CN108313415B - Foam silk cloth packaging equipment and packaging method - Google Patents
Foam silk cloth packaging equipment and packaging method Download PDFInfo
- Publication number
- CN108313415B CN108313415B CN201810288360.4A CN201810288360A CN108313415B CN 108313415 B CN108313415 B CN 108313415B CN 201810288360 A CN201810288360 A CN 201810288360A CN 108313415 B CN108313415 B CN 108313415B
- Authority
- CN
- China
- Prior art keywords
- cloth
- foam
- equipment
- silk
- sub
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 285
- 239000006260 foam Substances 0.000 title claims abstract description 180
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 37
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 239000000463 material Substances 0.000 claims abstract description 29
- 238000003698 laser cutting Methods 0.000 claims abstract description 9
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- 238000012856 packing Methods 0.000 claims abstract 2
- 238000005520 cutting process Methods 0.000 claims description 26
- 238000001179 sorption measurement Methods 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 4
- 238000004378 air conditioning Methods 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000008275 binding mechanism Effects 0.000 abstract 1
- 230000007723 transport mechanism Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 7
- 238000012797 qualification Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Laser Beam Processing (AREA)
Abstract
The utility model provides a foam silk packaging equipment and packing method, this equipment includes cloth feed sub-equipment (100), laser cutting cloth sub-equipment (200), pricks cloth sub-equipment (300) and foam feed sub-equipment (400), and wherein pricks cloth sub-equipment (300) and includes pricks cloth mechanism, cloth piece transport mechanism, gyration feeding mechanism and takes off material mechanism. The method comprises the following steps: the laser head moves according to the set track to cut the cloth to form a required cloth piece; the cloth piece conveying mechanism conveys the cloth piece to the opening part of the foam accommodating cavity; simultaneously, the rotary feeding mechanism picks up foam from the foam supply sub-equipment and conveys the foam to the upper part of the foam accommodating cavity through rotary motion; the cloth binding mechanism starts to work to mount the cloth piece on the foam; the rotary feeding mechanism rotates to convey the pricked foam to the stripping station and automatically strip the foam. The automatic packaging is realized through the equipment, the production efficiency of the foam silk is improved, the labor cost is reduced, and the consistency of products is improved.
Description
Technical Field
The invention relates to the technical field of packaging machinery, in particular to novel foam silk packaging equipment and a non-mould automatic foam silk packaging method.
Background
In gift box packaging, the commodity is often protected by adopting foam with shock resistance, and as white foam is not attractive enough, a layer of silk cloth is often wrapped on the foam for decoration. At present, a silk fabric is wrapped by hands, a piece of silk fabric which is cut into proper sizes is covered on the foam, then a part of the silk fabric which is larger than the foam is pulled down to the side surfaces of four sides of the foam, the silk fabric is pricked into the foam from the side surfaces of the foam by using an awl, then the awl is pulled out, the silk fabric is clamped in the foam due to the elasticity of the foam, and the four sides of the foam are fixed around the silk fabric.
The existing packaging mode of the artificial foam silk fabric has five defects: firstly, cutting silk into rectangular silk pieces with proper sizes, and secondly, after the rectangular silk is pricked into foam, the four corners of the silk are easy to warp reversely, so that the appearance is influenced; thirdly, silk cut by the cutter is easy to be drawn to cause unqualified products, and fourthly, fatigue is easy to occur to workers due to simple and repeated labor, so that the quality is unstable, the production efficiency is low and the labor cost is high; fifthly, the manual silk fabric is cut into large pieces due to inconsistent manipulation of each person, so that more cloth is consumed.
Disclosure of Invention
The invention aims to provide novel foam silk packaging equipment and a packaging method, so as to realize the mechanized production of foam silk and solve a plurality of technical defects existing in manual silk packaging.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
the novel foam silk packaging equipment comprises a cloth feeding sub-equipment (100), a laser cloth cutting sub-equipment (200), a cloth bundling sub-equipment (300) and a foam feeding sub-equipment (400); wherein the cloth bundling apparatus (300) comprises:
a cloth bundling mechanism (330) which is provided with a foam accommodating cavity (335) surrounded by four side plates (331, 332, 333, 334), and needle plates (336) and driving elements (337) thereof are arranged at the outer sides of the four side plates;
a cloth piece carrying mechanism (320) having a clip (321) and a driving element (322) for driving the clip to reciprocate between the cloth cutting sub-device (200) and the mouth of the foam accommodating chamber (335);
a stripping mechanism (350) having a blocking element (351) and a drive element (352) for driving the blocking element horizontally into and out of the stripping station; a kind of electronic device with high-pressure air-conditioning system
The rotary feeding mechanism (340) is provided with a supporting column (346) capable of moving up and down and rotating and four feeding rods (342, 343, 344, 345), the supporting column is positioned among the foam accommodating cavity, the stripping station and the foam supplying sub-equipment, the four feeding rods are horizontally arranged on the supporting column in a four-equal-division mode, and the outer end of each feeding rod is provided with a foam grabbing needle plate (341).
Preferably, the novel foam silk packaging equipment further comprises a jet flow bagging equipment (500), the jet flow bagging equipment comprises a linear material channel (520) and a jet flow blowing device, one end of the material channel is arranged below the material removing station and is provided with a receiving hopper (510) at the end, the material channel is obliquely supported to enable the other end of the material channel to be located above the opening of the material bag (600), the jet flow blowing device is arranged in the hopper, and when the bundled foam falls into the hopper after being discharged, the jet flow blowing device blows to enable the foam to move along the material channel to fall into the material bag at the other end.
Preferably, a driving mechanism (380) for driving two opposite side plates (331, 332, 333, 334) to move in opposite directions or move in opposite directions is arranged at the bottom of the cloth bundling mechanism (330), and needle plates outside the side plates synchronously move when the side plates move, so that the size of the accommodating cavity (335) is adjusted.
Preferably, a cloth piece adsorption device (390) is arranged in the foam accommodating cavity (335), and the height and the length and the width of the cloth piece adsorption device are adjustable.
Preferably, the laser cutting sub-device (200) comprises a cloth conveying belt (240) and a laser head (252), wherein the cloth conveying belt is provided with a cloth adsorption device, the head end of the cloth conveying belt is provided with a cloth driving roller (230), a cloth position sensor (220) and a cloth piece bridging device (260), and the tail end of the cloth conveying belt is provided with a cloth piece bridging device (260), and the laser head is arranged on the cloth conveying belt and can move along the X-axis direction and the Y-axis direction.
Preferably, the cloth adsorption device comprises a negative pressure cavity arranged on the back side of the cloth conveying belt, and air holes in grid-shaped patterns are distributed on the cloth conveying belt (240) and are communicated with the negative pressure cavity; the cloth bridging device (260) comprises a comb-shaped bridging component and an air tap (263) which is positioned below the bridging component and used for flattening silk.
Preferably, the laser cloth cutting sub-device (200) further comprises a brush (280) and/or an air port adjusting device, wherein the brush is arranged below the cloth conveyor belt (240) and is in contact with the bottom surface of the cloth conveyor belt so as to sweep out waste cloth attached to the bottom surface of the cloth conveyor belt; the air port adjusting device is arranged at the mouth part of the negative pressure cavity to adjust the width of the mouth part of the negative pressure cavity according to the width of the cloth.
Preferably, the cloth feeding sub-device (100) comprises a frame and a cloth roll mounting shaft (130), wherein the frame comprises an upper layer (110) and a lower layer (120), and is provided with a driving mechanism (150) for driving the upper layer of the frame to move, the driving mechanism and the cloth position sensor (220) form a cloth position correcting mechanism, and when the cloth on the cloth conveying belt deviates from a track, the position of the cloth roll (140) is automatically changed to enable the cloth (141) conveyed to the cloth conveying belt to return to the track; the cloth roll installation shaft is an expansion shaft, and a damper (160) is arranged between the cloth roll installation shaft and the frame.
Preferably, a positioning rod (360) with a split top end is arranged on one side of the rotary feeding mechanism (340) on the cloth bundling equipment (300), and the position of the positioning rod is configured as follows: when one feeding rod of the rotary feeding mechanism is embedded into the fork of the positioning rod, the outer ends of the rest feeding rods of the rotary feeding mechanism are just aligned with the foam accommodating cavity, the stripping station and the foam supplying sub-equipment.
The method for packaging the foam silk fabric without the mould comprises the following steps of:
cutting cloth: the laser head moves according to a set track to cut octagonal cloth pieces from cloth on the cloth conveyor belt by laser;
feeding: the cloth piece conveying mechanism conveys the cloth piece to the opening part of the foam accommodating cavity; simultaneously, the rotary feeding mechanism picks up foam from the foam supplying sub-equipment and conveys the foam to the foam accommodating cavity and the upper part of the cloth piece through rotary motion;
and (3) no mould binding cloth: the rotary feeding mechanism moves downwards to push the foam and the cloth pieces into the foam accommodating cavity, the cloth pieces are wrapped at the bottom and the periphery of the foam, then the cloth pieces move upwards slightly, the bottom of the foam is separated from the cloth pieces by a certain distance, the excessive silk cloth at the distance just can wrap the surface of the foam into the foam which is compact and attractive, then the needle plate at the outer side of the side plate of the foam accommodating cavity makes one round trip to clamp the periphery of the cloth pieces into the foam, and then the rotary feeding mechanism continues to move upwards for resetting;
stripping: because the foam taking, the downward pressing and the foam and the silk are synchronously completed, when the next working cycle of foam taking, foam bundling and silk is performed, the foam positioned at the station of the material removing mechanism moves downwards simultaneously, at the moment, the blocking element enters the material removing station to block the upper end of the foam, and the foam is pushed out when the rotary feeding mechanism moves upwards to reset.
Preferably, in one up and down round trip movement of the rotary feeding mechanism, picking up foam from the foam supply sub-equipment, feeding/taking foam to the foam receiving cavity, and removing the pricked foam at the stripping station are simultaneously completed.
Compared with the prior art, the invention has at least the following beneficial effects:
the automatic packaging is realized through the equipment, the production efficiency of the foam silk is improved, the labor cost is reduced, and the consistency of products is improved.
Because the laser is used for cutting the cloth piece, the edge of the cloth piece is not drawn, thereby improving the qualification rate of the product. The four corners of the cloth piece are cut off, so that the cloth piece has no reverse warping phenomenon during packaging.
Drawings
FIG. 1 is a perspective view of the complete machine of a novel foam silk packaging device of an exemplary embodiment;
FIG. 2 is a perspective view of a cloth feeding sub-apparatus and a laser cloth cutting sub-apparatus thereof;
FIG. 3 is a rear view of the cloth feeding sub-apparatus and the laser cloth cutting sub-apparatus thereof;
FIG. 4 is a perspective view of the cloth bundling mechanism thereof;
FIG. 5 is a cross-sectional view A-A of FIG. 4;
FIG. 6 is a perspective view of a swivel feed mechanism and foam feed sub-assembly thereof;
fig. 7 is an enlarged view of the portion a in fig. 1;
FIG. 8 is a rear view of the complete machine;
fig. 9 is a schematic view of a cut sheet.
Detailed Description
The invention is further described below with reference to the drawings and examples.
Referring to fig. 1, some embodiments of the novel foam silk packaging apparatus include: a cloth feeding sub-apparatus 100, a laser cloth cutting sub-apparatus 200, a cloth bundling sub-apparatus 300, and a foam feeding sub-apparatus 400. Preferably also a jet bagging apparatus 500.
The cloth feeding sub-apparatus 100 feeds cloth to the laser cloth cutting sub-apparatus 200, automatically cuts a desired cloth piece by the laser cloth cutting sub-apparatus 200, and then feeds the cloth piece to the cloth bundling sub-apparatus 300 for use. Referring to fig. 1 to 3, the cloth feeding sub-apparatus 100 preferably includes a frame and a cloth roll mounting shaft 130. Wherein the frame comprises an upper layer 110 and a lower layer 120 which can slide relatively, and is provided with a driving mechanism 150 for driving the upper layer 120 of the frame to move, the driving mechanism 150 and a cloth position sensor arranged on a cloth conveying belt of the laser cloth cutting sub-equipment 200 form a cloth position deviation correcting mechanism, when cloth on the cloth conveying belt deviates from a track, the upper layer 120 of the frame is driven to move, so that a cloth roll 140 is driven to move (namely, the position of the cloth roll 140 is automatically changed) to enable the cloth 141 transmitted to the cloth conveying belt to return to the track, wherein the driving mechanism 150 can be a stepping motor, a servo motor and the like. The cloth roll mounting shaft 130 is an expansion shaft, and a damper 160 is provided between the cloth roll mounting shaft 130 and the frame. Through above-mentioned cloth position deviation correcting mechanism for the position uniformity when cloth passes through the cutting work area (i.e. laser cutting cloth sub-equipment 200's laser head below region) is good, thereby can improve cloth piece processing qualification rate, and can use the yardage roll that width margin is less in order to reduce cost. By employing the expansion shaft and damper 160, the unwound fabric between the roll 140 and the laser cutting sub-assembly 200 may be tensioned, preventing the unwound fabric section from falling to the ground, and preventing the fabric from collapsing when passing through the drive roller due to the unwinding of the unwound fabric.
The laser cloth cutting equipment 200 controls the laser head to move according to the set track to automatically cut out the required cloth piece. Because the edge of the cloth piece can be fused at high temperature during laser cutting, the wire drawing phenomenon can not be generated at the edge of the cloth piece, and thus, the product qualification rate can be greatly improved. And the automatic control laser head completes the cutting, so that the accuracy and consistency of the cut cloth pieces are better, and the allowance of the cloth pieces can be reduced, thereby saving the cloth. Referring to fig. 1 to 3, a preferred laser cloth cutting apparatus 200 includes a cloth conveyor 240 and a laser head 252, wherein the cloth conveyor 240 is provided with a cloth adsorbing device, a cloth driving roller 230 and a cloth position sensor 220 are disposed at a head end of the cloth conveyor 240, a cloth bridging device 260 is disposed at a tail end of the cloth conveyor, the laser head 252 is supported above the cloth conveyor 240 by an X-axis moving device 251 and a Y-axis moving device 253, and is movable along the X-axis direction and the Y-axis direction, and the laser head 252, the X-axis moving device 251 and the Y-axis moving device 253 form a laser cutting device 250. The uncoiled cloth 141 passes through the space between the upper roller 231 and the lower roller 232 of the cloth driving roller 230, the cloth 141 is driven to move into the cloth conveying belt 240 by friction between the upper roller 231 and the lower roller 232, the cloth conveying belt 240 carries the cloth 141 to continue to move to a cutting working area, the laser head 252 cuts the cloth 141 to generate a required cloth piece 142, the cloth piece 142 is carried by the cloth conveying belt 240 to continue to move to the cloth piece bridging device 260, and waste cloth generated by cutting falls from the tail end. As described above, the cloth position sensor 220 may be combined with the cloth feeding apparatus 100 to form a cloth position rectifying mechanism. By providing the cloth adsorbing device on the cloth conveyor 240, the cloth 141 is smoothly and stably fed to the cutting work area, and the cut cloth piece 142 is smoothly and stably conveyed. 215 in the figure, the laser generator, 210 is the frame of the laser cutting sub-device 200.
Referring to fig. 3, preferably, a cloth adsorption device includes a negative pressure chamber 290 disposed on the back side of the cloth conveyor 240, and the cloth conveyor 240 is distributed with air holes in a grid, and the air holes are communicated with the negative pressure chamber 290. More preferably, an air port adjusting device (not shown) is further provided at the mouth of the negative pressure cavity 290, so that the width of the mouth of the negative pressure cavity 290 can be adjusted according to the width of the cloth 141, thereby not only being suitable for cloth with various specifications, but also avoiding energy waste caused by negative pressure leakage.
The cloth piece bridging device 260 is used for carrying the cloth piece 142, and preventing the cloth piece 142 from falling off the tail end of the cloth conveyor 240 along with the waste cloth. With further reference to fig. 2, a fabric bridging device 260 preferably includes a comb-shaped bridging element and an air tap 263 positioned below the bridging element to flatten the fabric (i.e., the fabric 142), wherein the comb-shaped bridging element is formed by connecting a plurality of bridging elements 261 in series to a support rod 262, so that the width of the fabric bridging device 260 can be conveniently adjusted. By arranging the air tap 263, when the cloth piece 142 reaches the tail end of the conveyor belt, the air tap 263 blows upwards, so that the cloth piece 142 can more reliably reach the cloth piece bridging device 260, and the phenomenon that the cloth piece cannot reach the cloth piece bridging device 260 when the adhesive force between the cloth piece and the conveyor belt is large can be avoided.
With further reference to fig. 3, the laser cutting apparatus 200 further includes a brush 280, and the brush 280 is disposed below the cloth conveyor 240 and contacts the bottom surface of the cloth conveyor 240. The brush 280 can sweep the waste cloth attached to the bottom surface of the conveyor belt without dropping, and prevent the waste cloth from returning to the head end of the conveyor belt to cause the failure of the cloth driving roller 230.
Referring to fig. 1, 4 to 7, the cloth bundling apparatus 300 comprises: the sub-equipment rack 310, a cloth piece conveying mechanism 320, a cloth bundling mechanism 330, a rotary feeding mechanism 340 and a stripping mechanism 350. The cloth bundling mechanism 330 has a foam accommodating cavity 335 surrounded by four side plates 331, 332, 333, 334, and needle plates and needle plate driving elements are respectively arranged at the outer sides of the four side plates, and the side plate 331 is taken as an example, a needle plate 336 is arranged at the outer side of the side plate 331, and a driving element 337 of the needle plate 336 is arranged to drive the needle plate 336 to approach the side plate 331 and separate from the side plate 331, and the driving element 337 of the needle plate can be a stepping motor, a servo motor, a cylinder, and the like. The cloth feeding mechanism 320 includes a clamp 321 and a driving member 322 for driving the clamp 321 to reciprocate between the cloth cutting apparatus 200 (more specifically, the cloth bridging device 260 of the cloth cutting apparatus 200) and the mouth of the foam chamber 335, and the driving member 322 is preferably an air cylinder. The rotary feeding mechanism 340 has a supporting column 346 capable of moving up and down and rotating, and four feeding bars 342, 343, 344, 345, the supporting column 346 is located between the foam accommodating chamber 335, the stripping station and the foam supplying sub-device 400, the four feeding bars 342, 343, 344, 345 are horizontally installed on the supporting column 346 in a four-division manner, the outer end of each feeding bar is provided with a foam grabbing needle plate 341, and the foam grabbing needle plate 341 comprises a plate part and needles at the lower end of the plate part. The stripping mechanism 350 has a blocking element 351 and a drive element 352 (which may be a motor or a cylinder) that drives the blocking element 351 horizontally into and out of the stripping station.
Further, a driving mechanism 380 for driving two opposite side plates (such as a left side plate, a right side plate, a front side plate and a rear side plate) of the four side plates 331, 332, 333 and 334 to synchronously move in opposite directions or move in opposite directions is arranged at the bottom of the cloth bundling mechanism 330, and a needle plate outside the side plates synchronously moves when the side plates move. In this way, the size of the foam receiving cavity 335 can be adjusted for a variety of sizes of foam fabric without the need for replacement of equipment components. The driving mechanism 380 includes: the first transmission shaft 385 arranged at the center of the lower part of the foam accommodating cavity 335 along the Z-axis direction, and the second transmission shaft 384 sleeved outside the first transmission shaft 385, wherein the lower end of the first transmission shaft 385 is connected with the upper end of a stepping motor (not shown) through a first worm gear-worm combination 387, the upper end of the first transmission shaft is connected with two opposite side plates through gear-rack combinations 382 and 381, and likewise, the lower end of the second transmission shaft 384 is connected with the upper end of another stepping motor (not shown) through a second worm gear-worm combination 386, and the upper end of the second transmission shaft is connected with the other two opposite side plates through another gear-rack combination 383.
Further, a cloth piece adsorption device 390 is arranged in the foam accommodating cavity 335 to realize the non-mould automatic foam silk packaging. The height and length and width of the cloth suction device 390 are adjustable, preferably, the cloth suction device 390 is mounted on the inner wall of the side plate of the foam accommodating cavity 335 in a magnetic attraction manner, and can move along with the inner wall of the side plate to adjust the length and width. The term "mode" as used herein means: a mold that matches the cavity in the foam is typically needed to press the fabric into the cavity in the foam when the fabric is being stitched. The specific implementation principle is described in detail in the following method for packaging the non-mould automatic foam silk fabric.
Further, a positioning rod 360 with a split top is disposed on one side of the rotary feeding mechanism 340 on the cloth bundling device 300, and the position of the positioning rod 360 is configured as follows: when one feed bar of the rotary feed mechanism 340 is inserted into the split of the positioning bar 360, the outer ends of the remaining feed bars of the rotary feed mechanism 340 are aligned exactly with the foam receiving chamber 335, the stripping station and the foam supply sub-device 400. That is, the positioning rod 360 is combined with the rod portion of the rotary feeding mechanism 340 to assist in positioning the rotary feeding mechanism 340.
The foam supply sub-apparatus 400 is used to deliver the foam 401 to the pick-up location for the rotary feed mechanism 340 to pick up the foam 401 and deliver it to the cloth bundling mechanism 330. Which is provided at one side of the cloth binding apparatus 300.
The jet bagging apparatus 500 is used to automatically bag the pricked foam 402 removed by the stripping station. Referring to fig. 8, the jet bagging apparatus 500 includes a linear material channel 520 and a jet blowing device (not shown), wherein one end of the material channel 520 is disposed below the stripping station and is provided with a receiving hopper 510 at the end, the other end of the material channel 520 is located above the mouth of the material bag 600 by the inclined support of the material channel support 530, the jet blowing device is disposed in the hopper 510, and when the bundled foam 402 is stripped into the hopper 510, the jet blowing device blows air to move the foam along the material channel 520 to the other end 540 of the material channel 520 and drop into the material bag 600, thereby realizing jet bagging.
The method adopts the novel foam silk packaging equipment, and is combined with fig. 1 to 9, and the method specifically comprises the following steps:
cutting cloth: the laser head 252 laser-cuts the octagonal sheet 142 (i.e., the rectangular sheet with the four corners 1421 cut away) from the cloth 141 on the cloth conveyor 240 in a set trajectory, as shown in fig. 9. Through the design of this cloth piece structure, can effectively avoid ordinary rectangle silk to pile up the cloth at four angles after pricking the foam, follow-up four corners perk when installing into the box problem.
Feeding: the cloth piece conveying mechanism 321 conveys the cloth piece 142 to the mouth of the foam accommodating chamber 335; at the same time, the rotary feed mechanism 340 picks up foam from the foam supply sub-equipment 400 and conveys the foam to above the foam accommodating chamber 335 and the cloth sheet 142 by the rotary motion.
And (3) no mould binding cloth: the rotary feeding mechanism 340 moves downwards to push the foam and the cloth pieces into the foam accommodating cavity 335, the cloth pieces wrap the bottom and the periphery of the foam, then the cloth pieces move upwards slightly to enable the bottom of the foam to be separated from the cloth pieces by a certain distance (silk fabrics reserved by the distance just can wrap the surface of the foam into a compact foam and attractive appearance), then the needle plate outside the side plate of the foam accommodating cavity 335 performs one round trip movement to clamp the periphery of the cloth pieces into the foam, and then the rotary feeding mechanism 340 continues to move upwards for resetting;
in this step, after the foam and the cloth are pushed to the foam accommodating cavity 335, the cloth is sucked by the cloth suction device 390 disposed inside the foam accommodating cavity 335, and the rotary feeding mechanism 340 drives the foam to move upwards by a set distance, so that the silk wrapped on the foam forms a certain margin on the foam, and the silk can be sunk into the cavity on the foam. There is no need to pre-insert a mold into the foam receiving chamber 335 during this process.
Stripping: the rotary feeding mechanism 340 rotates to convey the pricked foam 402 to the stripping station, the blocking element 351 of the stripping mechanism 350 enters the stripping station to block the upper end of the foam 402 when moving downwards, and then the rotary feeding mechanism 340 moves upwards again to reset and separate from the foam 402.
In one up and down round trip movement of the rotary feeding mechanism 340, the picking up of the foam 401 from the foam supply sub-apparatus 400, the feeding/taking out of the foam to the foam accommodating chamber 335, and the removal of the bundled foam 402 at the stripping station are simultaneously completed. In other words, by adopting the above-described rotary feeding mechanism 340, foam material taking, foam feeding/taking in cloth bundling, and material stripping are performed at a plurality of stations in synchronization, so that the production efficiency can be greatly improved.
The foregoing detailed description of the invention has been provided by way of example only to assist those skilled in the art in understanding the invention and is not to be construed as limiting the scope of the invention. Various modifications, equivalent changes, etc. which are made by those skilled in the art to the above-described embodiments under the inventive concept should be included in the scope of the present invention.
Claims (11)
1. The utility model provides a foam pricks silk equipment for packing which characterized in that: the foam silk packaging equipment comprises a cloth feeding sub-equipment (100), a laser cloth cutting sub-equipment (200), a cloth bundling sub-equipment (300) and a foam feeding sub-equipment (400); wherein the cloth bundling apparatus (300) comprises:
a cloth bundling mechanism (330) which is provided with a foam accommodating cavity (335) surrounded by four side plates (331, 332, 333, 334), and needle plates (336) and driving elements (337) thereof are arranged at the outer sides of the four side plates;
a cloth piece carrying mechanism (320) having a clip (321) and a driving element (322) for driving the clip to reciprocate between the cloth cutting sub-device (200) and the mouth of the foam accommodating chamber (335);
a stripping mechanism (350) having a blocking element (351) and a drive element (352) for driving the blocking element horizontally into and out of the stripping station; a kind of electronic device with high-pressure air-conditioning system
The rotary feeding mechanism (340) is provided with a supporting column (346) capable of moving up and down and rotating and four feeding rods (342, 343, 344, 345), the supporting column is positioned among the foam accommodating cavity, the stripping station and the foam supplying sub-equipment, the four feeding rods are horizontally arranged on the supporting column in a four-equal-division mode, and the outer end of each feeding rod is provided with a foam grabbing needle plate (341).
2. The foam silk packaging device of claim 1, wherein: the foam silk packaging equipment further comprises jet flow bagging equipment (500), the jet flow bagging equipment comprises a linear material channel (520) and a jet flow blowing device, one end of the material channel is arranged below the stripping station and is provided with a receiving hopper (510) at the end, the material channel is obliquely supported to enable the other end of the material channel to be located above the mouth of the material bag (600), the jet flow blowing device is arranged in the hopper, and when the bundled foam falls into the hopper after being discharged, the jet flow blowing device blows to enable the foam to move along the material channel to fall into the material bag at the other end.
3. The foam silk packaging device of claim 1, wherein: the bottom of the cloth bundling mechanism (330) is provided with a driving mechanism (380) for driving two opposite side plates (331, 332, 333, 334) to move in opposite directions or move in opposite directions, and a needle plate outside the side plates synchronously moves when the side plates move, so that the size of the accommodating cavity (335) is adjusted.
4. The foam silk packaging device of claim 1, wherein: the inside of foam holding chamber (335) is provided with cloth piece adsorption equipment (390), cloth piece adsorption equipment's height and length and width are all adjustable, cloth piece adsorption equipment is used for holding the cloth piece of pushing into the foam holding chamber.
5. The foam silk packaging device of claim 1, wherein: the laser cutting sub-equipment (200) comprises a cloth conveying belt (240) and a laser head (252), wherein the cloth conveying belt is provided with a cloth adsorption device, the cloth adsorption device is used for adsorbing cloth on the surface of the cloth conveying belt, the head end of the cloth conveying belt is provided with a cloth driving roller (230), a cloth position sensor (220) and a cloth piece bridging device (260), and the tail end of the cloth conveying belt is provided with a cloth piece bridging device (260), and the laser head is arranged on the cloth conveying belt and can move along the X-axis direction and the Y-axis direction.
6. The foam silk packaging apparatus of claim 5, wherein:
the cloth adsorption device comprises a negative pressure cavity arranged on the back side of the cloth conveying belt, and grid-shaped air holes are distributed on the cloth conveying belt (240) and are communicated with the negative pressure cavity;
the cloth bridging device (260) comprises a comb-shaped bridging component and an air tap (263) which is positioned below the bridging component and used for flattening silk.
7. The foam silk packaging apparatus of claim 6, wherein: the laser cloth cutting sub-device (200) further comprises a brush (280) and/or an air port adjusting device, wherein the brush is arranged below the cloth conveying belt (240) and is in contact with the bottom surface of the cloth conveying belt so as to sweep waste cloth attached to the bottom surface of the cloth conveying belt; the air port adjusting device is arranged at the mouth part of the negative pressure cavity to adjust the width of the mouth part of the negative pressure cavity according to the width of the cloth.
8. The foam silk packaging apparatus of claim 5, wherein: the cloth feeding sub-equipment (100) comprises a frame and a cloth roll mounting shaft (130), wherein the frame comprises an upper layer (110) and a lower layer (120), and is provided with a driving mechanism (150) for driving the upper layer of the frame to move, the driving mechanism and the cloth position sensor (220) form a cloth position correcting mechanism, and when cloth on a cloth conveying belt deviates from a track, the position of the cloth roll (140) is automatically changed to enable the cloth (141) conveyed to the cloth conveying belt to return to the track; the cloth roll installation shaft is an expansion shaft, and a damper (160) is arranged between the cloth roll installation shaft and the frame.
9. The foam silk packaging device of claim 1, wherein: a positioning rod (360) with a split top end is arranged on one side of the rotary feeding mechanism (340) on the cloth bundling equipment (300), and the position of the positioning rod is configured as follows: when one feeding rod of the rotary feeding mechanism is embedded into the fork of the positioning rod, the outer ends of the rest feeding rods of the rotary feeding mechanism are just aligned with the foam accommodating cavity, the stripping station and the foam supplying sub-equipment.
10. A method for packaging a foam silk fabric without mould automation, which is characterized in that the method adopts the foam silk fabric packaging equipment as claimed in any one of claims 1 to 9, and comprises the following steps:
cutting cloth: the laser head moves according to a set track to cut octagonal cloth pieces from cloth on the cloth conveyor belt by laser;
feeding: the cloth piece conveying mechanism conveys the cloth piece to the opening part of the foam accommodating cavity; simultaneously, the rotary feeding mechanism picks up foam from the foam supplying sub-equipment and conveys the foam to the foam accommodating cavity and the upper part of the cloth piece through rotary motion;
and (3) no mould binding cloth: the rotary feeding mechanism moves downwards to push the foam and the cloth pieces into the foam accommodating cavity, the cloth pieces are wrapped at the bottom and the periphery of the foam, then the cloth pieces move upwards slightly, the bottom of the foam is separated from the cloth pieces by a certain distance, the excessive silk cloth at the distance just can wrap the surface of the foam into the foam which is compact and attractive, then the needle plate at the outer side of the side plate of the foam accommodating cavity makes one round trip to clamp the periphery of the cloth pieces into the foam, and then the rotary feeding mechanism continues to move upwards for resetting;
stripping: because the foam taking, the downward pressing and the foam and the silk are synchronously completed, when the next working cycle of foam taking, foam bundling and silk is performed, the foam positioned at the station of the material removing mechanism moves downwards simultaneously, at the moment, the blocking element enters the material removing station to block the upper end of the foam, and the foam is pushed out when the rotary feeding mechanism moves upwards to reset.
11. The method for packaging the non-molded automated foam silk fabric according to claim 10, wherein the method comprises the steps of: in one up-and-down reciprocation of the rotary feeding mechanism, the picking up of the foam from the foam supplying sub-equipment, the feeding/taking of the foam to the foam accommodating chamber, and the removal of the bundled foam at the stripping station are simultaneously completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810288360.4A CN108313415B (en) | 2018-03-31 | 2018-03-31 | Foam silk cloth packaging equipment and packaging method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810288360.4A CN108313415B (en) | 2018-03-31 | 2018-03-31 | Foam silk cloth packaging equipment and packaging method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108313415A CN108313415A (en) | 2018-07-24 |
| CN108313415B true CN108313415B (en) | 2024-01-23 |
Family
ID=62900303
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810288360.4A Active CN108313415B (en) | 2018-03-31 | 2018-03-31 | Foam silk cloth packaging equipment and packaging method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108313415B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159945B (en) * | 2018-09-29 | 2023-10-13 | 宜昌市综艺包装有限公司 | Packing box foam stamping machine |
| CN110126348B (en) * | 2019-06-20 | 2023-11-24 | 东莞市奥野智能设备有限公司 | Automatic pasting equipment and method |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1033969A (en) * | 1987-11-16 | 1989-07-19 | 空气密封有限公司 | The former of wrapping foam pad and method |
| US4936459A (en) * | 1987-03-04 | 1990-06-26 | Appleton Papers Inc. | Interleaved spiral wrapping of foam product and stretch film for packaging carbonless paper rolls |
| US5335483A (en) * | 1992-09-02 | 1994-08-09 | Sealed Air Corporation | Method and apparatus for producing foam cushions for packaging purposes |
| CN204056715U (en) * | 2014-09-11 | 2014-12-31 | 德清中盈文具用品有限公司 | A kind of foam block covers cloth apparatus automatically |
| CN106043841A (en) * | 2016-07-15 | 2016-10-26 | 德阳市盛塔泡沫包装有限公司 | Cloth-pricking packaging machine used for foam and use method of cloth-pricking packaging machine |
| CN205837461U (en) * | 2015-09-29 | 2016-12-28 | 江苏劲嘉新型包装材料有限公司 | The novel silk fixing device of wine box base |
| CN206107972U (en) * | 2016-08-26 | 2017-04-19 | 田洪国 | Silk machine is pricked to foam |
| CN206384185U (en) * | 2016-12-06 | 2017-08-08 | 无锡昊康通用机械有限公司 | A kind of bistrique packing machine |
| CN107618710A (en) * | 2017-09-27 | 2018-01-23 | 德阳市盛塔泡沫包装有限公司 | A kind of full-automatic foam pricks cloth all-in-one and application method |
| CN208344674U (en) * | 2018-03-31 | 2019-01-08 | 深圳市奥野智能设备有限公司 | A kind of novel foam bundle silk packaging facilities |
-
2018
- 2018-03-31 CN CN201810288360.4A patent/CN108313415B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4936459A (en) * | 1987-03-04 | 1990-06-26 | Appleton Papers Inc. | Interleaved spiral wrapping of foam product and stretch film for packaging carbonless paper rolls |
| CN1033969A (en) * | 1987-11-16 | 1989-07-19 | 空气密封有限公司 | The former of wrapping foam pad and method |
| US5335483A (en) * | 1992-09-02 | 1994-08-09 | Sealed Air Corporation | Method and apparatus for producing foam cushions for packaging purposes |
| CN204056715U (en) * | 2014-09-11 | 2014-12-31 | 德清中盈文具用品有限公司 | A kind of foam block covers cloth apparatus automatically |
| CN205837461U (en) * | 2015-09-29 | 2016-12-28 | 江苏劲嘉新型包装材料有限公司 | The novel silk fixing device of wine box base |
| CN106043841A (en) * | 2016-07-15 | 2016-10-26 | 德阳市盛塔泡沫包装有限公司 | Cloth-pricking packaging machine used for foam and use method of cloth-pricking packaging machine |
| CN206107972U (en) * | 2016-08-26 | 2017-04-19 | 田洪国 | Silk machine is pricked to foam |
| CN206384185U (en) * | 2016-12-06 | 2017-08-08 | 无锡昊康通用机械有限公司 | A kind of bistrique packing machine |
| CN107618710A (en) * | 2017-09-27 | 2018-01-23 | 德阳市盛塔泡沫包装有限公司 | A kind of full-automatic foam pricks cloth all-in-one and application method |
| CN208344674U (en) * | 2018-03-31 | 2019-01-08 | 深圳市奥野智能设备有限公司 | A kind of novel foam bundle silk packaging facilities |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108313415A (en) | 2018-07-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108688854A (en) | A kind of two-sided sealer packing machine for blade | |
| CN103882629B (en) | A kind of bagging machine automatically | |
| EP0150689A2 (en) | Method and apparatus for packaging articles of any shape in a stretchable plastic film | |
| CN108313415B (en) | Foam silk cloth packaging equipment and packaging method | |
| CN107667720B (en) | Automatic production line and production process of non-woven fabric container seedling raising nutrition bag | |
| KR101827787B1 (en) | Apparatus for supplying piling tray | |
| CN109158894A (en) | A kind of blade automated production equipment | |
| CN108820333A (en) | A kind of blade packing device | |
| CN208344674U (en) | A kind of novel foam bundle silk packaging facilities | |
| CN108996236A (en) | A kind of feeding conveying device and automated production equipment for blade production | |
| CN103877787A (en) | Hot melt glue machine for filter element | |
| CN201809161U (en) | Shutoff device for automatic convey of bagging spring | |
| CN216333005U (en) | Automatic get carrier band rolling sealing device of blowing | |
| CN211492895U (en) | Battery pad pasting equipment | |
| CN110920977A (en) | Blade automated production packagine machine | |
| CN109606808A (en) | Boxing device for cupped products | |
| CN205478733U (en) | Automatic paste callus on sole system | |
| CN206009253U (en) | A kind of automatic letter sorting machine | |
| CN217346938U (en) | Full-automatic drawer box silk-screen machine | |
| CN109229630A (en) | It is a kind of for blade packaging alignment put feeding device and blade automated production equipment | |
| CN210235521U (en) | Full-automatic foam block wrapping and inserting integrated machine | |
| CN211336646U (en) | Fastener bagging mechanism | |
| CN211336645U (en) | Fastener cutting and bagging integrated machine | |
| CN208233423U (en) | A kind of two-sided sealer packing machine for blade | |
| CN107910131B (en) | Full-automatic conduction molding with cloth is posted poling equipment and technique |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20231220 Address after: 523000 Room 303, building 3, No. 142, tangxialing South Road, Tangxia Town, Dongguan City, Guangdong Province Applicant after: Dongguan Aoye Intelligent Equipment Co.,Ltd. Address before: 518000, 1st Floor, Building A, Display Art Industrial Park, North Gate 127, Meihuashan Village, Minzhi Street, Longhua District, Shenzhen City, Guangdong Province, China, 016 Applicant before: SHENZHEN AOYE INTELLIGENT EQUIPMENT CO.,LTD. |
|
| GR01 | Patent grant | ||
| GR01 | Patent grant |