CN108312524A - A kind of 3D printing device and operation method based on gas-liquid chemical reaction deposit - Google Patents

A kind of 3D printing device and operation method based on gas-liquid chemical reaction deposit Download PDF

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Publication number
CN108312524A
CN108312524A CN201810042845.5A CN201810042845A CN108312524A CN 108312524 A CN108312524 A CN 108312524A CN 201810042845 A CN201810042845 A CN 201810042845A CN 108312524 A CN108312524 A CN 108312524A
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gas
nozzle
matrix solution
chemical reaction
air nozzle
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CN201810042845.5A
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CN108312524B (en
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杨永强
白玉超
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South China University of Technology SCUT
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South China University of Technology SCUT
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Priority to CN201810042845.5A priority Critical patent/CN108312524B/en
Publication of CN108312524A publication Critical patent/CN108312524A/en
Priority to PCT/CN2018/112109 priority patent/WO2019140972A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/124Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/159Processes of additive manufacturing using only gaseous substances, e.g. vapour deposition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing

Abstract

The invention discloses a kind of 3D printing devices and operation method based on gas-liquid chemical reaction deposit.Including sealed molding room, and the triaxial connecting system that is arranged in sealing moulding room;The triaxial connecting system is planned according to the mobile route of D printer control systems, is carried nozzle and is moved along X-axis, Y-axis or Z-direction in sealing moulding room;The sealed molding room is internally provided with forming tank;Nozzle is air nozzle, is located above forming tank;The outside of sealed molding room is provided with feed tank, gas cylinder;Forming tank is equipped with a spray nozzle, and spray nozzle connects feed tank by conduit;Matrix Solution is housed in feed tank;Forming parts purpose can be realized by above-mentioned simple structure configuration, entire forming process automated manner under the driving of the chemical energy of reaction gas and Matrix Solution, without being additionally provided heat source, light source etc., other than having the characteristics that existing D printing techniques, also have the characteristics that of simple structure and low cost, easy to implement.

Description

A kind of 3D printing device and operation method based on gas-liquid chemical reaction deposit
Technical field
The present invention relates to material increasing field more particularly to a kind of 3D printing device based on gas-liquid chemical reaction deposit with Operation method.
Background technology
3D printing is the popular appellation of increases material manufacturing technology, it is based on a digital model file, and utilization is powdered The adhesive materials such as metal or plastics, after being connect with computer, in such a way that printed material is successively stacked accumulation by computer control To construct the technology (i.e. " lamination appearance method ") of object.Often it is used for modeling in fields such as mold manufacturing, industrial designs, after It is gradually available for the direct manufacture of some products, has been had using parts made of the printing of this technology.The technology is in jewelry, shoes Class, industrial design, building, engineering and construction (AEC), automobile, aerospace, dentistry and medical industries, education, geography information system System, civil engineering and other field are all applied.
3D printing technique includes selective laser smelting technology, selective laser sintering technology, electron-beam melting forming technique, melts Melt deposition technique, digitlization optical processing technique, stereolithography technology etc., is had been obtained for significantly by constantly developing Achievement.The above 3D printing technique is realized by heating the modes such as powder or silk material, solidified resin, cutting thin slice.
Invention content
The shortcomings that it is an object of the invention to overcome the above-mentioned prior art and deficiency provide a kind of based on gas-liquid chemical reaction The 3D printing device and operation method of deposition.
The present invention is achieved through the following technical solutions:
A kind of 3D printing device based on gas-liquid chemical reaction deposit, including sealed molding room 10, and setting are sealing Triaxial connecting system in molding room 10;The triaxial connecting system is planned according to the mobile route of 3D printer control system, is taken Band nozzle moves in sealed molding room 10 along X-axis, Y-axis or Z-direction;The sealed molding room 10 is internally provided with molding Slot 17;
The nozzle is air nozzle 15, is located at 17 top of forming tank;
The outside of the sealed molding room 10 is provided with feed tank 1, gas cylinder 2;
The forming tank 17 is equipped with a spray nozzle 14, and spray nozzle 14 connects feed tank 1 by conduit 13;Feed tank is built-in There is Matrix Solution 4;
The air nozzle 15 connects gas cylinder 2 by servo-actuated conduit 5;Reaction gas is housed in gas cylinder 2.
Bottom is provided with molding base station in the forming tank 17.
The conduit 13 and the joining place of feed tank are provided with electromagnetic valve 6;The servo-actuated conduit 5 is connected with gas cylinder 2 Place is provided with air valve 8.
The feed tank 1 and gas cylinder 2 are separately mounted in sealed molding room 10.
A kind of operation method of the 3D printing device based on gas-liquid chemical reaction deposit comprising following steps:
Step 1:According to the shape of parts to be processed, its three-dimensional CAD mathematical model is established, then saves as STL format texts Part carries out slicing treatment using Slice Software to three-dimensional digital model, and the thickness of every layer of slice is identical, and part is contained in slice Section profile information, by after slice file import mobile route planning software in, obtain air nozzle 15 mobile route number According to;
Step 2:The coordinate position of air nozzle 15 is adjusted by triaxial connecting system, in advance moves the nozzle of air nozzle 15 Move to molding base station on, and with molding one slice thickness of base station distance;
Step 3:Matrix Solution 4 is filled in advance in forming tank 17;
Step 4:Start processing operation, triaxial connecting system is planned according to the mobile route of 3D printer control system, is taken It is selective that reaction is sprayed on the Matrix Solution 4 of molding base station with air nozzle 15 according to the mobile data path in step 1 Gas, reaction gas contact generation chemical reaction solid deposition with the Matrix Solution 4 of molding base station upper surface, complete the one of part The processing of a shape layer;
Step 5:After the completion of step 4, air nozzle 15 rise a slice thickness height, Matrix Solution 4 itself Under tension and gravity under neous flow, it is covered in the surface of molded layer again, air nozzle 15 is according to next layer of mobile shifting Dynamic path, the molded layer surface is ejected by reaction gas, by chemically reacting the electrodeposition substance generated to molded layer table This layer of processing is completed in face;
Step 6:Step 4 is repeated to step 5, until entire part machines.
In part process described in step 6, with the progress of chemical reaction, Matrix Solution 4 in forming tank 17 can be by It is decrescence few, then open electromagnetic valve 6 and supplement Matrix Solution 4, make the shape layer of part be in always Matrix Solution 4 liquid level it Under.
Reaction gas described in step 4 is carbon dioxide or ammonia;
Step 4 described matrix solution is calcium hydroxide solution or magnesium chloride solution.
The present invention compared with the existing technology, has the following advantages and effect:
It is a kind of processing method that the present invention, which will chemically react Sunk-fund effect successful conversion, has developed a kind of novel 3D and beats India side formula is essentially consisted in the difference of conventional laser selective melting equipment:The sealed molding room 10 is internally provided with into Type groove 17;The nozzle is air nozzle 15, is located at 17 top of forming tank;The outside of the sealed molding room 10 is provided with feed tank 1, gas cylinder 2;The forming tank 17 is equipped with a spray nozzle 14, and spray nozzle 14 connects feed tank 1 by conduit 13;Feed tank is built-in There is Matrix Solution 4;The air nozzle 15 connects gas cylinder 2 by servo-actuated conduit 5;Reaction gas is housed in gas cylinder 2.The forming tank Bottom is provided with molding base station in 17.It is configured by above structure, workpiece is realized under based on gas-liquid chemical reaction deposit principle Printing.Forming parts purpose can be realized by above-mentioned simple structure configuration, entire forming process is in reaction gas and base The lower automated manner of chemical energy driving of liquid solution (liquid or jelly), without being additionally provided heat source, light source etc..
The present invention occurs chemical reaction by reaction gas and Matrix Solution 4 (liquid or jelly) and generates solid precipitation The phenomenon that, mobile route planning and triaxial connecting system in conjunction with traditional 3D printer control system automatically control mechanism, root According to the digital model of required part, according to treated mobile route, control air nozzle constituency, which is moved and constantly sprayed, reacts Gas, and chemical deposition occurs with Matrix Solution 4 and reacts, the molding of entire part is finally realized by accumulating superposition layer by layer.Root According to the material of required part, different combinations can be configured, obtains the different materials such as metal, inorganic non-metallic and SOLID ORGANIC body The part of matter.The present invention is innovative using the phenomenon as a kind of molding mode according to chemical reaction deposit phenomenon, developed New 3D printing technique, it is not only simple in structure, it is easy to implement, and also entire forming process is spontaneous by the chemical energy of two kinds of substances It pushes, there is no need to introduce heat source, light source etc., there is high application potential and value.
Description of the drawings
Fig. 1 is that the present invention is based on the 3D printing devices of gas-liquid chemical reaction deposit.
Fig. 2 is that the present invention is based on the 3D operational flow diagrams of gas-liquid chemical reaction deposit.
In figure:Feed tank 1;Gas cylinder 2;X guide rails 3;Matrix Solution 4;Servo-actuated conduit 5;Electromagnetic valve 6;Y guide rail 7;Air valve 8; Sliding block 9;Sealed molding room 10;Supporting rod 11;Z guide rails 12;Conduit 13;Spray nozzle 14;Air nozzle 15, molded part 16;At Type groove 17.
Specific implementation mode
The present invention is more specifically described in detail with reference to specific embodiment.
Embodiment
As shown in Figs. 1-2.The invention discloses a kind of 3D printing devices based on gas-liquid chemical reaction deposit, including sealing Molding room 10, and the triaxial connecting system that is arranged in sealed molding room 10;The triaxial connecting system is according to 3D printer control The mobile route of system processed is planned, is carried nozzle and is moved along X-axis, Y-axis or Z-direction in sealed molding room 10;
3D printing technique is based on dispersed material successively accumulation forming principle, the digitlization zero according to Three-dimensional Design Software design The three-dimensional data of part directly produces the function part with labyrinth by modes such as selective melting, accumulations.The present invention carries The 3D printing device based on gas-liquid chemical reaction deposit supplied with traditional approach the difference is that, without additional heat source, light Source etc. relies solely on the spontaneous progress of chemical energy of gaseous reactant material and liquid or gluey base matter, simple for process, is easy real It is existing.
Concrete scheme is as follows:
The sealed molding room 10 is internally provided with forming tank 17;
The nozzle is air nozzle 15, is located at 17 top of forming tank;
The outside of the sealed molding room 10 is provided with feed tank 1, gas cylinder 2;
The forming tank 17 is equipped with a spray nozzle 14, and spray nozzle 14 connects feed tank 1 by conduit 13;Feed tank is built-in There is Matrix Solution 4;
The air nozzle 15 connects gas cylinder 2 by servo-actuated conduit 5;Reaction gas is housed in gas cylinder 2.
Bottom is provided with molding base station in the forming tank 17.
The conduit 13 and the joining place of feed tank are provided with electromagnetic valve 6;The servo-actuated conduit 5 is connected with gas cylinder 2 Place is provided with air valve 8.
The feed tank 1 and gas cylinder 2 are separately mounted in sealed molding room 10.
Sealed molding room 10 provides environment for chemical reaction deposit process, avoids the interference of environment.
The Matrix Solution 4 for being stored in feed tank 1 in advance flows into molding by conduit 13 by electromagnetic valve 6 by spray nozzle 14 In slot 17, Matrix Solution 4 fills forming tank 17 in advance before being molded, with the progress of chemical reaction, forming tank in forming process Matrix Solution 4 in 17 can gradually decrease, then open electromagnetic valve 6 so that the Matrix Solution 4 stored in advance flows into forming tank It is supplemented.
X guide rails 3, Y guide rail 7 and Z guide rails 12 in triaxial connecting system realize that sliding block 9 is moved in X, Y and Z-direction, folder 11 left end of bar connection air nozzle 15 is held, right end is connect with sliding block 9, and then the movement of sliding block 9 has driven the movement of air nozzle 15.By Triaxial connecting system operation principle phase in the working mechanism of the triaxial connecting system, with existing selective laser melting unit Together, it therefore no longer repeats one by one.
After Matrix Solution 4 in forming tank 17 is full of, the reaction gas in gas cylinder 2 is passed through by air valve 8 by servo-actuated conduit 5 Air nozzle 15 is passed through in forming tank 17.Reaction gas by with Matrix Solution 4 occur chemical reaction generate solid precipitation, by by Layer deposition obtains part 16.After often completing a formable layer, air nozzle 15 rises the height of a slice thickness, and Matrix Solution 4 exists Weight effect is lower to be taped against 16 surface of molded part in advance automatically, and then prepares for next layer of chemical reaction deposit.Constantly repeat Above step is until entire forming process is completed.
The present invention is based on the operation methods of the 3D printing device of gas-liquid chemical reaction deposit comprising following steps:
Step 1:According to the shape of parts to be processed, its three-dimensional CAD mathematical model is established, then saves as STL format texts Part carries out slicing treatment using Slice Software to three-dimensional digital model, and the thickness of every layer of slice is identical, and part is contained in slice Section profile information, by after slice file import mobile route planning software in, obtain air nozzle 15 mobile route number According to;
Step 2:The coordinate position of air nozzle 15 is adjusted by triaxial connecting system, in advance moves the nozzle of air nozzle 15 Move to molding base station on, and with molding one slice thickness of base station distance;
Step 3:Matrix Solution 4 is filled in advance in forming tank 17;
Step 4:Start processing operation, triaxial connecting system is planned according to the mobile route of 3D printer control system, is taken It is selective that reaction is sprayed on the Matrix Solution 4 of molding base station with air nozzle 15 according to the mobile data path in step 1 Gas, reaction gas contact generation chemical reaction solid deposition with the Matrix Solution 4 of molding base station upper surface, complete the one of part The processing of a shape layer;
Step 5:After the completion of step 4, air nozzle 15 rise a slice thickness height, Matrix Solution 4 itself Under tension and gravity under neous flow, it is covered in the surface of molded layer again, air nozzle 15 is according to next layer of mobile shifting Dynamic path, the molded layer surface is ejected by reaction gas, by chemically reacting the electrodeposition substance generated to molded layer table This layer of processing is completed in face;
Step 6:Step 4 is repeated to step 5, until entire part machines.
In part process described in step 6, with the progress of chemical reaction, Matrix Solution 4 in forming tank 17 can be by It is decrescence few, then open electromagnetic valve 6 and supplement Matrix Solution 4, make the shape layer of part be in always Matrix Solution 4 liquid level it Under.
The reaction gas should can occur chemical precipitation with Matrix Solution and react, and produce required solid material, group It closes including but not limited to as shown below:
Using carbon dioxide as reactive material, using calcium hydroxide solution as Matrix Solution, pass through carbon dioxide and calcium hydroxide Chemical reaction occurs after solution contact and generates precipitation of calcium carbonate, it is real that precipitation of calcium carbonate forms required part after successively accumulating Body.For obtain magnesium hydroxide material part, can by ammonia be as reactive material, it is molten using magnesium chloride solution as matrix Liquid generates magnesium hydrate precipitate to obtain required material object parts by chemical reaction between the two.
Air nozzle of the present invention can install barometric damper door, and the bore of air nozzle can be chosen according to forming part required precision Size is in 0.1-1.0mm;Specific size should be depending on practical application.
Air nozzle rises a slice thickness, and concrete numerical value need to need to select within the scope of 0.05-0.3mm according to molding.
According to the difference of reaction product, inorganic non-metallic part, metal parts and organic matter part can be divided into.
The present invention occurs chemical reaction by reaction gas and Matrix Solution 4 (liquid or jelly) and generates solid precipitation The phenomenon that, mobile route planning and triaxial connecting system in conjunction with traditional 3D printer control system automatically control mechanism, root According to the digital model of required part, according to treated mobile route, control air nozzle constituency, which is moved and constantly sprayed, reacts Gas, and chemical deposition occurs with Matrix Solution 4 and reacts, the molding of entire part is finally realized by accumulating superposition layer by layer.Root According to the material of required part, different combinations can be configured, obtains the different materials such as metal, inorganic non-metallic and SOLID ORGANIC body The part of matter.The present invention is innovative using the phenomenon as a kind of molding mode according to chemical reaction deposit phenomenon, developed New 3D printing technique, it is not only simple in structure, it is easy to implement, and also entire forming process is spontaneous by the chemical energy of two kinds of substances It pushes, there is no need to introduce heat source, light source etc., there is high application potential and value.
As described above, the present invention can be better realized.
Embodiment of the present invention are not limited by the above embodiments, other any Spirit Essences without departing from the present invention With under principle made by changes, modifications, substitutions, combinations, simplifications, should be equivalent substitute mode, be included in the present invention Within protection domain.

Claims (6)

1. a kind of 3D printing device based on gas-liquid chemical reaction deposit, including sealed molding room (10), and setting are sealing Triaxial connecting system in molding room (10);The triaxial connecting system according to the mobile route of 3D printer control system plan, Nozzle is carried to move along X-axis, Y-axis or Z-direction in sealed molding room (10);It is characterized in that:
The sealed molding room (10) is internally provided with forming tank (17);
The nozzle is air nozzle (15), is located above forming tank (17);
The outside of the sealed molding room (10) is provided with feed tank (1), gas cylinder (2);
The forming tank (17) is equipped with a spray nozzle (14), and spray nozzle (14) connects feed tank (1) by conduit (13);Feed flow Matrix Solution (4) is housed in slot;
The air nozzle (15) connects gas cylinder (2) by servo-actuated conduit (5);Reaction gas is housed in gas cylinder (2).
2. the 3D printing device based on gas-liquid chemical reaction deposit according to claim 1, the interior bottom of the forming tank (17) It is provided with molding base station.
3. the 3D printing device based on gas-liquid chemical reaction deposit according to claim 2, the conduit (13) and feed tank Joining place be provided with electromagnetic valve (6);The servo-actuated conduit (5) and the joining place of gas cylinder (2) are provided with air valve (8).
4. the 3D printing device based on gas-liquid chemical reaction deposit according to claim 3, the feed tank (1) and gas cylinder (2) it is separately mounted in sealed molding room (10).
5. the operation method of the 3D printing device based on gas-liquid chemical reaction deposit described in claim 3, it is characterised in that including Following steps:
Step 1:According to the shape of parts to be processed, its three-dimensional CAD mathematical model is established, STL formatted files are then saved as, Slicing treatment is carried out to three-dimensional digital model using Slice Software, the thickness of every layer of slice is identical, and part is contained in slice Section profile information imports the file after slice in mobile route planning software, obtains the mobile route number of air nozzle (15) According to;
Step 2:The coordinate position of air nozzle (15) is adjusted by triaxial connecting system, in advance moves the nozzle of air nozzle (15) Move to molding base station on, and with molding one slice thickness of base station distance;
Step 3:Matrix Solution (4) is filled in advance in forming tank (17);
Step 4:Start processing operation, triaxial connecting system is planned according to the mobile route of 3D printer control system, carries spray Gas nozzle (15) is selective that reaction is sprayed on the Matrix Solution (4) of molding base station according to the mobile data path in step 1 Gas, reaction gas contact generation chemical reaction solid deposition with the Matrix Solution (4) of molding base station upper surface, complete part The processing of one shape layer;
Step 5:After the completion of step 4, air nozzle (15) rise a slice thickness height, Matrix Solution (4) itself Under tension and gravity under neous flow, it is covered in the surface of molded layer again, air nozzle (15) is according to next layer of movement Reaction gas is ejected into the molded layer surface by mobile route, by chemically reacting the electrodeposition substance generated to molded layer This layer of processing is completed on surface;
Step 6:Step 4 is repeated to step 5, until entire part machines.
6. the operation method of the 3D printing device based on gas-liquid chemical reaction deposit according to claim 5, it is characterised in that In part process described in step 6, with the progress of chemical reaction, the Matrix Solution (4) in forming tank (17) can gradually subtract It is few, then open electromagnetic valve (6) supplement Matrix Solution (4), make the shape layer of part be in always Matrix Solution (4) liquid level it Under.
CN201810042845.5A 2018-01-17 2018-01-17 3D printing device based on gas-liquid chemical reaction deposition and operation method Active CN108312524B (en)

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PCT/CN2018/112109 WO2019140972A1 (en) 2018-01-17 2018-10-26 Gas-liquid chemical reaction deposition-based 3d printer and operating method thereof

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