CN108317004A - Explosion-proof water cooling booster - Google Patents
Explosion-proof water cooling booster Download PDFInfo
- Publication number
- CN108317004A CN108317004A CN201711371432.3A CN201711371432A CN108317004A CN 108317004 A CN108317004 A CN 108317004A CN 201711371432 A CN201711371432 A CN 201711371432A CN 108317004 A CN108317004 A CN 108317004A
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- Prior art keywords
- valve
- shell
- diaphragm
- exhaust gas
- explosion
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/18—Control of the pumps by bypassing exhaust from the inlet to the outlet of turbine or to the atmosphere
- F02B37/183—Arrangements of bypass valves or actuators therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/12—Cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/14—Casings modified therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2220/00—Application
- F05D2220/40—Application in turbochargers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Supercharger (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
The present invention relates to a kind of explosion-proof water cooling boosters.The booster includes turbine, intermediate, compressor and exhaust gas bypass mechanism.Exhaust gas bypass mechanism includes silicone tube, diaphragm valve, rocking arm and exhaust gas by-pass valve.Diaphragm valve includes shell, diaphragm valve air inlet pipe, diaphragm, inner carrier, piston spring and push rod.Diaphragm is fixedly connected on shell.Push rod is slidably connected with shell and push rod is rotatablely connected with rocking arm.Inner carrier is fixedly connected with push rod.The lower end of piston spring is resisted against on shell, and upper end is resisted against on inner carrier.The both ends of silicone tube are connected on the outlet tubule of compressor and the air inlet pipe of diaphragm valve.Exhaust gas by-pass valve includes shaft, pivoted arm, valve and sealing sleeve pipe.Shaft is rotatably connected in sealing sleeve pipe and is fixedly connected with rocking arm.Pivoted arm is fixedly connected in shaft.Valve is fixedly connected on pivoted arm and can open or closely be arranged at the gas vent of the deflation valve opening of volute body.The boost pressure of the present invention is adjustable, good reliability.
Description
Technical field
The present invention relates to a kind of explosion-proof water cooling boosters for anti-explosion diesel engine.
Background technology
Since coal mine down-hole tunnel ventilation condition is limited, and contain methane gas, so being only transformed by Explosion-proof Design
Anti-explosion diesel engine afterwards could be used in underground.Core component of the explosion-proof water cooling booster as anti-explosion diesel engine, performance are excellent
The bad dynamic property, economy and hazardous emission for directly influencing anti-explosion diesel engine.
Chinese patent literature CN203809104U(Application No. is 201320873299.2)Iing is proposed that a kind of water-cooled is explosion-proof can
Become supercharging device, including compressor, intermediate and turbine, it is the exhaust gas inertia impulsive force that is discharged using anti-explosion diesel engine to push away
The indoor turbine of dynamic turbine, turbine drive coaxial impeller, the air that impeller force feed is sent by air cleaner pipeline to be allowed to again
Cylinder of the supercharging into anti-explosion diesel engine.When engine speed increase, the exhaust gas velocity of discharge and secondary speed also synchronous increase, leaf
Wheel just compresses more air and enters cylinder, and boost pressure can bigger.
There are following two points deficiencies for the explosion-proof water cooling booster of the prior art:First, boost pressure is unadjustable, cause to prevent
The boost pressure of quick-fried water cooling booster is when meeting the requirement of anti-explosion diesel engine speed operation air inflow, high-speed working condition boost pressure mistake
Height, air inflow is on the high side, keeps diesel engine row's temperature excessively high, nuisance NOx emission greatly increases, serious to pollute coal mine operation ring
Border.The boost pressure of explosion-proof water cooling booster is when meeting the requirement of anti-explosion diesel engine high-speed working condition air inflow, speed operation supercharging
Insufficient pressure, air inflow are on the low side so that booster it is less efficient.Second is that due on volute inlet flange not only have volute into
Gas port, and there is volute water inlet, when the pad of the water cooled exhaust manifold and explosion-proof water cooling booster junction of anti-explosion diesel engine
When piece damages under high-temp waste gas effect, the water of volute water inlet can enter volute inlet, and last water is caused to enter explosion-proof bavin
Anti-explosion diesel engine is damaged in the cylinder of oil machine, you can poor by property.
Invention content
Adjustable, reliability that the purpose of the present invention is to provide a kind of boost pressures is preferably used for the explosion-proof of anti-explosion diesel engine
Water cooling booster.
In order to solve the above technical problems, the technical solution used in the present invention is:The explosion-proof water cooling booster packet of the present invention
Include turbine, intermediate and compressor;Turbine, intermediate and compressor are fixedly connected sequentially;The turbine has volute
And turbine, the turbine rotation are connected in volute;The compressor has compressor casing;The volute include inlet flange,
Volute body and outlet flange;The volute body is equipped with exhaust gas flow path and cooling water channel;The turbine is arranged in exhaust gas flow path;
The inlet flange has air inlet;The outlet flange has gas outlet;The air inlet and gas outlet are and exhaust gas flow path
Connection;It is structurally characterized in that:
It further include exhaust gas bypass mechanism;The exhaust gas bypass mechanism includes silicone tube, diaphragm valve, rocking arm and exhaust gas by-pass valve;Institute
It states and is additionally provided with deflation valve opening and by-passing valve mounting hole on volute body;The a port direction of the by-passing valve mounting hole is extraneous,
Another port is connected with the gas outlet of outlet flange;The a port of deflation valve opening be opened on the inner wall of air inlet or
It is at the position close to air inlet of exhaust gas flow path, another port is then located at the middle part of by-passing valve mounting hole as gas vent
At position;The compressor casing is equipped with outlet tubule and outlet tubule is connected to the inner cavity of compressor casing;The diaphragm valve includes
Shell, diaphragm valve air inlet pipe, diaphragm, inner carrier, piston spring and push rod;Diaphragm, inner carrier and piston spring are arranged at shell
In body;Diaphragm valve is directly or indirectly fixedly connected on volute by its shell;The diaphragm is elastic element and includes flange portion
And barrel;The flange portion is fixedly connected on shell;The air inlet pipe of the diaphragm valve be arranged on shell and with shell
Inner cavity is connected to;The push rod is slidably connected with shell, and the lower end of push rod and one end of rocking arm are rotatablely connected;The inner carrier with
On the upper-end part of driving for the barrel that the upper end of push rod is fixedly connected and inner carrier is resisted against diaphragm;The lower end of the piston spring is supported
It leans against on shell, upper end is resisted against on inner carrier;Described silicone tube one end is connected on outlet tubule and the inner cavity of silicone tube is logical
It crosses outlet tubule and is connected to the inner cavity of compressor casing 31, the silicone tube other end is connected in the air inlet pipe of diaphragm valve, and silica gel
The inner cavity of pipe is connected to by the air inlet pipe of diaphragm valve with the inner cavity of shell;The exhaust gas by-pass valve includes shaft, pivoted arm, valve
And sealing sleeve pipe;The sealing sleeve pipe is mounted in the by-passing valve mounting hole of volute body;The shaft is rotatably connected on sealing shroud
On pipe and the external end head of shaft is fixedly connected with the other end of rocking arm;The pivoted arm is fixedly connected in the inner termination of shaft;Institute
Valve is stated to be fixedly connected on pivoted arm;Valve is arranged at the gas vent of the deflation valve opening of volute body.
There are inlet and outlet on the volute body of the explosion-proof water cooling booster;The inlet and outlet are equal
It is connected to cooling water channel.
The cooling water channel of the explosion-proof water cooling booster extends at the inlet flange of volute, and outer with inlet flange
End face is not communicated with.
A diameter of 10-12mm of the cooling water channel of the explosion-proof water cooling booster.
The sealing sleeve pipe of the explosion-proof water cooling booster is arranged in the by-passing valve mounting hole of volute body close extraneous
One section at, the surrounding at this is equipped with cooling water channel.
It is additionally provided with volute steam drain, fabrication hole and mounting hole on the volute body of the explosion-proof water cooling booster;Mounting hole
Pivoted arm and valve for installing exhaust gas by-pass valve.
The explosion-proof water cooling booster further includes diaphragm valve support;The diaphragm valve support is bolted to connection
On volute body;The shell is fixedly connected in diaphragm valve support.
The lower end of the push rod of the explosion-proof water cooling booster is rotatablely connected by one end of axis pin and rocking arm.
The volute water inlet of the explosion-proof water cooling booster, the port of volute water outlet, volute steam drain and fabrication hole
It is both provided with internal thread.
The advantageous effect that the present invention obtains is:(1)Since the outlet tubule of compressor casing and the air inlet pipe of diaphragm valve pass through
Silicone tube is connected, and when compressor pressure pressure is relatively low, diaphragm moves up under the action of piston spring, and drives push rod and rocking arm
The valve of exhaust gas by-pass valve is closed, all waste gases is made to drive turbine to realize plenum.When boost pressure is higher, supercharging
Pressure overcomes the elastic force of piston spring, and diaphragm is pushed to move down, and push rod and rocking arm is driven to open the valve of exhaust gas by-pass valve, makes
Portion is discharged after being directly over deflation valve opening without turbine by the gas outlet of volute, to reach control supercharging pressure
The purpose of power and supercharger speed realizes that boost pressure is adjustable.(2)Since there is water inlet and water outlet on the volute body of the present invention
Mouthful, thus volute water inlet need not be set on volute inlet flange.Water cooled exhaust manifold when anti-explosion diesel engine and explosion-proof water
When the gasket of cold booster junction damages under high-temp waste gas effect, the water of volute water inlet will not enter volute inlet,
Anti-explosion diesel engine will not be damaged into the cylinder of anti-explosion diesel engine, you can good by property.
Description of the drawings
Fig. 1 is the overall structure diagram of the present invention and the schematic top plan view of Fig. 2.
Fig. 2 is the elevational schematic view of Fig. 1.
Fig. 3 is the left view schematic diagram of Fig. 2.
Fig. 4 is the schematic rear view of Fig. 2.
Fig. 5 is that the A-A of Fig. 1 cuts open schematic diagram.
Fig. 6 is the B-B partial cutaway schematic diagrames of Fig. 4.
Fig. 7 is the C-C partial cutaway schematic diagrames of Fig. 3.
Fig. 8 is that the D-D of Fig. 3 cuts open schematic diagram.
Fig. 9 is the E direction views of Fig. 2.
Figure 10 is the stereoscopic schematic diagram of the present invention.
Figure 11 is the stereoscopic schematic diagram of the turbine in Figure 10.
Figure 12 is the stereoscopic schematic diagram of the intermediate in Figure 10.
Figure 13 is the stereoscopic schematic diagram of the compressor in Figure 10.
Reference numeral in above-mentioned attached drawing is as follows:
Turbine 1, volute 10, inlet flange 11, air inlet 11-1, volute body 12, deflation valve opening 12-1, exhaust gas flow path 12-2,
Cooling water channel 12-3, by-passing valve mounting hole 12-4, water inlet 12-5, water outlet 12-6, steam drain 12-7, fabrication hole 12-8, peace
Fill hole 12-9, outlet flange 13, gas outlet 13-1, connectivity port 14, turbine 15, intermediate 2, rear portion connectivity port 21, front
Connectivity port 22, compressor 3, compressor casing 31, air inlet 31-1, exhaust outlet 31-2, connectivity port 31-3, outlet tubule 32,
Impeller 33, exhaust gas bypass mechanism 40, silicone tube 4, diaphragm valve 5, shell 51, inner cavity 51-1, air inlet pipe 52, diaphragm 53, flange portion
53-1, barrel 53-2, inner carrier 54, piston spring 55, push rod 56, rocking arm 6, axis pin 61, exhaust gas by-pass valve 7, shaft 71 turn
Arm 72, valve 73, sealing sleeve pipe 74, diaphragm valve support 8, bolt 81.
Specific implementation mode
The specific implementation mode of the present invention is described further in conjunction with attached drawing.
(Embodiment 1)
See Fig. 1, Fig. 5 and Figure 10, the explosion-proof water cooling booster of the present embodiment includes turbine 1, intermediate 2, compressor 3 and exhaust gas
Bypass mechanism 40.Turbine 1, intermediate 2 and compressor 3 are fixedly connected sequentially according to order from front to back.Exhaust gas bypass machine
Structure 40 is connected between compressor 3 and turbine 1.Exhaust gas bypass mechanism 40 include silicone tube 4, diaphragm valve 5, rocking arm 6, by exhaust gas
Port valve 7 and diaphragm valve support 8.Intermediate 2 is steel integral piece, equipped with the front and back inner cavity communicated and is equipped with front connectivity port
22 and rear portion connectivity port 21.
See Figure 10 and Fig. 5, it is steel one that the turbine 1, which has volute 10 and turbine 15, volute 10 and turbine 15,
Part.Turbine 15 is rotatably connected in volute 10.Volute 10 is equipped with exhaust gas entrance, waste gas outlet and connectivity port 14.Volute 10 by
Its connectivity port 14 is fixedly connected on the front connectivity port 22 of intermediate 2.
See Figure 13, the compressor 3(Also referred to as compressor)With the compressor casing 31 and impeller for being steel integral piece
33.Compressor casing 31 is equipped with air inlet 31-1, exhaust outlet 31-2 and connectivity port 31-3, and compressor casing 31 is additionally provided with outlet tubule
32.Outlet tubule 32 is connected with the inner cavity of compressor casing 31.After compressor casing 31 is by its connectivity port 31-3 and intermediate 2
Portion connectivity port 21 is fixedly connected.The shaft coaxially connected and described by corresponding shaft with turbine 15 of impeller 33 passes through
The inner cavity of intermediate 2.
See that Fig. 4 to Fig. 8, the volute 10 further include inlet flange 11, volute body 12 and outlet flange 13.The air inlet
Flange 11 is equipped with air inlet 11-1, and air inlet 11-1 is exactly the exhaust gas entrance of volute 10.The outlet flange 13 is equipped with out
Gas port 13-1, gas outlet 13-1 are exactly the waste gas outlet of volute 10.
See Fig. 5 to Fig. 8, the volute body 12 be equipped with deflation valve opening 12-1, exhaust gas flow path 12-2, cooling water channel 12-3,
By-passing valve mounting hole 12-4, water inlet 12-5, water outlet 12-6, steam drain 12-7, related fabrication hole 12-8 and mounting hole 12-
9.Wherein water inlet 12-5, cooling water channel 12-3 and water outlet 12-6 are sequentially communicated, and steam drain 12-7 and fabrication hole 12-8 are also set
It sets on cooling water channel 12-3.The air inlet 11-1 of inlet flange 11, the exhaust gas flow path 12-2 of volute body 12 and outlet flange 13
Gas outlet 13-1 be sequentially communicated.The a port direction of the by-passing valve mounting hole 12-4 of volute body 12 is extraneous, another port
It is connected with the gas outlet 13-1 of outlet flange 13.The a port of deflation valve opening 12-1 is opened on the inner wall of air inlet 11-1
Either exhaust gas flow path 12-2 close at the position of air inlet 11-1, another port as gas vent then be located at by-passing valve peace
At the intermediate position for filling hole 12-4(See Fig. 6).The turbine 15 is arranged in exhaust gas flow path 12-2.Mounting hole 12-9 is for installing
The pivoted arm 72 and valve 73 of exhaust gas by-pass valve 7.
See that Fig. 2 and Fig. 7, the diaphragm valve 5 include shell 51 and push rod 56, further includes the diaphragm being arranged in shell 51
53, inner carrier 54 and piston spring 55.The shell 51 is steel integral piece, and shell 51 includes air inlet pipe 52, the air inlet pipe
52 are connected in the main body of shell 51, and are communicated with the inner cavity 51-1 of shell 51.Diaphragm valve 5 by its shell 51 be fixedly connected on every
In film valve support 8, diaphragm valve support 8 is fixedly connected on volute 10.
See that Fig. 7, the diaphragm 53 are elastic element, is integral piece, is the diaphragm that material is silicon rubber, and diaphragm 53 includes
Flange portion 53-1 and barrel 53-2.The lower end of the upper end closure of barrel 53-2, barrel 53-2 is connected with flange portion 53-1.
The diaphragm 53 is fixedly connected on by its flange portion 53-1 on shell 51.Push rod 56 is to be fixed together institute by inside and outside rod piece
The component of formation.The outer rod piece of the push rod 56 is sleeved on by the upper end on the lower end of interior rod piece, and makes two by 2 pins
Person is fixedly connected.Outer rod piece is rotatablely connected by its lower end by one end of axis pin 61 and rocking arm 6.The interior bar of the push rod 56
Part is slidably connected with shell 51, and end is fixedly connected with inner carrier 54 thereon.Inner carrier 54 is resisted against diaphragm 53 from bottom to top
Barrel 53-2 upper-end part of driving on.The piston spring 55 is compressed spring, and lower end is resisted against on shell 51, the upper end
It is resisted against on inner carrier 54.
See Fig. 1, one end of the silicone tube 4 is connected on outlet tubule 32 and the inner cavity of silicone tube 4 passes through outlet tubule
32 and be connected to the inner cavity of compressor casing 31,4 other end of silicone tube is connected in the air inlet pipe 52 of diaphragm valve 5, and silicone tube 4
Inner cavity is connected to by air inlet pipe 52 of diaphragm valve 5 with the inner cavity 51-1 of shell 51.
See that Fig. 6, Fig. 7 and Fig. 8, the exhaust gas by-pass valve 7 include shaft 71, pivoted arm 72, valve 73 and sealing sleeve pipe 74.Turn
Arm 72, valve 73 and sealing sleeve pipe 74 are steel integral piece, and are arranged in by-passing valve mounting hole 12-4, the big portion of shaft 71
Set up separately and set in by-passing valve mounting hole 12-4, external end head stretches out volute body 12.
See that Fig. 6 and Fig. 8,74 tight fit of the sealing sleeve pipe are arranged in the by-passing valve mounting hole 12-4 of volute body 12, and
Positioned at by-passing valve mounting hole 12-4 in extraneous one section.74 turns of the shaft 71 of the exhaust gas by-pass valve 7 and sealing sleeve pipe
Dynamic connection, and in sealing sleeve pipe 74.The external end head of shaft 71 is fixedly connected with the other end of rocking arm 6.The pivoted arm 72 is
The body of circular ring shape, and equipped with spliced eye radially;Valve 73 is connected to valve body center equipped with circular valve body
Connection-peg, and valve 73 by its connection-peg tight fit plugged and fixed on the spliced eye of pivoted arm 72 so that valve 73
It is fixedly connected on pivoted arm 72.When assembly, the pivoted arm 72 for being connected with valve 73 is put into whirlpool from the mounting hole 12-9 of volute body 12
In shell 12, and it is provided with auxiliary clamp when mounted so that the gas outlet 13-1's of the close outlet flange 13 of pivoted arm 72
One end is limited in the axial direction.Shaft 71 stretches into sealing sleeve pipe 74 by the opening of the by-passing valve mounting hole 12-4 of volute body 12,
And the inner termination of shaft 71 inwardly stretches out sealing sleeve pipe 74 and tight fit is inserted into the inner cavity of pivoted arm 72, so that pivoted arm 72
It is fixedly attached in the inner termination of shaft 71.Then auxiliary clamp is removed.At this point, rotating shaft 71 can then make valve
73 valve body is arranged at the gas vent of the deflation valve opening 12-1 of volute body 12.In use, with the rotation of shaft 71, turn
Arm 72, which follows, to be rotated together, and the valve body with movable valve 73 is in the deflation valve opening 12-1's for opening or closing volute body 12
State.
When the opening of valve 73 is connected to the gas vent of deflation valve opening 12-1 of volute body 12, make portion without whirlpool
It takes turns 15 and is directly discharged from deflation valve opening 12-1 by gas outlet 13-1, when the closing of valve 73 is connected to the deflation valve opening of volute body 12
When the gas vent of 12-1, then all waste gases is made to drive turbine 15 so that plenum is higher.
See that Fig. 5, the cooling water channel 12-3 are extended at the inlet flange 11 of volute 1, and with the outer end of inlet flange 11
Face is not communicated with, and cooling effect can be made more preferable in this way.A diameter of 10-12mm of the cooling water channel 12-3.The by-passing valve installation
The surrounding at the position of the setting sealing sleeve pipe 74 of hole 12-4 is equipped with cooling water channel 12-3.The row that the volute body 12 is equipped with
Corresponding steam exhaust device is arranged in steam ports 12-7, and the fabrication hole 12-8 is blocked with screw plug when in use.The water inlet 12-
5, the port of water outlet 12-6, steam drain 12-7 and fabrication hole 12-8 are both provided with internal thread.
See that Fig. 1, the diaphragm valve support 8 are fixedly connected on by bolt 81 on volute body 12;The shell 51, which is fixed, to be connected
It is connected in diaphragm valve support 8.Fig. 1, Fig. 2 and Fig. 6 are seen to Fig. 8, and the booster of the present embodiment adjusts the operation principle of boost pressure
It is as follows:After anti-explosion diesel engine starts, the exhaust gas of cylinder of diesel engine discharge is entered by the air inlet 11-1 of volute 10 in turbine 1
And turbine 15 is pushed to rotate, then companion rotates together the impeller 33 of coaxial compressor 3.With the rotation of impeller 33, then
By being sent into the cylinder of diesel engine after its air inlet 31-1 sucking fresh airs and by exhaust outlet 31-2.
Under normality, the pressure of the gas of the inner cavity 51-1 of the shell 51 of diaphragm valve 5 is normal pressure, in the effect of piston spring 55
Under so that the valve 73 of exhaust gas by-pass valve 7 is in the state of the gas vent of the deflation valve opening 12-1 of closing volute body 12.Work as diesel oil
When the exhausted air quantity of machine cylinder discharge is less, the rotating speed of turbine 15 is relatively low, and the boost pressure of compressor 3 is relatively low, then the valve
Door 73 keeps the state of closing gas vent constant.
With the quickening of cylinder of diesel engine rotating speed, the exhausted air quantity of cylinder discharge also increases therewith, 33 turns of turbine 15 and impeller
Speed increases, and the pressure of compressor 3 also increases therewith, by the outlet tubule 32 on 31 outlet port of compressor casing through silicone tube 4 again
The gas pressure for entering the inner cavity 51-1 of shell 51 through diaphragm valve air inlet pipe 52 is then higher, and the inner carrier 54 of diaphragm valve 5 is in gas
The active force of piston spring 55 is overcome to move down under the action of pressure, inner carrier 54 drives push rod 56 to move down, and is shaken by 56 band of push rod
The shaft 71 for making exhaust gas by-pass valve 7 of arm 6 rotates in the forward direction.Shaft 71 drives pivoted arm 72 to rotate in the forward direction, and pivoted arm 72 then drives valve
The gas vent of 73 dozens of deflation valve opening 12-1 for getting out of the way volute body 12 of door, i.e., so that exhaust gas by-pass valve 7 is opened.At this point, portion
It is directly discharged from deflation valve opening 12-1 by gas outlet 13-1 without turbine 15, to achieve the purpose that control boost pressure,
To realize the reduction of boost pressure.If the exhausted air quantity of cylinder discharge further increases, so that exhaust gas by-pass valve 7 is opened more
It is more, until tending to fully open.With the increasing of 7 opening degree of exhaust gas by-pass valve, more and more exhaust gas direct emissions, to
Limit the quickening of the rotating speed of turbine 15 and impeller 33.
In the state that 7 opening degree of exhaust gas by-pass valve is larger, if the rotating speed of cylinder of diesel engine reduces, by compressor casing
31 outlet tubule 32 through silicone tube 4 again through diaphragm valve air inlet pipe 52 enter shell 51 inner cavity 51-1 gas pressure also with
Reduction, the inner carrier 54 of diaphragm valve 5 then moves up under the action of piston spring 55, and inner carrier 54 drives push rod 56 to move up, then
Make the reverse rotation of the shaft 71 of exhaust gas by-pass valve 7 by the drive rocking arm 6 of push rod 56.The reverse rotation of shaft 71 then drives pivoted arm 72
It reversely rotates, and increases the degree of closure to the gas vent of the deflation valve opening 12-1 of volute body 12 with movable valve 73 by pivoted arm 72,
Namely it may make and finally close exhaust gas by-pass valve 7.In this way, the exhaust gas being discharged by cylinder of diesel engine is completely used for driving turbine
15, to realize the increasing of boost pressure.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can do described specific embodiment miscellaneous modify or supplement or adopt similar mode and replace
Generation, without departing from the spirit or beyond the scope defined by the appended claims of the present invention.
Claims (10)
1. a kind of explosion-proof water cooling booster, including turbine(1), intermediate(2)And compressor(3);Turbine(1), intermediate
(2)And compressor(3)It is fixedly connected sequentially;The turbine(1)With volute(10)And turbine(15), the turbine(15)Turn
It is dynamic to be connected to volute(10)In;The compressor(3)With compressor casing(31);The volute(10)Including inlet flange
(11), volute body(12)With outlet flange(13);The volute body(12)It is equipped with exhaust gas flow path(12-2)And cooling water channel
(12-3);The turbine(10)It is arranged in exhaust gas flow path(12-2)In;The inlet flange(11)With air inlet(11-1);Institute
State outlet flange(13)With gas outlet(13-1);The air inlet(11-1)The gas outlet and(13-1)And exhaust gas flow path(12-
2)Connection;It is characterized in that:
It further include exhaust gas bypass mechanism(40);The exhaust gas bypass mechanism(40)Including silicone tube(4), diaphragm valve(5), rocking arm
(6)And exhaust gas by-pass valve(7);The volute body(12)On be additionally provided with deflation valve opening(12-1)With by-passing valve mounting hole(12-4);
The by-passing valve mounting hole(12-4)A port towards extraneous, another port and outlet flange(13)Gas outlet
(13-1)It is connected;Deflation valve opening(12-1)A port be opened in air inlet(11-1)Inner wall on either exhaust gas flow path
(12-2)Close to air inlet(11-1)Position at, another port as gas vent then be located at by-passing valve mounting hole(12-4)
Intermediate position at;The compressor casing(31)It is equipped with outlet tubule(32)And outlet tubule(32)With compressor casing(31)'s
Inner cavity is connected to;The diaphragm valve(5)Including shell(51), diaphragm valve air inlet pipe(52), diaphragm(53), inner carrier(54), piston
Spring(55)And push rod(56);Diaphragm(53), inner carrier(54)And piston spring(55)It is arranged at shell(51)In;Diaphragm valve
(5)By its shell(51)Directly or indirectly it is fixedly connected on volute(10)On;The diaphragm(53)For elastic element and it include method
Blue portion(53-1)And barrel(53-2);The flange portion(53-1)It is fixedly connected on shell(51)On;The diaphragm valve(5)'s
Air inlet pipe(52)It is arranged in shell(51)Upper and and shell(51)Inner cavity(51-1)Connection;The push rod(56)With shell(51)
It is slidably connected, and push rod(56)Lower end and rocking arm(6)One end rotation connection;The inner carrier(54)With push rod(56)It is upper
End is fixedly connected and inner carrier(54)It is resisted against diaphragm(53)Barrel(53-2)Upper-end part of driving on;The piston spring
(55)Lower end be resisted against shell(51)On, upper end is resisted against inner carrier(54)On;The silicone tube(4)One end is connected to outlet
Tubule(32)Upper and silicone tube(4)Inner cavity pass through outlet tubule(32)And it is connected to the inner cavity of compressor casing 31, silicone tube(4)
The other end is connected to diaphragm valve(5)Air inlet pipe(52)On, and silicone tube(4)Inner cavity pass through diaphragm valve(5)Air inlet pipe
(52)And and shell(51)Inner cavity(51-1)Connection;The exhaust gas by-pass valve(7)Including shaft(71), pivoted arm(72), valve
(73)And sealing sleeve pipe(74);The sealing sleeve pipe(74)Mounted on volute body(12)By-passing valve mounting hole(12-4)It is interior;Institute
State shaft(71)It is rotatably connected on sealing sleeve pipe(74)Upper and shaft(71)External end head and rocking arm(6)The other end fix connect
It connects;The pivoted arm(72)It is fixedly connected on shaft(71)Inner termination on;The valve(73)It is fixedly connected on pivoted arm(72)On;
Valve(73)It is arranged in volute body(12)Deflation valve opening(12-1)Gas vent at.
2. explosion-proof water cooling booster according to claim 1, it is characterised in that:The volute body(12)It is upper that there is water inlet
(12-5)And water outlet(12-6);The water inlet(12-5)And water outlet(12-6)And cooling water channel(12-3)Connection.
3. explosion-proof water cooling booster according to claim 1, it is characterised in that:The cooling water channel(12-3)Extend to whirlpool
Shell(10)Inlet flange(11)Place, and and inlet flange(11)Outer end face be not communicated with.
4. explosion-proof water cooling booster according to claim 1, it is characterised in that:The cooling water channel(12-3)It is a diameter of
10-12mm。
5. explosion-proof water cooling booster according to claim 1, it is characterised in that:The sealing sleeve pipe(74)It is arranged in volute
Body(12)By-passing valve mounting hole(12-4)At one section of the interior close external world, the surrounding at this is equipped with cooling water channel(12-
3).
6. explosion-proof water cooling booster according to claim 1, it is characterised in that:The volute body(12)On be additionally provided with steam discharge
Mouthful(12-7), fabrication hole(12-8)And mounting hole(12-9);Mounting hole(12-9)For installing exhaust gas by-pass valve(7)Pivoted arm
(72)And valve(73).
7. explosion-proof water cooling booster according to claim 1, it is characterised in that:It further include diaphragm valve support(8);It is described every
Film valve support(8)Pass through bolt(81)It is fixedly connected on volute body(12)On;The shell(51)It is fixedly connected on diaphragm valve branch
Frame(8)On.
8. explosion-proof water cooling booster according to claim 1, it is characterised in that:The push rod(56)Lower end pass through pin
Axis(61)With rocking arm(6)One end rotation connection.
9. explosion-proof water cooling booster according to claim 2, it is characterised in that:The water inlet(12-5)And water outlet
(12-6)Port be both provided with internal thread.
10. explosion-proof water cooling booster according to claim 6, it is characterised in that:The steam drain(12-7)And technique
Hole(12-8)Port be both provided with internal thread.
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CN201711371432.3A CN108317004B (en) | 2017-12-19 | 2017-12-19 | Explosion-proof water-cooling supercharger |
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Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201711371432.3A CN108317004B (en) | 2017-12-19 | 2017-12-19 | Explosion-proof water-cooling supercharger |
Publications (2)
Publication Number | Publication Date |
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CN108317004A true CN108317004A (en) | 2018-07-24 |
CN108317004B CN108317004B (en) | 2020-04-03 |
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ID=62892466
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CN201711371432.3A Active CN108317004B (en) | 2017-12-19 | 2017-12-19 | Explosion-proof water-cooling supercharger |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110529235A (en) * | 2019-07-31 | 2019-12-03 | 湖南天雁机械有限责任公司 | A kind of rectilinear path electronic actuators formula turbocharger |
CN112081653A (en) * | 2020-08-28 | 2020-12-15 | 王玉华 | Vortex pressure boost heat abstractor |
CN112513439A (en) * | 2018-09-28 | 2021-03-16 | Fb设计有限公司 | Improved turbocharger assembly |
CN113027598A (en) * | 2021-03-31 | 2021-06-25 | 安徽江淮汽车集团股份有限公司 | Turbocharger and engine system of automobile |
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CN201560808U (en) * | 2009-11-05 | 2010-08-25 | 寿光市康跃增压器有限公司 | Turbine device with bypass air inlet and variable cross-section |
CN202707159U (en) * | 2012-05-24 | 2013-01-30 | 湖南天雁机械有限责任公司 | Turbocharger water cooling turbine case with exhaust gas by-passing valve |
CN205382988U (en) * | 2016-02-04 | 2016-07-13 | 吉林大学 | Two membrane box -shaped gasoline engine exhaust turbine bypass valve control structures |
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JPH02102326A (en) * | 1988-08-23 | 1990-04-13 | Asea Brown Boveri Ag | Gas dynamic pressure type pressure wave supercharger with exhaust bypass |
CN201560808U (en) * | 2009-11-05 | 2010-08-25 | 寿光市康跃增压器有限公司 | Turbine device with bypass air inlet and variable cross-section |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112513439A (en) * | 2018-09-28 | 2021-03-16 | Fb设计有限公司 | Improved turbocharger assembly |
CN112513439B (en) * | 2018-09-28 | 2022-05-17 | Fb设计有限公司 | Improved turbocharger assembly |
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CN112081653A (en) * | 2020-08-28 | 2020-12-15 | 王玉华 | Vortex pressure boost heat abstractor |
CN113027598A (en) * | 2021-03-31 | 2021-06-25 | 安徽江淮汽车集团股份有限公司 | Turbocharger and engine system of automobile |
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