CN108356681A - A kind of rubbing down water bath dust removing system - Google Patents
A kind of rubbing down water bath dust removing system Download PDFInfo
- Publication number
- CN108356681A CN108356681A CN201810183411.7A CN201810183411A CN108356681A CN 108356681 A CN108356681 A CN 108356681A CN 201810183411 A CN201810183411 A CN 201810183411A CN 108356681 A CN108356681 A CN 108356681A
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- CN
- China
- Prior art keywords
- dust
- water bath
- fire extinguishing
- extinguishing box
- layer fire
- Prior art date
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- Granted
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- 239000000428 dust Substances 0.000 title claims abstract description 155
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000000227 grinding Methods 0.000 claims abstract description 47
- 238000005498 polishing Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 41
- 239000003082 abrasive agent Substances 0.000 claims description 24
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 17
- 238000012545 processing Methods 0.000 claims description 17
- 239000002826 coolant Substances 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 15
- 238000007789 sealing Methods 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 11
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 3
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 8
- 239000003546 flue gas Substances 0.000 abstract description 8
- 238000002485 combustion reaction Methods 0.000 abstract description 7
- 239000000203 mixture Substances 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 3
- 238000007599 discharging Methods 0.000 abstract description 2
- 230000002265 prevention Effects 0.000 abstract description 2
- 230000000241 respiratory effect Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 5
- 239000011162 core material Substances 0.000 description 5
- 238000004880 explosion Methods 0.000 description 5
- 239000010936 titanium Substances 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 238000004220 aggregation Methods 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 238000012805 post-processing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- -1 titanium valve Chemical class 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
A kind of rubbing down water bath dust removing system, including polishing and grinding apparatus, dust collect plant and water bath dust collector, a large amount of dust for being generated bistrique in automatically grinding equipment Grinding Process by drainage tube and water bath dust collector and Mars all seal；Along the direction that dust and Mars move, design fire prevention and high temperature resistant, dust is transported to by centrifugal blower in internal layer fire extinguishing box by wear-resisting conveying device, is mixed most of high-temp combustion flue gas, dust with water by auger type anti-blocking high-pressure sprayer and drainage technology and is drained into water bath dust-removing case.Inside water bath dust-removing and top utilizes secondary filter, prevents the flue gas of escape from entering equipment periphery.The combustible dust and mixture generated in process, and regular automatic-discharging are had collected in water-bath respiratory box.
Description
Technical field
The present invention relates to a kind of sheet metal processing technologies, and skill is handled more particularly, to composite surface rubbing down processing dust
Art.
Background technology
It is needed base material in domestic and international sheet metal manufacture field especially Explosive Welding Composite Plates production process（Q345B,
The carbon steel plates such as Q235B）, multiple material（Titanium plate, stainless steel plate, aluminium sheet, copper coin etc.）Surface polishing derusting, it is compound after explosive welding
Plate surface is also required to polishing treatment..When being processed to sheet metal surface using automatically grinding or polissoir, a large amount of metals are generated
Dust harzard practitioner's health, while serious pollution is caused to environment.The dust of generation mainly has：Plate surface is ground
Cut the metallic dust particles of generation, abrasive material（Impeller, grinding wheel）The impurity such as the molecules such as the batting, diamond, the steel sand that fall.By
Abrasive material runs at high speed in polishing, polishing operation, and the dust pollution of generation has the characteristics that：Dust is more, and temperature is higher, wink
Between speed is big and dispersion etc., therefore to the sealing, cooling, collection of dust, absorb more difficult.The especially planks such as titanium plate, aluminium sheet
Surface polishing generates a large amount of Mars, easily so that titanium valve and other batting shape substance combustions, cause Ignition Phenomena, often burn out suction
Dirt pipeline and deduster cause very big inconvenience to dust collection and absorption, or even phenomena such as generation detonation, to personnel, equipment, production
Product cause serious harm.Sheet metal rubbing down field fails have effective dedusting solution at present.Conventional dust processing
Technology and device are as follows：Dust is sealed using easy wheel guard, it is by Thermostable flexible hose and wind turbine that dust is defeated
It is sent in deduster, deduster uses traditional pocket type or dry collector, inside that high temperature resistant filter core is housed.Such dedusting
Device using when have the following problems：Dust hood fixation can not be adjusted, and sealing effect is bad, dust collection energy force difference；Pipeline
It is easy to be worn when high-temperature metal dust and burn out；For deduster for a long time using being easy to be blocked by dust, dust cleaning is more difficult；
Deduster is easy combustion explosion when handling the combustible metals such as titanium valve, and dust post-processing is more difficult.Other methods are by traditional deduster
Be installed on fixed computer room, and increase extinguishing device, make dust through long-distance air draft passage during cool down fire extinguishing.This side
Although formula can reduce the factor of deduster combustion explosion, dust combustion phenomenon cannot be inherently eliminated.Based on above-mentioned difficulty
Topic, the processing overall process that the present invention is absorbed into dust from the aggregation of dust use following innovative solution：
（1）The technology of the present invention and device by automatic Polishing equipment body, dust accumulation and hermetic unit, dust fire extinguishing, absorb,
Precipitation post-processing three parts composition.
（2）Dust accumulation and hermetic unit：Using flexible adjustable dust collection technology, aggregation suction hood device, will add
The sealing of 98% or more dust, the aggregation generated during work；Dedicated dust suction horn mouth, metal bellows, metal straight pipe and special
The compositions such as attachment device dust conveyer, ensure that high-temperature dust conveying is smooth and Mars can not burn out dust sucting pipeline；
（3）Dust fire extinguishing absorbs, precipitation post-processing part：Dedicated dust and Mars fire extinguishing box and guiding device are had developed, is made
It obtains dust and Mars is directly entered by wind turbine end inside the device, complete dust tentatively fire extinguishing and absorb；It has developed special
Water bath dust-removing case so that the dust by fire extinguishing box is directly entered inside the device, completes double absorption and the place of dust
Reason.
By carrying out original invention to above-mentioned key link and technology, dedicated device and component are had developed, not
It is disconnected to have carried out experiment, Curve guide impeller so that dedusting technology and device in the present invention efficiently solve sheet metal process
Middle dust handles the problems such as catching fire, explode of problem, especially combustible dust.
Invention content
The purpose of the present invention is to solve dust absorbing difficulty in composite plate plate surface rubbing down process, be easy to happen
The problem of catching fire and exploding provides a kind of rubbing down water bath dust removing system.
The deficiency of the present invention to solve above-mentioned technical problem, used technical solution are：
A kind of rubbing down water bath dust removing system, including polishing and grinding apparatus, dust collect plant and water bath dust collector, the polishing and grinding apparatus packet
Including rack is also equipped with driving rack in rack in the longitudinal driving mechanism moved along ground upper rail, and bottom of the frame is equipped with
Many accessories such as longitudinal driving mechanism, transmission shaft are skill known in industry its purpose is to realize the longitudinally adjusted of rack
Therefore art is not described in detail, and traveling wheel is driven to advance on guide rail, and upper rack is fixed with portal frame girder, portal frame
Be equipped on girder with the orthogonal sliding rail of ground upper rail, on sliding rail sliding be provided with transverse moving mechanism, transverse shifting
Grinding head lift mechanism is installed in mechanism, grinding head lift mechanism is supported on transverse moving mechanism by grinding head lifting holder
On, bistrique holder is fixed on the tache motorice of grinding head lift mechanism, bistrique holder is installed on one end far from grinding head lift mechanism
There is grinding spindle, abrasive material is installed on one end of grinding spindle, abrasive material, which is placed in, to be waited for right over rubbing down equipment, and passes through grinding spindle
Its high-speed rotation, bistrique cradle top is driven to be equipped with for adjusting abrasive material and waiting for rubbing down workpiece spacing, the bistrique compression of pressure
Mechanism, the dust collect plant include dust gathering arrester, and dust is located on the abrasive material and cooperatively forms one with rubbing down plank is waited for
The closed chamber of abrasive material is accommodated, dust gathering arrester top movable is equipped with the cover, and drainage tube, drainage tube and collection are equipped on dust gathering arrester side wall
Dust hood inner cavity is connected to, and dust gathering arrester is mounted on by adjusting holder on transverse moving mechanism, and the end of drainage tube passes through abrasion-proof bent tube
It is passed through after commutation in water bath dust collector and is dusted processing.
The water bath dust collector, including bottom are equipped with the pedestal with the pulley of guide rail, are supported by pedestal
Water bath dust-removing water tank is equipped with coolant liquid in water bath dust-removing case, outer layer fire extinguishing box, outer layer fire extinguishing box is inserted in water bath dust-removing water tank
Processing is sealed between water bath dust-removing tank top, outer layer fire extinguishing box bottom is plugged in the coolant liquid in water bath dust-removing water tank
In, by two-stage filter and air communication at the top of outer layer fire extinguishing box, it is supported by internal layer fire extinguishing box inside outer layer fire extinguishing box, it is interior
The top sealing of layer fire extinguishing box, internal layer fire extinguishing box bottom is located in outer layer fire extinguishing box above cooling-liquid level, outside internal layer fire extinguishing box
It is filled with first level filtering device between wall and outer layer fire extinguishing chamber interior wall, air inlet is offered on the side wall at the top of internal layer fire extinguishing box
Mouthful, air inlet is coupled by dedusting fan with drainage pipe end, and auger type anti-blocking high-pressure sprayer is also equipped in air inlet,
The water mist sprayed by auger type anti-blocking high-pressure sprayer just puts out a fire cooling to the air-flow sprayed in drainage tube.
The partition board of circle interleaved distribution is provided on the internal layer fire extinguishing chamber interior wall, partition board is arranged obliquely,
The partition board end projection being located above is fallen on next partition board, and being cooperated by partition board extends auger type anti-blocking and spray water with high pressure dress
Flowing time of the coolant liquid of ejection in internal layer fire extinguishing box is set in order to which dust is substantially soluble in coolant liquid.
The coolant liquid is water.
The abrasive material is grinding wheel.
The first level filtering device and two-stage filter is metal filtering core.
Water bath dust-removing technical essential is as follows in the present invention：Automatically grinding equipment is ground by drainage tube and water bath dust collector
Cut a large amount of dust and Mars all sealings that bistrique generates in process；Along the direction that dust and Mars move, design
Fire prevention and high temperature resistant, dust is transported to by centrifugal blower in internal layer fire extinguishing box by wear-resisting conveying device, by spirally preventing
Most of high-temp combustion flue gas, dust are mixed with water and drain into water bath dust-removing case by stifled high-pressure sprayer and drainage technology
In.Inside water bath dust-removing and top utilizes secondary filter, prevents the flue gas of escape from entering equipment periphery.In water-bath respiratory box
Have collected the combustible dust and mixture generated in process, and regular automatic-discharging.
Scheme main body uses polishing and grinding apparatus, may be implemented to difference by longitudinal driving mechanism and transverse moving mechanism cooperation
Length, width, the sheet metal surface rubbing down processing of height specification.
The outside loss of high speed dust Mars is prevented by the setting of dust gathering arrester, facilitates collection, capture the powder in process
Dirt；Dust conveying is realized by drainage tube, ensures that high-temperature dust by efficient absorption and avoids Mars from burning out dust sucting pipeline.
Coordinated by outer layer fire extinguishing box and internal layer fire extinguishing box, in conjunction with auger type anti-blocking high-pressure sprayer make dust and
Mars is directly entered by wind turbine end inside internal layer fire extinguishing box, complete dust tentatively put out a fire absorption and liquefaction water conservancy diversion convey.
Using the double-deck case structure, it is spiral to install high pressure sprays fog equipment in internal layer fire extinguishing box for internal layer fire extinguishing box and outer layer fire extinguishing box
The anti-blocking high-pressure sprayer of formula and panel metal filter core, complete the double absorption of dust flue gas.Outer layer fire extinguishing box top design
Dedicated square metal filter core, dust and flue gas are filtered.The devices such as outer layer fire extinguishing box lower part is with water bath dust-removing water tank
Connection, portion have position relationship with water bath dust-removing water tank internal water plane.The beneficial effects of the invention are as follows：Apparatus of the present invention
For sheet metal especially titanium plate material, the plank of burning dust is easily generated in aluminium plate and bruting process, through repeatedly trying
Improvement is tested, preferable effect is obtained.Overcome various problems existing for previous grinding apparatus and dust-extraction unit：Processing dust is not easy
It collects, dust easily burns, conduit failure, unreliable easily explosion etc. the risk factors of dust-extraction unit.Device structure is simple, operation
It is easy, dust removing effects are excellent, easy to maintain.Specifically have the advantage that：
1, the technology of the present invention and the device scope of application are wider, and automatic Polishing equipment body can be with the mill of supporting various specifications type
Material, can carry out the surface of unlike material plank rubbing down processing, and the present invention can be used in the various dust that rubbing down process generates
Scheme is handled.
2, the flexibly processing of the suitable different-thickness plank of adjustable Special dust sucking, sealing device, sealing, wear-resisting, high temperature resistant
Performance is high, and dust absorbing rate is strong, and top folding sealing cover is conveniently operated and replaces abrasive material.Metal tubes pressure drop is small, vibrationproof effect
Fruit is good, and service life is long, solves high temperature Mars and burns out dust collection pipeline problem so that dust is smooth, efficient to absorb conveying.
3, the Mars of burning, high-temperature dust are fully put out a fire and are drained by dust cleaning case, and carry out secondary filter, finally
After exhaust gas dust is mixed with water, it is deposited in suction box.The tiny dust in part and flue gas pass through metal mesh filter, prevent from escaping
It escapes in air.The dedusting technology of invention efficiently solves dust combustion, explosion problem.
4, water-bath suction box storage capacity is big, can contain a large amount of dust, gravel, and the impurity such as iron filings reduce dedusting dress
The cleaning and maintenance time is set, and provides dust-extraction unit fire extinguishing, high-pressure water etc..Mixed pollutants inside water-bath suction box are fixed
Phase is cleared up automatically by slush pump.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention.
The vertical view of the positions Fig. 2 present invention.
Diagram label：1-1, adjustment holder；1-2, dust gathering arrester；1-3, the cover；1-4, drainage tube；1-5, abrasion-proof bent tube；2-
1, rack；2-2, longitudinal driving mechanism；2-3, portal frame girder；2-4, transverse moving mechanism；2-5, grinding head lifting holder；2-6、
Grinding head lift mechanism；2-7, bistrique holder；2-8, grinding spindle；2-9, bistrique hold-down mechanism；3-1, pedestal；3-2, water bath dust-removing
Water tank；3-3 outer layer fire extinguishing box；3-4 internal layer fire extinguishing box；3-5, first level filtering device；3-6, auger type anti-blocking high-pressure sprayer；
3-7, two-stage filter；3-8, dedusting fan.
Specific implementation mode
As shown in the figure, specific implementation mode is as follows：
A kind of rubbing down water bath dust removing system, including polishing and grinding apparatus, dust collect plant and water bath dust collector, the polishing and grinding apparatus packet
Driving rack 2-1 is also equipped on including rack 2-1, rack 2-1 in the longitudinal driving mechanism 2-2 moved along ground upper rail, machine
The tops frame 2-1 are fixed with portal frame girder 2-3, be equipped on portal frame girder 2-3 with the orthogonal sliding rail of ground upper rail,
Sliding is provided with transverse moving mechanism 2-4 on sliding rail, and grinding head lift mechanism 2-6 is installed on transverse moving mechanism 2-4, grinds
Head elevating mechanism 2-6 is supported on by grinding head lifting holder 2-5 on transverse moving mechanism 2-4, the movement of grinding head lift mechanism 2-6
It is fixed on end on the one end of bistrique holder 2-7, bistrique holder 2-7 far from grinding head lift mechanism and grinding spindle 2-8 is installed, ground
Abrasive material is installed, abrasive material, which is placed in, to be waited for right over rubbing down equipment, and drives its high speed by grinding spindle on one end of head main shaft 2-8
Rotation is equipped at the top of bistrique holder 2-7 for adjusting abrasive material and waiting for the bistrique hold-down mechanism 2-9 of rubbing down equipment spacing, described
Dust collect plant include dust gathering arrester 1-2, dust gathering arrester 1-2 is located on the abrasive material and cooperatively forms a receiving with rubbing down plank is waited for
The closed chamber of abrasive material, dust gathering arrester 1-2 top movables are equipped with the cover 1-3, are equipped with drainage tube 1-4 on dust gathering arrester 1-2 side walls, draw
Flow tube 1-4 is connected to the inner cavities dust gathering arrester 1-2, and dust gathering arrester 1-2 is mounted on by adjusting holder on transverse moving mechanism 2-4, drainage
The end of pipe 1-4 is dusted processing by being passed through in water bath dust collector after abrasion-proof bent tube 1-5 commutations.
The water bath dust collector, including bottom are equipped with the pedestal 3-1 with the pulley of guide rail, on pedestal 3-1
It is supported by water bath dust-removing water tank 3-2, coolant liquid is housed in water bath dust-removing case, the tops water bath dust-removing water tank 3-2 are put out a fire equipped with outer layer
The side walls of case 3-3, outer layer fire extinguishing box are supported on the edge of water bath dust-removing water tank, the bottoms outer layer fire extinguishing box 3-3 are plugged in
In coolant liquid in water bath dust-removing water tank 3-2, pass through two-stage filter 3-7 and air communication, outer layer at the top of outer layer fire extinguishing box
Internal layer fire extinguishing box 3-4 is supported by inside fire extinguishing box, the top sealing of internal layer fire extinguishing box 3-4, internal layer fire extinguishing box bottom is located at outer layer
In fire extinguishing box above cooling-liquid level, internal layer puts out a fire and is filled with first level filtering device 3- between box outer wall and outer layer fire extinguishing chamber interior wall
5, air inlet is offered on the side wall at the top of internal layer fire extinguishing box, air inlet is joined by dedusting fan 3-8 and drainage pipe end
It connects, auger type anti-blocking high-pressure sprayer 3-6 is also equipped in air inlet, is sprayed by auger type anti-blocking high-pressure sprayer
Water mist just puts out a fire cooling to the air-flow sprayed in drainage tube.
It is provided with the partition board that a circle is interspersed on the internal layer fire extinguishing box 3-4 inner walls, partition board is arranged obliquely, position
Partition board end projection in top is fallen on next partition board, is cooperated by partition board and is extended auger type anti-blocking high-pressure sprayer
Flowing time of the coolant liquid of ejection in internal layer fire extinguishing box is substantially soluble in order to dust in coolant liquid.
The coolant liquid is water.
The abrasive material is grinding wheel.
The first level filtering device 3-5 and two-stage filter 3-7 is metal filtering core.
Zigzag tread patterns structure 2-2 generally uses motor reducer and transmission shaft etc. drive rack to advance on rail top,
Transverse moving mechanism 2-4 is moved in portal frame girder upper lateral using devices such as motor reducers and is fed, and in conjunction with attached drawing and is led to
Specific implementation mode is crossed further patent of invention technical solution is described in detail.Fig. 1 is left view of the present invention (side view).Polishing and grinding apparatus
Rack 2-1, portal frame girder 2-3 are connected with pedestal 3-1, are installed on the guide rail of ground, zigzag tread patterns structure when equipment works
2-2 generally uses motor reducer and transmission shaft etc. drive rack to advance on rail top, while driving portal frame girder 2-3
Back and forth movement is carried out on guide rail with pedestal 3-1, completes length feed processing and the dust absorbing of plank, as shown in Figure 2.It throws
It can be connected as one, be may be implemented so whole with connecting rod between mill equipment transverse moving mechanism 2-4 and water bath dust collector
The traverse feed of body is moved, and traverse feed processing and the dust processing of plank are completed.Bistrique holder 2-7 and grinding head lift mechanism
Connection can adjust the height of bistrique holder 2-7 when processing different plates thickness by grinding head lift mechanism 2-5.Bistrique branch
Grinding spindle 2-8 is installed in frame front, and sized flap wheel, the abrasive materials such as grinding wheel and fixture are installed on grinding spindle.When processing plank, abrasive material
High speed rotation carries out machining operation.
Dust gathering arrester 1-2 and the cover 1-3 couple by adjusting holder 1-1 with transverse moving mechanism 2-4 according to Fig. 1, real
Its existing position laterally adjusts, to ensure that the dust that sealing dust gathering arrester generates material rubbing down constrains sealing, dust gathering arrester upper cover
Movable opening facilitates and replaces abrasive material etc. inside dust gathering arrester；Adjustment holder 1-1 is adjusted before work first so that dust gathering arrester is with plate
Material tightly seals.When work, polishing wheel generates a large amount of metals and abrasive dust with plank high-speed friction around polishing wheel, this
Inside the restrained dust gathering arrester 1-2 being sealed in around emery wheel of a little dust, in entire drainage tube 1- when high speed dust removing wind turbine 3-8 works
Negative pressure is formed inside 4 and dust gathering arrester 1-2 so that dust is along drainage tube 1-4 high speed sucking internal layer fire extinguishing box inside dust gathering arrester 1-2
In 3-4.Dedusting fan 3-8 leads to the tops internal layer fire extinguishing box 3-4 in outlet and is equipped with auger type anti-blocking high-pressure sprayer 3-6, should
Device sprays a large amount of high pressure water when working, and makes height temperate zone Mars dust become wetting solution by way of shower and fluid rolling
Body shape so that band Mars metallic dust all extinguishes, and is washed into the bottoms water bath dust-removing water tank 3-2.Inside internal layer fire extinguishing box 3-4
It is provided with repeatedly cycle drainage, fire extinguishing baffle so that band Mars dust or high-temperature dust are sufficiently mixed with recirculated water so that powder
Dirt forms liquid paste, and is flowed into water bath dust-removing water tank 3-2 inside internal layer fire extinguishing box 3-4.Part does not fully absorb
The dust of escape carries out preliminary mistake by the first level filtering device 3-5 between outer layer fire extinguishing box 3-3 and internal layer fire extinguishing box 3-4
Filter.The fraction flue gas and fine dusts escaped inside outer layer fire extinguishing box, which are finally filtered by top two-stage filter 3-7, to be inhaled
It receives.Entire water bath dust-removing water tank 3-2 is designed as rectangle, in one section of isolated area installation strainer and water circulating pump, ensures more dry
Net water is recycled to fire extinguishing upper box part and is put out a fire and rinsed.
Dedusting fan 3-8 uses explosion-proof, wear-resisting centrifugal fan；Fan outlet installs auger type anti-blocking high-pressure sprayer 3-
6, secondary fire extinguishing is carried out to combustible dust；By testing the water bath dust collector in the application, meets dust fire extinguishing, absorb, with
And the functions such as flushing；So that the various dust safety water bath dust-removing water tank 3-2 that dust cleaning case comes out absorb.Liquid dust
The final periodic cleaning of mixture.The technology of the present invention and device have passed through test of many times and improvement, and better dust removal effect effectively solves
Dust collection, the problems such as explosion, significantly improves plant working environment.
Technical solution and embodiment cited by the present invention and non-limiting, with cited by the present invention technical solution and
Embodiment is equivalent or effect same approach is all in the range of the present invention is protected.
Claims (6)
1. a kind of rubbing down water bath dust removing system, including polishing and grinding apparatus, dust collect plant and water bath dust collector, the polishing and grinding apparatus
Including rack, driving rack is also equipped in rack in the longitudinal driving mechanism moved along ground upper rail, upper rack is fixed
Have portal frame girder, be equipped on portal frame girder with the orthogonal sliding rail of ground upper rail, on sliding rail sliding be provided with cross
To mobile mechanism, grinding head lift mechanism is installed on transverse moving mechanism, grinding head lift mechanism passes through grinding head lifting holder
It is supported on transverse moving mechanism, bistrique holder is fixed on the tache motorice of grinding head lift mechanism, bistrique holder is far from bistrique liter
Grinding spindle is installed on one end of descending mechanism, abrasive material is installed on grinding spindle one end, abrasive material is placed in wait for rubbing down equipment just on
Side, and drive its high-speed rotation by grinding spindle, bistrique cradle top are equipped with for adjusting abrasive material and waiting between rubbing down workpiece
Bistrique hold-down mechanism away from, pressure, it is characterised in that：The dust collect plant includes dust gathering arrester, and dust is located at the abrasive material
The closed chamber of a receiving abrasive material above and with rubbing down plank is waited for is cooperatively formed, dust gathering arrester top movable is equipped with the cover, dust gathering arrester
Drainage tube is installed, drainage tube is connected to dust gathering arrester inner cavity, and dust gathering arrester is mounted on transverse shifting machine by adjusting holder on side wall
On structure, the end of drainage tube is passed through in water bath dust collector after being commutated by abrasion-proof bent tube and is dusted processing.
2. a kind of rubbing down water bath dust removing system according to claim 1, it is characterised in that：The water bath dust collector,
The pedestal with the pulley of guide rail is installed including bottom, water bath dust-removing water tank is supported by pedestal, is filled in water bath dust-removing case
There are coolant liquid, water bath dust-removing water tank upper to be equipped with outer layer fire extinguishing box, the side walls of outer layer fire extinguishing box are supported on water bath dust-removing water
On the edge of case, outer layer fire extinguishing box bottom is plugged in the coolant liquid in water bath dust-removing water tank, passes through two at the top of outer layer fire extinguishing box
Grade filter device and air communication is supported by internal layer fire extinguishing box, the top sealing of internal layer fire extinguishing box, internal layer inside outer layer fire extinguishing box
Fire extinguishing box bottom is located in outer layer fire extinguishing box above cooling-liquid level, is filled out between internal layer fire extinguishing box outer wall and outer layer fire extinguishing chamber interior wall
Filled with first level filtering device, offer air inlet on the side wall at the top of internal layer fire extinguishing box, air inlet by dedusting fan with
Pipe end connection is drained, auger type anti-blocking high-pressure sprayer is also equipped in air inlet, is sprayed water with high pressure by auger type anti-blocking
The water mist that device sprays just puts out a fire cooling to the air-flow sprayed in drainage tube.
3. a kind of rubbing down water bath dust removing system according to claim 2, it is characterised in that：The internal layer fire extinguishing chamber interior wall
On be provided with the partition board of circle interleaved distribution, partition board is arranged obliquely, and the partition board end projection being located above is fallen under
On secondary partition board, the coolant liquid for extending the ejection of auger type anti-blocking high-pressure sprayer is cooperated by partition board in internal layer fire extinguishing box
Flowing time be substantially soluble in coolant liquid in order to dust.
4. a kind of rubbing down water bath dust removing system according to claim 2, it is characterised in that：The coolant liquid is water.
5. a kind of rubbing down water bath dust removing system according to claim 1, it is characterised in that：The abrasive material is grinding wheel.
6. a kind of rubbing down water bath dust removing system according to claim 1, it is characterised in that：The first level filtering device and
Two-stage filter is metal filtering core.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810183411.7A CN108356681B (en) | 2018-03-06 | 2018-03-06 | Polishing water bath dust removal system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810183411.7A CN108356681B (en) | 2018-03-06 | 2018-03-06 | Polishing water bath dust removal system |
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| Publication Number | Publication Date |
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| CN108356681A true CN108356681A (en) | 2018-08-03 |
| CN108356681B CN108356681B (en) | 2024-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810183411.7A Active CN108356681B (en) | 2018-03-06 | 2018-03-06 | Polishing water bath dust removal system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202624A (en) * | 2018-09-18 | 2019-01-15 | 甘涛 | Shoemaking fire-type dust-collecting polisher |
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| CN108356681B (en) | 2024-02-20 |
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Inventor after: Li Yankai Inventor after: Li Ya Inventor after: Zhang Zhenwei Inventor after: Ning Ruicong Inventor after: Li Jin Inventor after: Zhang Baoqi Inventor before: Li Yankai Inventor before: Zhang Zhenwei Inventor before: Ning Ruicong Inventor before: Li Jin Inventor before: Zhang Baoqi |
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Effective date of registration: 20210127 Address after: No. 169, Binhe South Road, Luolong District, Luoyang City, Henan Province Applicant after: CHINA SHIPBUILDING INDUSTRY CORPORATION NO.725 Research Institute Address before: 471000 shuangxiang Road, Luoxin Industrial Park, Xin'an County, Luoyang City, Henan Province Applicant before: LUOYANG SHUANGRUI METAL COMPOSITE MATERIALS Co.,Ltd. |
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