiment of the invention, a diameter of 0.5mm to 1.0mm of the single aluminum-alloy wire.
As one embodiment of the invention, the cable conductor 10 is twisted by multiply aluminum-alloy wire, twisting pitch It is 8 to 15 times.
As one embodiment of the invention, the foamed thermoplastic elastomers insulating layer 20 and/or foamed thermoplastic elastomeric 100 microns to 150 microns of the abscess diameter of body sheath 70.
In the above-described embodiments, it had both ensured that cable insulation had preferable insulation performance, and had also ensured insulation and sheath With good physical mechanical property, meanwhile, cable weight is further mitigated using foaming structure.
As one embodiment of the invention, the outside of the chain armor of the stainless steel band 80 is additionally provided with an oversheath.
Specifically, the oversheath selects polyvinyl chloride, polyethylene, silicon rubber, low smoke halogen-free flame-retardant polyolefin, thermoplasticity It is one or several kinds of in elastomer and thermoplastic polyurethane.
More specifically, the chain armor of the oversheath and stainless steel band 80 is detachably connected.
As one embodiment of the invention, the inside of the conductive fabric band 50 is additionally provided with packing material.
As one embodiment of the invention, the packing material selects polypropylene rope, cotton cord, one in low-smoke non-halogen flame-retardant rope Kind is several.
As one embodiment of the invention, nickel plating copper wire woven shield 60 is by several crisscross nickel plating proof copper-wire braideds It forms.
As one embodiment of the invention, the nickel plating copper wire woven shield 60 is recursive to pile up multilayer.
As one embodiment of the invention, the side of the nickel plating copper wire woven shield 60 is additionally provided with one or more layers copper Silk braiding layer, the other side is additionally provided with one or more layers high magnetic conductivity dilval soft magnetic materials band.
One of such as Fig. 2, to achieve the above object, a kind of cable making method provided by the invention includes the following steps：
Step A91 is made by twisting cable conductor 10 using several aluminum-alloy wires；
Step B92 extrudes one layer of foamed thermoplastic elastomers in the outer surface of cable conductor 10, forms foamed thermoplastic bullet Property body insulating layer 20；
Step C93, wrapped one layer of semi-conductive tape outside the outside of foamed thermoplastic elastomers insulating layer 20；
Step D94 twists together multiply drainage thread 40, becomes drainage wire body；
Step E95, the several drainage wire bodies obtained by the several cable conductors 10 obtained through step C93 and through step D94 It twists together, becomes packaging body；
Step F96 in one layer of conductive fabric band 50 of outside longitudinal wrap of the packaging body obtained through step E95, and ensures drainage thread Body is connected with the conductive fabric band 50；
Step G97 weaves one layer of nickel plating copper wire in the outside of conductive fabric band 50, forms nickel plating copper wire woven shield 60；
Step H98 in the outside of nickel plating copper wire woven shield 60, then extrudes a thin layer foamed thermoplastic elastomers, at For foamed thermoplastic elastomers sheath 70；
Step I99, in the chain armor of the outside of foamed thermoplastic elastomers sheath 70 setting stainless steel band 80.
Preferably, step A91 is specially step A-A, step A-A：It is made by twisting cable conductor using seven aluminum-alloy wires 10；
Step C93 is specially step C1, step C1：The semi-conductive tape is semiconductive nylon tape, thickness 0.12mm；
Step D94 is specially step D1, step D1：Seven strands of drainage threads 40 are twisted together, drainage wire body is become；
Step E95 is specially step E1, step E1：By seven cable conductors 10 obtained through step C93 and through step D94 Six obtained drainage wire bodies twist together, and become packaging body.
Preferably, the step C93 is specially step C2, step C2：The semi-conductive tape is semi-conductive non-woven fabric band, thick Degree is 0.20mm.
Further, the step A91 is specifically included：
Step A1：The mass percent Si of the preparation of aluminum-alloy wire, its element of aluminium alloy ingots is 0.41%~0.54%, Fe For 0.14%~0.21%, Cu be≤0.04%, Mn be≤0.03%, Mg be 0.41%~0.53%, Zn it is≤0.09%, Cr ≤ 0.03, single impurity≤0.02% adds up to impurity≤0.09%, remaining is Al.By above-mentioned aluminium alloy ingots electrofusion, it is squeezed into Then the aluminum-alloy wire of the single a diameter of 0.5mm to 1.0mm of type carries out T6 heat treatments；
Step A2：The preparation of aluminum alloy corrosion resistant coating, a kind of 1. preparation methods of aluminum alloy corrosion resistant coating, feature It is, specifically includes following steps：
Step A21：The preparation of the aqueous solution containing cobalt, using deionized water as solvent, by oxalic acid cobalt salt 0.01mol/L-0.2mol/ L, ammonium salt 0.02mol/L-2.5mol/L, potassium nitrite 0.02mol/L-2.5mol/L, formic acid 0.02mol/L-2.0mol/ L, water-soluble oxidizers 0.2mol/L-1.0mol/L is uniformly mixed and is configured to aqueous solution containing cobalt, then ultraviolet light is used to irradiate 30 Minute, then 5W intensity laser illuminations 5 minutes；
Step A22 forms cobalt protective layer；Aluminum-alloy wire is immersed in aqueous solution containing cobalt, heats 51 DEG C to 64 DEG C, reaction 5 to 24 minutes so that chemically reacted in aluminum alloy surface, form 105 nanometers of cobalt protective layers to 390 nano thickness, make Obtaining aluminum alloy surface has fine corrosion resistance；
Step A23, sprayed-on polymer protective layer, by polyaniline 100-200g/L, 2- sulfydryl -5- amino -10.002- 0.005mol/L is added in the mixed liquor of N-Methyl pyrrolidone and chloroform, is stirred and is configured to spray coating liquor, by the spray coating liquor The cobalt protective layer for spraying to the aluminium alloy that step A22 is obtained forms polymer protective layer, and the aluminium for obtaining corrosion-resistant finishes closes Golden product；
Wherein, the polyaniline described in step A23 aoxidizes for bromine water, and vacuum freeze drying removes the polyaniline after moisture removal.
In the above-described embodiments, by being improved to step A91, the corrosion resistance of cable conductor 10 is enhanced, is increased The strong service life using cable.Above-mentioned manufacturing method is easy to be reliable, and at low cost, effect is good.
Compared with prior art, the beneficial effects of the present invention are：
1, the present invention is used as cable conductor 10 using multiply special type aluminum-alloy wire is twisted, it is ensured that under same conductive capability The weight of cable is lighter, bending property is more preferable, while overcoming poor using aluminium conductor or common aluminum alloy conductor tensile property, strong Poor, fatigue property difference the disadvantage of degree.
2, the insulation of cable of the present invention and sheath use foamed thermoplastic elastomers, it is ensured that insulation and sheath have well Physical mechanical property while alleviate cable weight.
3, wrapped using semi-conductive cloth tape 50 outside cable insulation of the present invention, uniform insulating exterior electric field.
4, the present invention using semi-conductive cloth tape 50, conductive fabric band 50, nickel plating proof copper-wire braided synergistic effect, balance each phase it Between electric field, alleviate mutual inductance effect, reduce interior noise, shield external disturbance completely.
5, cable outermost layer of the present invention is using the chain armor protection of stainless steel, before cable has preferable flexibility It puts and plays a very good protection, while playing certain shielding action.
The present invention provides a kind of high electromagnetic pulse-resisting flexibility aluminium alloy cables, suitable for being passed through the adverse circumstances such as sandstone The connection of the precision equipments and electric power, control system such as detection instrument, collects highly resistance electromagnetism under the strong electromagnetic of normal drag and drop movement Pulse, low dead weight, the electric energy of soft type, signal transmission are in one.Electromagnetism interference performance is strong, using this cable power transmission performance Stablize, signal is disturbed small when transmitting signal, and be can effectively avoid signal and be stolen.The present invention is cheap, has excellent performance, Manufacturing process is simple, and novel in design, highly practical, stability is good, and reliability is high, easy to use, application easy to spread.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any One or more embodiments or example in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example Property, it is not considered as limiting the invention, those skilled in the art are not departing from the principle of the present invention and objective In the case of can make changes, modifications, alterations, and variations to the above described embodiments within the scope of the invention.

Claims (1)

1. a kind of lithium battery device using highly resistance battery impulse flexibility aluminium alloy cable, which is characterized in that include lithium battery, Lithium battery is connected by above-mentioned cable with electrical equipment, wherein the cable is specially：
Cable conductor, foamed thermoplastic elastomers insulating layer, semi-conductive cloth tape lapped shielding layer, conductive fabric band, nickel plating copper wire are compiled Knit shielded layer, foamed thermoplastic elastomers sheath, the chain armor of stainless steel band；
Wherein,
The cable conductor is twisted by multiply B alloy wire；
Foamed thermoplastic elastomers insulating layer is extruded on the outside of the cable conductor；
The wrapped one layer of semi-conductive cloth tape lapped shielding layer in outside of the foamed thermoplastic elastomers insulating layer；
The semi-conductive cloth tape lapped shielding layer is twisted with drainage thread；
One layer of conductive fabric band of outside longitudinal wrap of the semi-conductive cloth tape lapped shielding layer and drainage thread, the interior table of the conductive fabric band Face is connected with multiply drainage thread；
The outside of the conductive fabric band is equipped with nickel plating copper wire woven shield；
A foamed thermoplastic elastomers sheath is extruded on the outside of the nickel plating copper wire woven shield；
The chain armor of a stainless steel band is extruded on the outside of the foamed thermoplastic elastomers sheath；The B alloy wire is aluminium alloy Silk；A diameter of 0.5mm to 1.0mm of the single aluminum-alloy wire；Its twisting pitch of multiply B alloy wire is 8 to 15 times；The hair The abscess diameter for steeping thermoplastic elastomer (TPE) insulating layer and/or foamed thermoplastic elastomers sheath is 100 microns to 150 microns；
It is 0.14%~0.21%, Cu that the mass percent Si of element, which is 0.41%~0.54%, Fe, in aluminum-alloy wire used For≤0.04%, Mn be≤0.03%, Mg be 0.41%~0.53%, Zn it is≤0.09%, Cr≤0.03, single impurity≤ 0.02%, add up to impurity≤0.09%, remaining is Al；
It is additionally provided with an oversheath on the outside of the chain armor of stainless steel band；
The oversheath selects polyvinyl chloride, polyethylene, silicon rubber, low smoke halogen-free flame-retardant polyolefin, thermoplastic elastomer (TPE) and heat It is one or several kinds of in plastic polyurethane；
The oversheath is detachably connected with the chain armor of stainless steel band；
It is additionally provided with packing material on the inside of the conductive fabric band；The packing material selects polypropylene rope, cotton cord, low smoke and zero halogen resistance It is one or several kinds of in combustion rope；
Nickel plating copper wire woven shield is formed by several crisscross nickel plating proof copper-wire braideds；The nickel plating copper wire woven shield Side be additionally provided with one or more layers copper-wire braided layer, the other side is additionally provided with one or more layers high magnetic conductivity dilval soft magnetism material Material strip.
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Application publication date: 20180803