CN108342074A - 一种智能采暖、照明集成***用面板 - Google Patents
一种智能采暖、照明集成***用面板 Download PDFInfo
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Abstract
本发明属于智能采暖领域，涉及一种智能采暖、照明集成***用面板，包括纳米碳材发热层、复合保护层、第一耐高温粘结层、第二耐高温粘结层以及照明层，其中，复合保护层设置在纳米碳材发热层的两侧，照明层设置在复合保护层外侧，纳米碳材发热层与复合保护层之间通过第一耐高温粘结层粘结，复合保护层与照明层之间通过第二耐高温粘结层粘结；所述复合保护层包括铝合金箔及设置在铝合金箔两侧的内处理层。与现有技术相比，根据本发明实施例的智能采暖、照明集成***用面板可以将清洁电能高效转变为热能，提供绿色环保、舒适健康、高效节能的采暖环境，同时可以满足照明需求，在集成的基础上使采暖设备更便捷和美观。
Description
技术领域
本发明属于智能采暖领域，涉及一种采暖用面板，尤其涉及一种智能采暖、照明集成***用面板。
背景技术
经济社会高速发展的同时，环境恶化也日趋严重。保护环境、绿色发展已成为全人类的共同责任。如何利用新技术、新材料和新的集成采暖设备，在不破坏环境的同时满 足供暖需求，已成为供暖行业产业结构调整和发展的重中之重。北部地区通常拥有丰富 的风能、太阳能等清洁能源，立足供暖方式的转变，利用清洁电能，是促进绿色经济发 展的重要途径。
发明内容
为了克服现有技术的不足，本发明旨在提供一种智能采暖、照明集成***用面板。
根据本发明的一方面，提供了一种智能采暖、照明集成***用面板，包括纳米碳材发热层、复合保护层、第一耐高温粘结层、第二耐高温粘结层以及照明层，其中，复合 保护层设置在纳米碳材发热层的两侧，照明层设置在复合保护层外侧，纳米碳材发热层 与复合保护层之间通过第一耐高温粘结层粘结，复合保护层与照明层之间通过第二耐高 温粘结层粘结；所述复合保护层包括铝合金箔及设置在铝合金箔两侧的内处理层。
根据本发明的示例性实施例，所述内处理层按重量百分比包括以下成分：聚酰胺100 重量份、丙二醇丁醚1-2重量份、甲基丙烯酸丁酯1-5重量份、氧化锌0.1-0.25重量份、邻苯二甲酸二丁酯3-6重量份、硅油5-15重量份、丁醇醚化二甲酚甲醛树脂5-15重量 份、环氧树脂2-8重量份、酚醛环氧树脂9-15重量份、丁醇1-3重量份、聚乙烯醇缩丁 醛1-4重量份、、聚醋酸乙烯酯0.5-1.8重量份。
根据本发明的示例性实施例，所述内处理层的最高使用温度在300℃以上，最小体积电阻率在15×1016Ω·cm以上，最小电气强度在500MV/m以上。
根据本发明的示例性实施例，所述铝合金箔按重量百分比由以下元素组成：铁Fe0.2％-1.2％、硅Si 0.12％-0.28％、铜Cu 0.08％-1.15％、硼B 0.001％-0.05％、锰Mn0.01％-0.03％、镍Ni 0.02％-0.05％、铌Nb 0.02％-0.05％、钕Nd 0.01％-0.03％，其余为铝。
根据本发明的示例性实施例，所述铝合金箔25℃时的等效热导率为285W/m·k以上， 300℃的热膨胀系数为1.58×10-7/K以下；所述铝合金箔室温下抗压强度为395Mpa以上， 抗拉强度为350Mpa以上，60-1000MHz下的屏蔽衰减值在118dB以上。
根据本发明的示例性实施例，纳米碳材发热层的厚度为0.5-1.2mm，铝合金箔的厚度为0.5mm-3mm，内处理层的厚度为20μm-55μm，第一耐高温粘结层以及第二耐高温 粘结层的厚度为2mm-4.5mm。
根据本发明的示例性实施例，所述第一耐高温粘结层以及所述第二耐高温粘结层在 580℃以上的温度保持粘结作用。
与现有技术相比，本发明以纳米碳材作为发热层，以覆有内处理层的铝合金箔作为 复合保护层，以耐高温粘结层粘合发热层、复合保护层与照明层。本发明中铝合金箔具有优异的导热性能、性能和屏蔽性能，其两侧覆有的内处理层具有优异的绝缘性能和耐 高温性能。本发明的智能采暖、照明集成***用面板可以将清洁电能高效转变为热能， 提供绿色环保、舒适健康、高效节能的采暖环境，同时可以满足照明需求，在集成的基 础上使采暖设备更便捷和美观。
附图说明
图1为根据本发明实施例的智能采暖、照明集成***用面板的截面示意图；
图2为根据本发明实施例的智能采暖、照明集成***用面板的复合保护层的截面示 意图。
图中，A-纳米碳材发热层、B1-第一耐高温粘结层、B2-第二耐高温粘结层、C-复合保护层、D-照明层、C1-铝合金箔、C2-内处理层。
具体实施方式
为使本发明技术方案和优点更加清楚，通过以下几个具体实施例对本发明作进一步 详细描述。显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
如图1示出了一种智能采暖、照明集成***用面板，其为上下对称结构，包括纳米碳材发热层A，复合保护层C，第一耐高温粘结层B1与第二耐耐高温粘结层B2，照明 层D。复合保护层设置在纳米碳材发热层A的两侧，照明层D设置在复合保护层C外 侧。纳米碳材发热层A与复合保护层C之间、复合保护层C与照明层D之间分别通过 第一耐高温粘结层B1与第二耐高温粘结层B2相互粘结。
如图2所示，复合保护层C由铝合金箔C1以及设置在铝合金箔C1两侧的内处理层C2构成。
根据本发明的一实施例，内处理层按重量百分比包括以下成分：聚酰胺100重量份、 丙二醇丁醚1重量份、甲基丙烯酸丁酯2重量份、氧化锌0.1重量份、邻苯二甲酸二丁 酯3重量份、硅油5重量份、丁醇醚化二甲酚甲醛树脂6重量份、环氧树脂3重量份、 酚醛环氧树脂9重量份、丁醇1量份、聚乙烯醇缩丁醛2重量份、聚醋酸乙烯酯0.6重 量份。
内处理层的最高使用温度在300℃以上，最小体积电阻率在15×1016Ω·cm以上，最 小电气强度在500MV/m以上。
铝合金箔材料按重量百分比由以下元素组成：铁Fe 0.2％、硅Si 0.12％、铜Cu0.08％、 硼B 0.001％、锰Mn 0.02％、镍Ni 0.02％、铌Nb 0.02％、钕Nd 0.03％，其余为铝。
铝合金箔材料25℃时的等效热导率为285W/m·k以上，300℃的热膨胀系数为1.58×10-7/K以下。铝合金箔材料室温下的抗压强度为395Mpa以上，抗拉强度为350Mpa 以上60-1000MHz下的屏蔽衰减值在118dB以上。
纳米碳材发热层的厚度为0.6mm，铝合金箔的厚度为1mm，内处理层的厚度为 20μm，第一耐高温粘结层和第二耐高温粘结层的厚度为2mm。
耐高温粘结层在580℃以上的温度保持粘结作用。
实施例2
根据本发明的另一实施例，内处理层按重量百分比包括以下成分：聚酰胺100重量份、丙二醇丁醚2重量份、甲基丙烯酸丁酯3重量份、氧化锌0.15重量份、邻苯二甲 酸二丁酯5重量份、硅油8重量份、丁醇醚化二甲酚甲醛树脂6重量份、环氧树脂6重 量份、酚醛环氧树脂11重量份、丁醇2重量份、聚乙烯醇缩丁醛3重量份、聚醋酸乙 烯酯1重量份。
内处理层的最高使用温度在300℃以上，最小体积电阻率在15×1016Ω·cm以上，最 小电气强度在500MV/m以上。
铝合金箔材料按重量百分比由以下元素组成：铁Fe 0.3％、硅Si 0.15％、铜Cu0.15％、 硼B 0.002％、锰Mn 0.02、镍Ni 0.03％、铌Nb 0.03％、钕Nd 0.01％，其余为铝。
铝合金箔材料25℃时的等效热导率为285W/m·k以上，300℃的热膨胀系数为1.58×10-7/K以下。铝合金箔材料室温下抗压强度为395Mpa以上，抗拉强度为350Mpa 以上，60-1000MHz下的屏蔽衰减值在118dB以上。
纳米碳材发热层的厚度为1.1mm，铝合金箔的厚度为2mm，内处理层的厚度为 35μm，第一耐高温粘结层和第二耐高温粘结层的厚度为2mm-4.5mm。
耐高温粘结层在580℃以上的温度保持粘结作用。
实施例3
根据本发明的又一实施例，内处理层按重量百分比包括以下成分：聚酰胺100重量份、丙二醇丁醚2重量份、甲基丙烯酸丁酯5重量份、氧化锌0.25重量份、邻苯二甲 酸二丁酯6重量份、硅油13重量份、丁醇醚化二甲酚甲醛树脂8重量份、环氧树脂5 重量份、酚醛环氧树脂11重量份、丁醇2重量份、聚乙烯醇缩丁醛3重量份、聚醋酸 乙烯酯0.9重量份。
内处理层的最高使用温度在300℃以上，最小体积电阻率在15×1016Ω·cm以上，最 小电气强度在500MV/m以上。
铝合金箔材料按重量百分比由以下元素组成：铁Fe 1.2％、硅Si 0.28％、铜Cu1.15％、 硼B 0.05％、锰Mn 0.03％、镍Ni 0.02％、铌Nb 0.02％、钕Nd 0.01％，其余为铝。
所述铝合金箔材料25℃时的等效热导率为285W/m·k以上，300℃的热膨胀系数为1.58×10-7/K以下。铝合金箔材料室温下抗压强度为395Mpa以上，抗拉强度为350Mpa 以上，60-1000MHz下的屏蔽衰减值在118dB以上。
纳米碳材发热层的厚度为1.1mm，铝合金箔的厚度为3mm，内处理层的厚度为 55μm，第一耐高温粘结层和第二耐高温粘结层的厚度为2mm-4.5mm。
耐高温粘结层在580℃以上的温度保持粘结作用。
以上所述的具体实施方式，对本发明的目的、技术方案和有益效果进行了进一步详 细说明，所应理解的是，以上所述仅为本发明的具体实施方式而已，并不用于限定本发明的保护范围，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等， 均应包含在本发明的保护范围之内。
Claims (7)
1.一种智能采暖、照明集成***用面板，其特征在于，所述智能采暖、照明集成***用面板包括纳米碳材发热层、复合保护层、第一耐高温粘结层、第二耐高温粘结层以及照明层，其中，复合保护层设置在纳米碳材发热层的两侧，照明层设置在复合保护层外侧，纳米碳材发热层与复合保护层之间通过第一耐高温粘结层粘结，复合保护层与照明层之间通过第二耐高温粘结层粘结；所述复合保护层包括铝合金箔及设置在铝合金箔两侧的内处理层。
2.根据权利要求1所述的面板，其特征在于，所述内处理层按重量百分比包括以下成分：聚酰胺100重量份、丙二醇丁醚1-2重量份、甲基丙烯酸丁酯1-5重量份、氧化锌0.1-0.25重量份、邻苯二甲酸二丁酯3-6重量份、硅油5-15重量份、丁醇醚化二甲酚甲醛树脂5-15重量份、环氧树脂2-8重量份、酚醛环氧树脂9-15重量份、丁醇1-3重量份、聚乙烯醇缩丁醛1-4重量份、、聚醋酸乙烯酯0.5-1.8重量份。
3.根据权利要求2所述的面板，其特征在于，所述内处理层的最高使用温度在300℃以上，最小体积电阻率在15×1016Ω·cm以上，最小电气强度在500MV/m以上。
4.根据权利要求1-3任一所述的面板，其特征在于，所述铝合金箔按重量百分比由以下元素组成：铁Fe 0.2％-1.2％、硅Si 0.12％-0.28％、铜Cu 0.08％-1.15％、硼B 0.001％-0.05％、锰Mn 0.01％-0.03％、镍Ni 0.02％-0.05％、铌Nb 0.02％-0.05％、钕Nd 0.01％-0.03％，其余为铝。
5.根据权利要求4所述的面板，其特征在于，所述铝合金箔25℃时的等效热导率为285W/m·k以上，300℃的热膨胀系数为1.58×10-7/K以下；所述铝合金箔室温下抗压强度为395Mpa以上，抗拉强度为350Mpa以上，60-1000MHz下的屏蔽衰减值在118dB以上。
6.根据权利要求1-3任一所述的面板，其特征在于，纳米碳材发热层的厚度为0.5-1.2mm，铝合金箔的厚度为0.5mm-3mm，内处理层的厚度为20μm-55μm，第一耐高温粘结层以及第二耐高温粘结层的厚度为2mm-4.5mm。
7.根据权利要求1-3任一所述的面板，其特征在于，所述第一耐高温粘结层以及所述第二耐高温粘结层在580℃以上的温度保持粘结作用。
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