CN108302350A - A kind of LED lamp tube and its processing technology having graphite ene coatings - Google Patents

A kind of LED lamp tube and its processing technology having graphite ene coatings Download PDF

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Publication number
CN108302350A
CN108302350A CN201810255681.4A CN201810255681A CN108302350A CN 108302350 A CN108302350 A CN 108302350A CN 201810255681 A CN201810255681 A CN 201810255681A CN 108302350 A CN108302350 A CN 108302350A
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China
Prior art keywords
glass tube
light source
tube
driver
graphite ene
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CN201810255681.4A
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Chinese (zh)
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CN108302350B (en
Inventor
乔振中
陈亮
应智章
吕秋亮
邹细勇
石岩
金尚忠
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ZHEJIANG JINLING LIGHTING ELECTRICAL APPLIANCE CO Ltd
China Jiliang University
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ZHEJIANG JINLING LIGHTING ELECTRICAL APPLIANCE CO Ltd
China Jiliang University
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Publication of CN108302350A publication Critical patent/CN108302350A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/27Retrofit light sources for lighting devices with two fittings for each light source, e.g. for substitution of fluorescent tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/90Methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/502Cooling arrangements characterised by the adaptation for cooling of specific components
    • F21V29/503Cooling arrangements characterised by the adaptation for cooling of specific components of light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/85Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
    • F21V29/87Organic material, e.g. filled polymer composites; Thermo-conductive additives or coatings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention relates to illuminating product, especially a kind of LED lamp tube.A kind of LED lamp tube having graphite ene coatings in the present invention, including glass tube, driver, 2 lamp caps and light source board, glass tube is cylinder, alternating current is accessed in driver one end, one end is connected with light source board, glass tube both ends are equipped with lamp cap, lamp cap is equipped with the first bronze medal lamp base and the second bronze medal lamp base, driver is located on the right side of glass tube, light source board is equipped with multiple LED chips, it is connected with the first bronze medal lamp base and the second bronze medal lamp base on the right side of driver, left side is connected with driver, light source board is located at glass tube lower part, heat-conducting glue is equipped between light source board and glass inside pipe wall, glass inside pipe wall is equipped with graphite ene coatings and light diffusion coating successively.By experimental results demonstrate, the coating heat dissipation performance of the thickness is best, using above-mentioned coating 24W LED lamp tube compared with the not LED lamp tube of graphitization alkene, LED junction temperature decline 20 DEG C or so, substantially increase service life and the light output of LED lamp tube.

Description

A kind of LED lamp tube and its processing technology having graphite ene coatings
Technical field
The present invention relates to illuminating product, especially a kind of LED lamp tube.
The present invention relates to LED light processing technology, especially a kind of LED light pipe processing technique.
Background technology
LED lamp tube light efficiency is high, and energy conservation and environmental protection has become the desired light that can substitute traditional straight pipe type fluorescent lamp at present The light emitting source in source, LED lamp tube is LED chip, and chip will produce a large amount of heat at work, these heats pass through light source board(One As use aluminum substrate or glass-fiber-plate)It conducts in glass tube using heat-conducting glue, is come out heat afterwards by glass tube.Due to glass Glass is the non-conductor of heat, its thermal coefficient only has 0.75 W/m*K(At 20 DEG C), about the 1/400 of copper, for power compared with Influence little for low LED lamp tube, but the temperature of LED chip will rise very high for more high-power lamp, make Decline at light efficiency, light decay is serious, product service life is short.
Invention content
In order to solve the prior art existing deficiency in terms of manufacturing great power LED straight lamp, the present invention provides one kind Using graphite ene coatings, the LED lamp tube and its processing technology of good heat dissipation effect.
A kind of LED lamp tube having graphite ene coatings in the present invention, including glass tube, driver, 2 lamp caps and light source Plate, glass tube are cylinder, and driver one end access alternating current, one end are connected with light source board, and glass tube both ends are equipped with lamp cap, lamp cap It is equipped with the first bronze medal lamp base and the second bronze medal lamp base, driver is located on the right side of glass tube, and light source board is equipped with multiple LED cores Piece, driver right side is connected with the first bronze medal lamp base and the second bronze medal lamp base, left side is connected with driver, and light source board is located under glass tube Portion, is equipped with heat-conducting glue between light source board and glass inside pipe wall, glass inside pipe wall is equipped with graphite ene coatings and light diffusion coating successively. By the way that experimental results demonstrate the coating heat dissipation performance of the thickness is best, while will not cause being decreased obviously for light transmittance, in use The LED lamp tube of the 24W of coating is stated compared with the not LED lamp tube of graphitization alkene, LED junction temperature declines 20 DEG C or so, substantially increases The service life of LED lamp tube and light output.
Preferably, light source board is aluminum substrate or epoxy resin board.It is at low cost, it is easy to process.
Preferably, graphene coating layer thickness is 3 ~ 9 graphene molecules layer thickness.Perfect heat-dissipating, while light transmittance It is high.
Preferably, light diffusion coating, including silicon dioxide layer, potassium silicate layer, magnesium fluoride layer and alumina layer, titanium dioxide Silicon layer thickness is 150 ~ 370nm, and potassium silicate layer thickness is 175 ~ 422nm, and magnesium fluoride layer thickness is 230 ~ 395nm, alumina layer Thickness is 175 ~ 420nm.Using the refractive index of different material and its specific coatings structure, the light for absorbing different-waveband reaches Multilayer film antireflective antireflective effect.
A kind of LED light pipe processing technique with graphite ene coatings, includes the following steps:
1, nano level graphene powder is put by weight 1.4: 1000 ~ 1.8: 1000 in the ethanol solution of purity 95%, is pressed Diphenylamine sulfonic acid sodium salt is added as dispersant in weight ratio 0.8: 1000 ~ 1.2: 1000, uses ethanol amine as pH adjusting agent, adjusts PH value is 8 ~ 9, and graphene suspension is made;
2, graphene suspension in ultrasonic wave is carried out to dispersion 0.5 hour, form Nano sol liquid;
3, water is added in graphene sol liquid, is mixed into the concentration of 50 ~ 100ppm;In the homogenizer of 50 ~ 60r/s, 2.5 ~ 3h of high-speed stirred forms the graphene sol liquid that can be used for applying;
4, graphene sol liquid is put into thermostat, by temperature control within the scope of 27 DEG C ~ 33 DEG C;
5, the sol solutions containing graphene will be sprayed into glass tube, then enter dry section, at 125 DEG C ~ 155 DEG C on powder coating machine At a temperature of be completely dried, the transparent glass tube with graphite ene coatings is made;
6, the transparent glass tube with graphite ene coatings is pressed and presses normal coating processes on powder coating machine, applied the diffusion of last layer light and apply Layer.
A kind of LED light pipe processing technique with graphite ene coatings, includes the following steps:
1, nano level graphene powder is put by weight 1.4: 1000 ~ 1.8: 1000 in the ethanol solution of purity 95%, is pressed Diphenylamine sulfonic acid sodium salt is added as dispersant in weight ratio 0.8: 1000 ~ 1.2: 1000, uses ethanol amine as pH adjusting agent, adjusts PH value is 8 ~ 9, and graphene suspension is made;
2, graphene suspension in ultrasonic wave is carried out to dispersion 0.5 hour, form Nano sol liquid;
3, water is added in graphene sol liquid, is mixed into the concentration of 50 ~ 100ppm;In the homogenizer of 50 ~ 60r/s, 2.5 ~ 3h of high-speed stirred forms the graphene sol liquid that can be used for applying;
4, graphene sol liquid is put into thermostat, by temperature control within the scope of 27 DEG C ~ 33 DEG C;
5, the sol solutions containing graphene will be sprayed into glass tube, then enter dry section, at 125 DEG C ~ 155 DEG C on powder coating machine At a temperature of be completely dried, the transparent glass tube with graphite ene coatings is made;
6, the transparent glass tube with graphite ene coatings is pressed and presses normal coating processes on powder coating machine, applied the diffusion of last layer light and apply Layer.
Beneficial effects of the present invention:By the way that experimental results demonstrate the coating heat dissipation performance of the thickness is best, while will not draw Light transmittance is played to be decreased obviously, using above-mentioned coating 24W LED lamp tube compared with the not LED lamp tube of graphitization alkene, LED junction Temperature declines 20 DEG C or so, substantially increases service life and the light output of LED lamp tube.
Description of the drawings
Fig. 1 is a kind of LED lamp tube structural schematic diagram having graphite ene coatings.
Fig. 2 is a kind of LED lamp tube cross-sectional view having graphite ene coatings.
Fig. 3 is a kind of LED lamp tube part section structural representation having graphite ene coatings.
It is marked in figure:1, glass tube, 2, LED chip, 3, driver, 4, lamp cap, the 5, first bronze medal lamp base, 6, light source board, 7, Second bronze medal lamp base, 8, light diffusion coating, 9, heat-conducting glue, 10, graphite ene coatings.
Specific implementation mode
As shown in Figs. 1-3, a kind of LED lamp tube having graphite ene coatings, including 3,2 glass tube 1, driver 4 and of lamp cap Light source board 6, glass tube 1 are cylinder, and 3 one end of driver access alternating current, one end are connected with light source board 6, and 1 both ends of glass tube are equipped with Lamp cap 4, lamp cap 4 are equipped with the first bronze medal lamp base 5 and the second bronze medal lamp base 7, and driver 3 is located at 1 inner right side of glass tube, light source board 6 Multiple LED chips 2 are equipped with, are connected with the first bronze medal lamp base 5 and the second bronze medal lamp base 7 on the right side of driver 3,3 phase of left side and driver Even, light source board 6 is located at 1 lower part of glass tube, is equipped with heat-conducting glue 9 between 1 inner wall of light source board 6 and glass tube, 1 inner wall of glass tube is successively Equipped with graphite ene coatings 10 and light diffusion coating 8.By the way that experimental results demonstrate the coating heat dissipation performance of the thickness is best, simultaneously Will not cause being decreased obviously for light transmittance, using above-mentioned coating 24W LED lamp tube compared with the not LED lamp tube of graphitization alkene, LED junction temperature declines 20 DEG C or so, substantially increases service life and the light output of LED lamp tube.
Preferably, 10 thickness of graphite ene coatings is 3 ~ 9 graphene molecules layer thickness.Perfect heat-dissipating, while light transmission Rate is high.
Preferably, light diffusion coating 8, including silicon dioxide layer, potassium silicate layer, magnesium fluoride layer and alumina layer, dioxy SiClx layer thickness is 150 ~ 370nm, and potassium silicate layer thickness is 175 ~ 422nm, and magnesium fluoride layer thickness is 230 ~ 395nm, aluminium oxide Layer thickness is 175 ~ 420nm.Using the refractive index of different material and its specific coatings structure, the light for absorbing different-waveband reaches To multilayer film antireflective antireflective effect.
A kind of LED light pipe processing technique with graphite ene coatings, includes the following steps:
1, nano level graphene powder is put by weight 1.4: 1000 ~ 1.8: 1000 in the ethanol solution of purity 95%, is pressed Diphenylamine sulfonic acid sodium salt is added as dispersant in weight ratio 0.8: 1000 ~ 1.2: 1000, uses ethanol amine as pH adjusting agent, adjusts PH value is 8 ~ 9, and graphene suspension is made;
2, graphene suspension in ultrasonic wave is carried out to dispersion 0.5 hour, form Nano sol liquid;
3, water is added in graphene sol liquid, is mixed into the concentration of 50 ~ 100ppm;In the homogenizer of 50 ~ 60r/s, 2.5 ~ 3h of high-speed stirred forms the graphene sol liquid that can be used for applying;
4, graphene sol liquid is put into thermostat, by temperature control within the scope of 27 DEG C ~ 33 DEG C;
5, the sol solutions containing graphene will be sprayed into glass tube, then enter dry section, at 125 DEG C ~ 155 DEG C on powder coating machine At a temperature of be completely dried, the transparent glass tube with graphite ene coatings is made;
6, the transparent glass tube with graphite ene coatings is pressed and presses normal coating processes on powder coating machine, applied the diffusion of last layer light and apply Layer.

Claims (5)

1. a kind of LED lamp tube having graphite ene coatings, including glass tube, driver, 2 lamp caps and light source board, glass tube is circle Cylindricality, driver one end access alternating current, one end are connected with light source board, and glass tube both ends are equipped with lamp cap, and lamp cap is equipped with the first bronze medal Lamp base and the second bronze medal lamp base, driver are located on the right side of glass tube, and light source board is equipped with multiple LED chips, driver right side Be connected with the first bronze medal lamp base and the second bronze medal lamp base, left side is connected with driver, light source board is located at glass tube lower part, and feature exists In equipped with heat-conducting glue between light source board and glass inside pipe wall, glass inside pipe wall is successively equipped with graphite ene coatings and light diffusion coating.
2. a kind of LED lamp tube having graphite ene coatings according to claim 1, which is characterized in that light source board is aluminum substrate Or epoxy resin board.
3. a kind of LED lamp tube having graphite ene coatings according to claim 1, which is characterized in that graphene coating layer thickness For 3 ~ 9 graphene molecules layer thickness.
4. a kind of LED lamp tube having graphite ene coatings according to claim 1, which is characterized in that light diffusion coating, including Silicon dioxide layer, potassium silicate layer, magnesium fluoride layer and alumina layer, silicon dioxide layer thickness are 150 ~ 370nm, potassium silicate layer thickness For 175 ~ 422nm, magnesium fluoride layer thickness is 230 ~ 395nm, and alumina layer thickness is 175 ~ 420nm.
5. a kind of LED light pipe processing technique with graphite ene coatings, includes the following steps:
1, nano level graphene powder is put by weight 1.4: 1000 ~ 1.8: 1000 in the ethanol solution of purity 95%, is pressed Diphenylamine sulfonic acid sodium salt is added as dispersant in weight ratio 0.8: 1000 ~ 1.2: 1000, uses ethanol amine as pH adjusting agent, adjusts PH value is 8 ~ 9, and graphene suspension is made;
2, graphene suspension in ultrasonic wave is carried out to dispersion 0.5 hour, form Nano sol liquid;
3, water is added in graphene sol liquid, is mixed into the concentration of 50 ~ 100ppm;In the homogenizer of 50 ~ 60r/s, 2.5 ~ 3h of high-speed stirred forms the graphene sol liquid that can be used for applying;
4, graphene sol liquid is put into thermostat, by temperature control within the scope of 27 DEG C ~ 33 DEG C;
5, the sol solutions containing graphene will be sprayed into glass tube, then enter dry section, at 125 DEG C ~ 155 DEG C on powder coating machine At a temperature of be completely dried, the transparent glass tube with graphite ene coatings is made;
6, the transparent glass tube with graphite ene coatings is pressed and presses normal coating processes on powder coating machine, applied the diffusion of last layer light and apply Layer.
CN201810255681.4A 2018-03-27 2018-03-27 LED lamp tube with graphene coating and processing technology thereof Active CN108302350B (en)

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CN108302350B CN108302350B (en) 2024-04-30

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