CN108361879A - 一种无尘室供气装置 - Google Patents

一种无尘室供气装置 Download PDF

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CN108361879A
CN108361879A CN201810419292.0A CN201810419292A CN108361879A CN 108361879 A CN108361879 A CN 108361879A CN 201810419292 A CN201810419292 A CN 201810419292A CN 108361879 A CN108361879 A CN 108361879A
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dust free
air
free room
room
dust
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张瑞春
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Suzhou Rui Hiro Air Purification Co Ltd
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
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    • F24—HEATING; RANGES; VENTILATING
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    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
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    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • F24F8/108—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering using dry filter elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • F24F8/15—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering by chemical means
    • F24F8/158—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering by chemical means using active carbon
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • F24F8/192—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering by electrical means, e.g. by applying electrostatic fields or high voltages
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F3/00—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems
    • F24F3/12—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling
    • F24F3/14—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification
    • F24F2003/144—Air-conditioning systems in which conditioned primary air is supplied from one or more central stations to distributing units in the rooms or spaces where it may receive secondary treatment; Apparatus specially designed for such systems characterised by the treatment of the air otherwise than by heating and cooling by humidification; by dehumidification by dehumidification only
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00—Control inputs relating to air properties
    • F24F2110/50—Air quality properties
    • F24F2110/64—Airborne particle content
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
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Abstract

本发明涉及一种无尘室供气装置，包括无尘室，所述无尘室内壁由上到下分别安装有控制箱与微尘颗粒传感器，所述控制箱内腔设有控制器与报警器，所述控制箱的箱门上安装有显示屏与指示灯，所述无尘室顶部与底部分别设有进风通道与出风通道，所述进风通道与无尘室之间设有消音板，所述进风通道一端连接有进气管一，且所述进气管一上安装有离子风机，所述出风通道两端对称设有循环管与出风管，所述无尘室一侧设有净化室，且所述无尘室通过进气管一、循环管与净化室连接，所述净化室内腔设有颗粒拦截网，所述颗粒拦截网上方设有活性炭吸附层一，结构简单，设计合理，能够对无尘室进行高效的空气循环，同时也能够保证无尘室的空气质量。

Description

一种无尘室供气装置
技术领域
本发明涉及一种无尘室供气装置，属于无尘室技术领域。
背景技术
无尘室亦称为无尘室或清净室,它是污染控制的基础,控制空气悬浮微粒浓度，从而达到适当的微粒洁净度级别，无尘室是指将一定空间范围内之空气中的微粒子、有害空气、细菌等之污染物排除，并将室内之温度、洁净度、室内压力、气流速度与气流分布、噪音振动及照明、静电控制在某一需求范围内，而所给予特别设计之房间，现有的供气设备虽然能够满足无尘环境的需要，但是在恒温的无尘室温差波动较大，为了保证恒温的环境，必须使用较大功率的空调，用电量也随之增加，大大增加了生产成本，因此，需要进一步改进。
发明内容
本发明要解决的技术问题克服现有的缺陷，提供一种无尘室供气装置，结构简单，设计合理，能够对无尘室进行高效的空气循环，同时也能够保证无尘室的空气质量，通过设置微尘颗粒传感器，可以对无尘室内的空气进行监测，保证空气的质量，通过设置消音板，能够对机器以及风流动发出的声音进行消除，避免噪声过大影响人员工作，通过设置离子风机，可以对进入无尘室的空气进行消除静电，防止静电污染，对电子生产线造成影响，通过设置颗粒拦截网与活性炭吸附层一，能够对从无尘室流入的空气进行净化循环利用，避免无尘室内温度波动过大，空调长时间处于超负载状态，影响使用寿命，增加能耗，通过设置过滤箱，能够对进入无尘室的空气进行净化与干燥，防止空气中的尘埃颗粒等进入无尘室，影响无尘室环境，可以有效解决背景技术中的问题。
为了解决上述技术问题，本发明提供了如下的技术方案：
一种无尘室供气装置，包括无尘室，所述无尘室内壁由上到下分别安装有控制箱与微尘颗粒传感器，所述控制箱内腔设有控制器与报警器，所述控制箱的箱门上安装有显示屏与指示灯，所述无尘室顶部与底部分别设有进风通道与出风通道，所述进风通道与无尘室之间设有消音板，所述进风通道一端连接有进气管一，且所述进气管一上安装有离子风机，所述出风通道两端对称设有循环管与出风管，所述无尘室一侧设有净化室，且所述无尘室通过进气管一、循环管与净化室连接，所述净化室内腔设有颗粒拦截网，所述颗粒拦截网上方设有活性炭吸附层一，所述活性炭吸附层一上方安装有空调，且所述空调与净化室内壁固定连接，所述净化室内腔顶部设有紫外线消毒器，所述净化室一侧设有过滤箱，且所述净化室通过管道与过滤箱连接，所述过滤箱内设有过滤水，所述过滤水内设有多孔陶瓷板，所述过滤水上方设有活性炭吸附层二，所述活性炭吸附层二上方设有防水透气膜，所述过滤箱底部连接有进气管二，且所述进气管二另一端连接有风机，所述微尘颗粒传感器电性连接控制器与显示屏，所述控制器电性连接报警器，所述控制器、报警器、显示屏、指示灯、离子风机、空调、紫外线消毒器与风机均通过电线与外部电源连接。
进一步而言，所述进气管一与循环管分别连接净化室的活性炭吸附层一上方与颗粒拦截网下方。
进一步而言，所述活性炭吸附层一与颗粒拦截网、活性炭吸附层二与防水透气膜边缘均通过密封件分别与净化室、过滤箱连接。
进一步而言，所述微尘颗粒传感器距离地面的高度为0.5-1.5m，所述风机的高度大于过滤水液面的高度。
进一步而言，所述出风管与出风通道之间连接有通风单向阀。
进一步而言，所述控制器型号为S7-200，所述风机型号为F4-72。
本发明有益效果：本发明所涉及的一种无尘室供气装置，结构简单，设计合理，能够对无尘室进行高效的空气循环，同时也能够保证无尘室的空气质量，通过设置微尘颗粒传感器，可以对无尘室内的空气进行监测，保证空气的质量，通过设置消音板，能够对机器以及风流动发出的声音进行消除，避免噪声过大影响人员工作，通过设置离子风机，可以对进入无尘室的空气进行消除静电，防止静电污染，对电子生产线造成影响，通过设置颗粒拦截网与活性炭吸附层一，能够对从无尘室流入的空气进行净化循环利用，避免无尘室内温度波动过大，空调长时间处于超负载状态，影响使用寿命，增加能耗，通过设置过滤箱，能够对进入无尘室的空气进行净化与干燥，防止空气中的尘埃颗粒等进入无尘室，影响无尘室环境。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。
图1是本发明一种无尘室供气装置结构图。
图2是本发明一种无尘室供气装置控制箱结构图。
图中标号：1、无尘室；2、控制箱；3、微尘颗粒传感器；4、控制器；5、报警器；6、显示屏；7、指示灯；8、进风通道；9、出风通道；10、消音板；11、进气管一；12、离子风机；13、循环管；14、出风管；15、净化室；16、颗粒拦截网；17、活性炭吸附层一；18、空调；19、紫外线消毒器；20、过滤箱；21、过滤水；22、多孔陶瓷板；23、活性炭吸附层二；24、防水透气膜；25、进气管二；26、风机；27、通风单向阀。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
如图1-图2所示，一种无尘室供气装置，包括无尘室1，所述无尘室1内壁由上到下分别安装有控制箱2与微尘颗粒传感器3，可以对无尘室1内的空气进行监测，保证空气的质量，所述控制箱2内腔设有控制器4与报警器5，所述控制箱2的箱门上安装有显示屏6与指示灯7，所述无尘室1顶部与底部分别设有进风通道8与出风通道9，所述进风通道8与无尘室1之间设有消音板10，能够对机器以及风流动发出的声音进行消除，避免噪声过大影响人员工作，所述进风通道8一端连接有进气管一11，且所述进气管一11上安装有离子风机12，可以对进入无尘室1的空气进行消除静电，防止静电污染，对电子生产线造成影响，所述出风通道9两端对称设有循环管13与出风管14，所述无尘室1一侧设有净化室15，且所述无尘室1通过进气管一11、循环管13与净化室15连接，所述净化室15内腔设有颗粒拦截网16，所述颗粒拦截网16上方设有活性炭吸附层一17，能够对从无尘室1流入的空气进行净化循环利用，避免无尘室1内温度波动过大，空调18长时间处于超负载状态，影响使用寿命，增加能耗，所述活性炭吸附层一17上方安装有空调18，且所述空调18与净化室15内壁固定连接，所述净化室15内腔顶部设有紫外线消毒器19，所述净化室15一侧设有过滤箱20，能够对进入无尘室1的空气进行净化与干燥，防止空气中的尘埃颗粒等进入无尘室1，影响无尘室1环境，且所述净化室15通过管道与过滤箱20连接，所述过滤箱20内设有过滤水21，所述过滤水21内设有多孔陶瓷板22，所述过滤水21上方设有活性炭吸附层二23，所述活性炭吸附层二23上方设有防水透气膜24，所述过滤箱20底部连接有进气管二25，且所述进气管二25另一端连接有风机26，所述微尘颗粒传感器3电性连接控制器4与显示屏6，所述控制器4电性连接报警器5，所述控制器4、报警器5、显示屏6、指示灯7、离子风机12、空调18、紫外线消毒器19与风机26均通过电线与外部电源连接。
所述进气管一11与循环管13分别连接净化室15的活性炭吸附层一17上方与颗粒拦截网16下方，所述活性炭吸附层一17与颗粒拦截网16、活性炭吸附层二23与防水透气膜24边缘均通过密封件分别与净化室15、过滤箱20连接，所述微尘颗粒传感器3距离地面的高度为0.5-1.5m，所述风机26的高度大于过滤水21液面的高度，所述出风管与出风通道9之间连接有通风单向阀27，能够防止外界空气不经过过滤进入无尘室1，所述控制器4型号为S7-200，所述风机26型号为F4-72。
本发明工作原理：风机26将空气吹入过滤箱20，经过多孔陶瓷板22将空气进行分隔成若干小气泡，充分与过滤水21接触，提高净化效率，通过活性炭吸附层二23与防水透气膜24，能够对空气内的气味等进行吸附以及对水分进行拦截，进入净化室15后，空调18对空气进行加温或者降温，以保持无尘室1内的温度恒定，通过紫外线消毒器19对空气进行杀菌，再通过离子风机12，对空气进行除静电处理，通过消音板10进入无尘室1，无尘室1内的空气通过出风通道9一部分通过出风管14排出，另一部分通过循环管13进入净化室15，通过颗粒拦截网16与活性炭吸附层一17对无尘室1循环的空气进行净化，再次进入无尘室1，该装置不仅能够满足进入足够的新鲜空气，也能够保证无尘室1的恒温环境，同时降低空调18的能耗，降低成本。
以上为本发明较佳的实施方式，本发明所属领域的技术人员还能够对上述实施方式进行变更和修改，因此，本发明并不局限于上述的具体实施方式，凡是本领域技术人员在本发明的基础上所作的任何显而易见的改进、替换或变型均属于本发明的保护范围。

Claims (6)

1.一种无尘室供气装置，包括无尘室(1)，其特征在于，所述无尘室(1)内壁由上到下分别安装有控制箱(2)与微尘颗粒传感器(3)，所述控制箱(2)内腔设有控制器(4)与报警器(5)，所述控制箱(2)的箱门上安装有显示屏(6)与指示灯(7)，所述无尘室(1)顶部与底部分别设有进风通道(8)与出风通道(9)，所述进风通道(8)与无尘室(1)之间设有消音板(10)，所述进风通道(8)一端连接有进气管一(11)，且所述进气管一(11)上安装有离子风机(12)，所述出风通道(9)两端对称设有循环管(13)与出风管(14)，所述无尘室(1)一侧设有净化室(15)，且所述无尘室(1)通过进气管一(11)、循环管(13)与净化室(15)连接，所述净化室(15)内腔设有颗粒拦截网(16)，所述颗粒拦截网(16)上方设有活性炭吸附层一(17)，所述活性炭吸附层一(17)上方安装有空调(18)，且所述空调(18)与净化室(15)内壁固定连接，所述净化室(15)内腔顶部设有紫外线消毒器(19)，所述净化室(15)一侧设有过滤箱(20)，且所述净化室(15)通过管道与过滤箱(20)连接，所述过滤箱(20)内设有过滤水(21)，所述过滤水(21)内设有多孔陶瓷板(22)，所述过滤水(21)上方设有活性炭吸附层二(23)，所述活性炭吸附层二(23)上方设有防水透气膜(24)，所述过滤箱(20)底部连接有进气管二(25)，且所述进气管二(25)另一端连接有风机(26)，所述微尘颗粒传感器(3)电性连接控制器(4)与显示屏(6)，所述控制器(4)电性连接报警器(5)，所述控制器(4)、报警器(5)、显示屏(6)、指示灯(7)、离子风机(12)、空调(18)、紫外线消毒器(19)与风机(26)均通过电线与外部电源连接。
2.根据权利要求1所述一种无尘室供气装置，其特征在于：所述进气管一(11)与循环管(13)分别连接净化室(15)的活性炭吸附层一(17)上方与颗粒拦截网(16)下方。
3.根据权利要求1所述一种无尘室供气装置，其特征在于：所述活性炭吸附层一(17)与颗粒拦截网(16)、活性炭吸附层二(23)与防水透气膜(24)边缘均通过密封件分别与净化室(15)、过滤箱(20)连接。
4.根据权利要求1所述一种无尘室供气装置，其特征在于：所述微尘颗粒传感器(3)距离地面的高度为0.5-1.5m，所述风机(26)的高度大于过滤水(21)液面的高度。
5.根据权利要求1所述一种无尘室供气装置，其特征在于：所述出风管()与出风通道(9)之间连接有通风单向阀(27)。
6.根据权利要求1所述一种无尘室供气装置，其特征在于：所述控制器(4)型号为S7-200，所述风机(26)型号为F4-72。
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